Recovered SpaceX Falcon 9 Booster Moves Back to KSC for Eventual Reflight

Article written: 20 Apr , 2016
Updated: 20 Apr , 2016
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Up close view of base of recovered SpaceX Falcon 9 first stage rocket powered by 9 Merlin 1 D engines being transported horizontally back to SpaceX processing hanger at the Kennedy Space Center from Port Canaveral, Florida storage and processing facility on April 19, 2016. Credit: Julian Leek

Up close view of base of recovered SpaceX Falcon 9 first stage rocket powered by 9 Merlin 1 D engines being transported horizontally back to SpaceX processing hanger at the Kennedy Space Center from Port Canaveral, Florida storage and processing facility on April 19, 2016. Note: landing legs were removed. Credit: Julian Leek

The recovered SpaceX Falcon 9 first stage booster that successfully carried out history’s first upright touchdown from a just flown rocket onto a droneship at sea, has just been moved back to the firms processing hanger at the Kennedy Space Center (KSC) for testing and eventual reflight.

Space photographers and some lucky tourists coincidentally touring through Cape Canaveral Air Force Station in the right place at the right time on a tour bus, managed to capture exquisite up close images and videos (shown above and below) of the rockets ground transport on Tuesday, April 19, along the route from its initial staging point at Port Canaveral to a secure area on KSC.

It was quite a sight to the delight of all who experienced this remarkable moment in space history – that could one day revolutionize space flight by radically slashing launch costs via recycled rockets.

The boosters nine first stage Merlin 1 D engines were wrapped in a protective sheath during the move as seen in the up close imagery.

Recovered SpaceX Falcon 9 first stage rocket was transported horizontally back to SpaceX processing hanger at the Kennedy Space Center from Port Canaveral, Florida storage and processing facility on April 19, 2016. Credit: Julian Leek

Recovered SpaceX Falcon 9 first stage rocket was transported horizontally back to SpaceX processing hanger at the Kennedy Space Center from Port Canaveral, Florida storage and processing facility on April 19, 2016. Credit: Julian Leek

The SpaceX Falcon 9 had successfully conducted a dramatic propulsive descent and soft landing on a barge some 200 miles offshore in the Atlantic Ocean on April 8, about 9 minutes after blasting off from Cape Canaveral Air Force Station at 4:43 p.m. EDT on the Dragon CRS-8 cargo mission for NASA to the International Space Station (ISS).

The used Falcon 9 booster then arrived back into Port Canaveral, Florida four days later, overnight April 12, after being towed atop the ocean going platform that SpaceX dubs an ‘Autonomous Spaceport Drone Ship’ or ASDS.

The spent 15 story tall Falcon 9 booster was transported to KSC by Beyel Bros. Crane and Rigging, starting around 9:30 a.m.

Recovered SpaceX Falcon 9 first stage rocket was transported horizontally back to SpaceX processing hanger at the Kennedy Space Center from Port Canaveral, Florida storage and processing facility on April 19, 2016. Credit: Julian Leek

Recovered SpaceX Falcon 9 first stage rocket was transported horizontally back to SpaceX processing hanger at the Kennedy Space Center from Port Canaveral, Florida storage and processing facility on April 19, 2016. Credit: Julian Leek

After initial cleaning and clearing of hazards and processing to remove its four landing legs at the Port facility, the booster was carefully lowered by crane horizontally into a retention cradle on a multiwheel combination Goldhofer/KMAG vehicle and hauled by Beyel to KSC with a Peterbilt Prime Mover truck.

The Falcon 9 was moved to historic Launch Complex 39A at KSC for processing inside SpaceX’s newly built humongous hanger located at the pad perimeter.

Indeed this Falcon 9 first stage is now residing inside the pad 39A hanger side by side with the only other flown rocket to be recovered; the Falcon 9 first stage that accomplished a land landing back at the Cape in December 2015 – as shown in this image from SpaceX CEO Elon Musk titled “By land and sea”.

Side by side SpaceX Falcon 9 first stages recovered ‘by land and sea’ in Dec 2015 and Apr 2016. Credit: SpaceX/Elon Musk

Side by side SpaceX Falcon 9 first stages recovered ‘by land and sea’ in Dec 2015 and Apr 2016. Credit: SpaceX/Elon Musk

Watch this video of the move taken from a tour bus:

SpaceX engineers plan to conduct a series of some 12 test firings of the first stage Merlin 1 D engines to ensure all is well operationally in order to validate that the booster can be re-launched.

It may be moved back to Space Launch Complex-40 for the series of painstakingly inspections, tests and refurbishment.

The nine Merlin 1 D engines that power SpaceX Falcon 9 are positioned in an octoweb arrangement, as shown in this up close view of the base of recovered first stage during transport to Kennedy Space Center pad 39 A from Port Canaveral, Florida on April 19, 2016. Credit: Julian Leek

The nine Merlin 1 D engines that power SpaceX Falcon 9 are positioned in an octoweb arrangement, as shown in this up close view of the base of recovered first stage during transport to Kennedy Space Center pad 39 A from Port Canaveral, Florida on April 19, 2016. Credit: Julian Leek

SpaceX hopes to refly the recovered booster in a few months, perhaps as early as this summer.

The vision of SpaceX’s billionaire founder and CEO Elon Musk is to dramatically slash the cost of access to space by recovering the firms rockets and recycling them for reuse – so that launching rockets will one day be nearly as routine and cost effective as flying on an airplane.

The essential next step after recovery is recycling. Musk said he hopes to re-launch the booster this year.

Whenever it happens, it will count as the first relaunch of a used rocket in history.

SpaceX has leased Pad 39A from NASA and is renovating the facilities for future launches of the existing upgraded Falcon 9 as well as the Falcon Heavy currently under development.

SpaceX Crew Dragon will blast off atop a Falcon 9 rocket from Launch Pad 39A at NASA's Kennedy Space Center in Florida  for missions to the International Space Station. Pad 39A is  undergoing modifications by SpaceX to adapt it to the needs of the company's Falcon 9 and Falcon Heavy rockets, which are slated to lift off from the historic pad in the near future. A horizontal integration facility (right) has been constructed near the perimeter of the pad where rockets will be processed for launch prior of rolling out to the top of the pad structure for liftoff. Credit: Ken Kremer/Kenkremer.com

SpaceX Crew Dragon will blast off atop a Falcon 9 rocket from Launch Pad 39A at NASA’s Kennedy Space Center in Florida for missions to the International Space Station. Pad 39A is undergoing modifications by SpaceX to adapt it to the needs of the company’s Falcon 9 and Falcon Heavy rockets, which are slated to lift off from the historic pad in the near future. A horizontal integration facility (right) has been constructed near the perimeter of the pad where rockets will be processed for launch prior of rolling out to the top of the pad structure for liftoff. Credit: Ken Kremer/Kenkremer.com

Landing on the barge was a secondary goal of SpaceX and not part of the primary mission sending science experiments and cargo to the ISS crew under a resupply contract with for NASA.

Watch this SpaceX Falcon 9/Dragon CRS-8 launch video from my video camera placed at the pad:

Video Caption: Spectacular blastoff of SpaceX Falcon 9 rocket carrying Dragon CRS-8 cargo freighter bound for the International Space Station (ISS) from Space Launch Complex 40 on Cape Canaveral Air Force Station, FL at 4:43 p.m. EST on April 8, 2016. Up close movie captured by Mobius remote video camera placed at launch pad. Credit: Ken Kremer/kenkremer.com

Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.

Ken Kremer

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3 Responses

  1. Tony Mach says

    Thank you for the info about the flown stage 1, especially the photos you published are good to see!

    One thing: When you write “recycle”, I think waht you mean is the term “reuse” – I don’t think they will melt down the flown stage, to build a new one…

  2. Member
    LordJohn says

    Great photos! Good to see what goes on. Building the transporter must have been quite a task/job too. Don’t want to have to fix punctures!

  3. Member
    Aqua4U says

    Here’s hoping SpaceX is successful relaunching their used boosters! I wonder how many times they might be reflown? Any word on that? No doubt there are incredible stresses induced in the structures which would limit how many attempts are made, but multiple launches would be great!

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