Boeing and SpaceX Win NASA’s ‘Space Taxi’ Contracts for Space Station Flights

Boeing has selected Florida to be the base for its commercial crew program office. Image Credit: Boeing

KENNEDY SPACE CENTER, FL – NASA Administrator Charles Bolden announced that Boeing and SpaceX have won the high stakes and history making NASA competition to build the first ever private ‘space taxis’ to launch American astronauts to the International Space Station (ISS) and restore America’s capability to launch our crews from American soil for the first time since 2011.

Bolden made the historic announcement of NASA’s commercial crew contract winners to build America’s next human rated spaceships at the Kennedy Space Center (KSC) on Wednesday, Sept. 16 at a briefing for reporters.

The ‘space taxi’ contract to build the Boeing CST-100 and SpaceX Dragon V2 spaceships is worth a total of $6.8 Billion, with the goal to end the nation’s sole source reliance on Russia in 2017.

SpaceX Dragon V2 next generation astronaut spacecraft unveiled May 29, 2014.  Credit: NASA
SpaceX Dragon V2 next generation astronaut spacecraft unveiled May 29, 2014. Credit: NASA

Boeing was awarded the larger share of the contract valued at $4.2 Billion while SpaceX was awarded a lesser amount valued at $2.6 Billion.

“From day one, the Obama Administration made clear that the greatest nation on Earth should not be dependent on other nations to get into space,” Bolden told reporters at the agency’s Kennedy Space Center in Florida.

“Thanks to the leadership of President Obama, the hard work of our NASA and industry teams, and support from Congress, today we are one step closer to launching our astronauts from U.S. soil on American spacecraft and ending the nation’s sole reliance on Russia by 2017. Turning over low-Earth orbit transportation to private industry will also allow NASA to focus on an even more ambitious mission – sending humans to Mars.”

NASA Administrator Charles Bolden (left) announces the winners of NASA’s Commercial Crew Program development effort to build America’s next human spaceships launching from Florida to the International Space Station. Speaking from Kennedy’s Press Site, Bolden announced the contract award to Boeing and SpaceX to complete the design of the CST-100 and Crew Dragon spacecraft. Former astronaut Bob Cabana, center, director of NASA’s Kennedy Space Center in Florida, Kathy Lueders, manager of the agency’s Commercial Crew Program, and former International Space Station Commander Mike Fincke also took part in the announcement. Credit: Ken Kremer- kenkremer.com
NASA Administrator Charles Bolden (left) announces the winners of NASA’s Commercial Crew Program development effort to build America’s next human spaceships launching from Florida to the International Space Station. Speaking from Kennedy’s Press Site, Bolden announced the contract award to Boeing and SpaceX to complete the design of the CST-100 and Crew Dragon spacecraft. Former astronaut Bob Cabana, center, director of NASA’s Kennedy Space Center in Florida, Kathy Lueders, manager of the agency’s Commercial Crew Program, and former International Space Station Commander Mike Fincke also took part in the announcement. Credit: Ken Kremer- kenkremer.com

The awards from NASA’s Commercial Crew Program (CCP) offices will continue to be implemented as a public-private partnership and are the fruition of NASA’s strategy to foster the development of privately built human spaceships that began in 2010.

Boeing unveiled full scale mockup of their commercial  CST-100  'Space Taxi' on June 9, 2014 at its intended manufacturing facility at the Kennedy Space Center in Florida.  The private vehicle will launch US astronauts to low Earth orbit and the ISS from US soil.   Credit: Ken Kremer - kenkremer.com
Boeing unveiled full scale mockup of their commercial CST-100 ‘Space Taxi’ on June 9, 2014 at its intended manufacturing facility at the Kennedy Space Center in Florida. The private vehicle will launch US astronauts to low Earth orbit and the ISS from US soil. Credit: Ken Kremer – kenkremer.com

Both spaceships are capsule design with parachute assisted landings. The third competitor involving Sierra Nevada’s Dream Chaser mini-shuttle offering runway landings was not selected for further development.

“We are excited to see our industry partners close in on operational flights to the International Space Station, an extraordinary feat industry and the NASA family began just four years ago,” said Kathy Lueders, manager of NASA’s Commercial Crew Program.

“This space agency has long been a technology innovator, and now we also can say we are an American business innovator, spurring job creation and opening up new markets to the private sector. The agency and our partners have many important steps to finish, but we have shown we can do the tough work required and excel in ways few would dare to hope.”

Both the Boeing CST 100 and SpaceX Dragon V2 will launch from the Florida Space Coast, home to all US astronaut flight since the dawn of the space age.

The Boeing CST-100 will launch atop a man rated United Launch Alliance Atlas V rocket from Space Launch Complex 41 on Cape Canaveral Air Force Station, FL.

The SpaceX Dragon will launch atop a man rated Falcon 9 v1.1 rocket from neighboring Space Launch Complex 40 at the Cape.

Boeing's CST-100 project engineer Tony Castilleja describes the capsule during a fascinating interview with Ken Kremer/Universe Today on June 9, 2014 while sitting inside the full scale mockup of the Boeing CST-100 space taxi during unveiling ceremony at NASA's Kennedy Space Center. Credit: Ken Kremer - kenkremer.com
Boeing’s CST-100 project engineer Tony Castilleja describes the capsule during a fascinating interview with Ken Kremer/Universe Today on June 9, 2014 while sitting inside the full scale mockup of the Boeing CST-100 space taxi during unveiling ceremony at NASA’s Kennedy Space Center. Credit: Ken Kremer – kenkremer.com

Boeing and SpaceX issued the following statements after the awards were announced.

“Boeing has been part of every American human space flight program, and we’re honored that NASA has chosen us to continue that legacy,” said John Elbon, Boeing vice president and general manager, Space Exploration, in a statement in response NASA’s award.

“The CST-100 offers NASA the most cost-effective, safe and innovative solution to U.S.-based access to low-Earth orbit.”

“Under the Commercial Crew Transportation (CCtCap) phase of the program, Boeing will build three CST-100s at the company’s Commercial Crew Processing Facility at Kennedy Space Center in Florida. The spacecraft will undergo a pad-abort test in 2016 and an uncrewed flight in early 2017, leading up to the first crewed flight to the ISS in mid-2017.”

“SpaceX is deeply honored by the trust NASA has placed in us. We welcome today’s decision and the mission it advances with gratitude and seriousness of purpose,” said Elon Musk, CEO & Chief Designer, SpaceX, in a statement in response NASA’s award.

“It is a vital step in a journey that will ultimately take us to the stars and make humanity a multi-planet species.”

Stay tuned here for Ken’s continuing Boeing, SpaceX, Sierra Nevada, Orbital Sciences, commercial space, Orion, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.

Ken Kremer

launch-02_0

Scale models of NASA’s Commercial Crew program vehicles and launchers; Boeing CST-100, Sierra Nevada Dream Chaser, SpaceX Dragon. Credit: Ken Kremer/kenkremer.com
Scale models of NASA’s Commercial Crew program vehicles and launchers; Boeing CST-100, Sierra Nevada Dream Chaser, SpaceX Dragon. Credit: Ken Kremer/kenkremer.com

Watch Live as NASA Announces Who Will Fly Astronauts to the Space Station



Broadcast live streaming video on Ustream

NASA will make a “major announcement” today on the return of human spaceflight launches for the U.S, specifically which commercial space company — or companies — will taxi astronauts to and from the International Space. You can watch the press conference live here today (Sept. 16) at 4 pm EDT (1 pm PDT, 20:00 UTC).

The competition for the Commercial Crew Program (CCP) has been between four companies: SpaceX, Boeing, Sierra Nevada and Blue Origin. Some media reports indicate NASA will make commercial crew awards to the obvious front-runners, Boeing and SpaceX.

SpaceX’s Dragon became the first commercial spacecraft to deliver cargo to the space station in 2012, and SpaceX has been working on a version of the Dragon that can carry humans as well.

Boeing’s CST-100 can carry up to seven passengers or a mix of humans and cargo.

Sierra Nevada has been working on the Dream Chaser, a winged spacecraft that looks similar to a mini space shuttle. Blue Origin has been developing a capsule called Space Vehicle.

The CCP program was developed after the space shuttle program ended in 2011. While NASA focuses its human spaceflight efforts on the new Space Launch System and going beyond Earth orbit, they will use commercial companies that will launch from the US to ferry their astronauts to the space station.

Boeing Completes All CST-100 Commercial Crew CCiCAP Milestones on Time and on Budget for NASA – Ahead of Competitors

Boeing unveiled full scale mockup of their commercial CST-100 'Space Taxi' on June 9, 2014 at its intended manufacturing facility at the Kennedy Space Center in Florida. The private vehicle will launch US astronauts to low Earth orbit and the ISS from US soil. Credit: Ken Kremer - kenkremer.com

In the ‘new race to space’ to restore our capability to launch Americans to orbit from American soil with an American-built commercial ‘space taxi’ as rapidly and efficiently as possible, Boeing has moved to the front of the pack with their CST-100 spaceship by completing all their assigned NASA milestones on time and on budget in the current phase of the agency’s Commercial Crew Program (CCP).

Boeing is the first, and thus far only one of the three competitors (including Sierra Nevada Corp. and SpaceX) to complete all their assigned milestone task requirements under NASA’s Commercial Crew Integrated Capability (CCiCap) initiative funded under the auspices of the agency’s Commercial Crew Program.

The CST-100 is a privately built, man rated capsule being developed with funding from NASA via the commercial crew initiative in a public/private partnership between NASA and private industry.

The overriding goal is restart America’s capability to reliably launch our astronauts from US territory to low-Earth orbit (LEO) and the International Space Station (ISS) by 2017.

Hatch opening to Boeing’s commercial CST-100 crew transporter.  Credit: Ken Kremer - kenkremer.com
Hatch opening to Boeing’s commercial CST-100 crew transporter. Credit: Ken Kremer – kenkremer.com

Private space taxis are the fastest and cheapest way to accomplish that and end the gap in indigenous US human spaceflight launches.

Since the forced shutdown of NASA’s Space Shuttle program following its final flight in 2011, US astronauts have been 100% dependent on the Russians and their cramped but effective Soyuz capsule for rides to the station and back – at a cost exceeding $70 million per seat.

Boeing announced that NASA approved the completion of the final two commercial crew milestones contracted to Boeing for the CST-100 development.

These last two milestones are the Phase Two Spacecraft Safety Review of its Crew Space Transportation (CST)-100 spacecraft and the Critical Design Review (CDR) of its integrated systems.

The CDR milestone was completed in July and comprised 44 individual CDRs including propulsion, software, avionics, landing, power and docking systems.

The Phase Two Spacecraft Safety Review included an overall hazard analysis of the spacecraft, identifying life-threatening situations and ensuring that the current design mitigated any safety risks, according to Boeing.

“The challenge of a CDR is to ensure all the pieces and sub-systems are working together,” said John Mulholland, Boeing Commercial Crew program manager, in a statement.

“Integration of these systems is key. Now we look forward to bringing the CST-100 to life.”

Boeing CST-100 manned space capsule in free flight in low Earth orbit will transport astronaut crews to the International Space Station. Credit: Boeing
Boeing CST-100 manned space capsule in free flight in low Earth orbit will transport astronaut crews to the International Space Station. Credit: Boeing

Passing the CDR and completing all the NASA milestone requirements is a significant step leading to the final integrated design for the CST-100 space taxi, ground systems and Atlas V launcher that will boost it to Earth orbit from Space Launch Complex-41 on Cape Canaveral Air Force Station in Florida.

The Sierra Nevada Dream Chaser and SpaceX Dragon V2 and are also receiving funds from NASA’s commercial crew program.

All three American aerospace firms vying for the multibillion dollar NASA contract to build an American ‘space taxi’ to ferry US astronauts to the International Space Station and back as soon as 2017.

NASA’s Commercial Crew Program office is expected to announce the winner(s) of the high stakes, multibillion dollar contract to build America’s next crew vehicles in the next program phase, known as Commercial Crew Transportation Capability (CCtCap), “sometime around the end of August/September,” NASA News spokesman Allard Beutel confirmed to me.

“We don’t have a scheduled date for the commercial crew award(s).”

There will be 1 or more CCtCAP winners.

Boeing CST-100 capsule interior up close.  Credit: Ken Kremer - kenkremer.com
Boeing CST-100 capsule interior up close. Credit: Ken Kremer – kenkremer.com

On June 9, 2014, Boeing revealed the design of their CST-100 astronaut spaceliner by unveiling a full scale mockup of their commercial ‘space taxi’ at the new home of its future manufacturing site at the Kennedy Space Center (KSC) located inside a refurbished facility that most recently was used to prepare NASA’s space shuttle orbiters for assembly missions to the ISS.

The CST-100 crew transporter was unveiled at the invitation only ceremony and media event held inside the gleaming white and completely renovated NASA processing hangar known as Orbiter Processing Facility-3 (OPF-3) – and attended by Universe Today.

The huge 64,000 square foot facility has sat dormant since the shuttles were retired following their final flight (STS-135) in July 2011 and which was commanded by Chris Ferguson, who now serves as director of Boeing’s Crew and Mission Operations.

Ferguson and the Boeing team are determined to get Americans back into space from American soil with American rockets.

Read my exclusive, in depth one-on-one interviews with Chris Ferguson – America’s last shuttle commander – about the CST-100; here and here.

Chris Ferguson, last Space Shuttle Atlantis commander, tests the Boeing CST-100 capsule which may fly US astronauts to the International Space Station in 2017.  Ferguson is now  Boeing’s director of Crew and Mission Operations for the Commercial Crew Program vying for NASA funding.  Credit: NASA/Boeing
Chris Ferguson, last Space Shuttle Atlantis commander, tests the Boeing CST-100 capsule which may fly US astronauts to the International Space Station in 2017. Ferguson is now Boeing’s director of Crew and Mission Operations for the Commercial Crew Program vying for NASA funding. Credit: NASA/Boeing

Boeing’s philosophy is to make the CST-100 a commercial endeavor, as simple and cost effective as possible in order to quickly kick start US human spaceflight efforts. It’s based on proven technologies drawing on Boeing’s 100 year heritage in aviation and space.

“The CST-100, it’s a simple ride up to and back from space,” Ferguson told me. “So it doesn’t need to be luxurious. It’s an ascent and reentry vehicle – and that’s all!”

So the CST-100 is basically a taxi up and a taxi down from LEO. NASA’s complementary human space flight program involving the Orion crew vehicle is designed for deep space exploration.

The vehicle includes five recliner seats, a hatch and windows, the pilots control console with several attached Samsung tablets for crew interfaces with wireless internet, a docking port to the ISS and ample space for 220 kilograms of cargo storage of an array of equipment, gear and science experiments depending on NASA’s allotment choices.

The interior features Boeing’s LED Sky Lighting with an adjustable blue hue based on its 787 Dreamliner airplanes to enhance the ambience for the crew.

Boeing CST-100 crew capsule will carry five person crews to the ISS.  Credit: Ken Kremer - kenkremer.com
Boeing CST-100 crew capsule will carry five person crews to the ISS. Credit: Ken Kremer – kenkremer.com

The reusable capsule will launch atop a man rated United Launch Alliance (ULA) Atlas V rocket.

“The first unmanned orbital test flight is planned in January 2017… and may go to the station,” Ferguson told me during our exclusive interview about Boeing’s CST-100 plans.

Since 2010, NASA has spent over $1.5 billion on the commercial crew effort.

Boeing has received the largest share of funding in the current CCiCAP phase amounting to about $480 million. SpaceX received $460 million for the Dragon V2 and Sierra Nevada Corp. (SNC) has received a half award of $227.5 million for the Dream Chaser mini-shuttle.

SNC will be the next company to complete all of NASA’s milestones this Fall, SNC VP Mark Sirangelo told me in an exclusive interview. SpaceX will be the final company finishing its milestones sometime in 2015.

Stay tuned here for Ken’s continuing Boeing, Sierra Nevada, SpaceX, Orbital Sciences, commercial space, Orion, Curiosity, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.

Ken Kremer

Boeing's CST-100 project engineer Tony Castilleja describes the capsule during a fascinating interview with Ken Kremer/Universe Today on June 9, 2014 while sitting inside the full scale mockup of the Boeing CST-100 space taxi during unveiling ceremony at NASA's Kennedy Space Center. Credit: Ken Kremer - kenkremer.com
Boeing’s CST-100 project engineer Tony Castilleja describes the capsule during a fascinating interview with Ken Kremer/Universe Today on June 9, 2014 while sitting inside the full scale mockup of the Boeing CST-100 space taxi during unveiling ceremony at NASA’s Kennedy Space Center. Credit: Ken Kremer – kenkremer.com

Boeing Unveils Commercial CST-100 ‘Space Taxi’ to Launch US Astronauts to Space from US Soil

Boeing unveiled full scale mockup of their commercial CST-100 'Space Taxi' on June 9, 2014 at its intended manufacturing facility at the Kennedy Space Center in Florida. The private vehicle will launch US astronauts to low Earth orbit and the ISS from US soil. Credit: Ken Kremer - kenkremer.com

Boeing unveiled full scale mockup of their commercial CST-100 ‘Space Taxi’ on June 9, 2014 at its intended manufacturing facility at the Kennedy Space Center in Florida. The private vehicle will launch US astronauts to low Earth orbit and the ISS from US soil.
Credit: Ken Kremer – kenkremer.com
Story updated[/caption]

KENNEDY SPACE CENTER, FL – Boeing unveiled a full scale mockup of their CST-100 commercial ‘space taxi’ on Monday, June 9, at the new home of its future manufacturing site at the Kennedy Space Center located inside a refurbished facility that most recently was used to prepare NASA’s space shuttle orbiters for missions to the International Space Station (ISS).

The overriding goal is restart our country’s capability to reliably launch Americans to space from US territory as rapidly and efficiently as possible.

The CST-100 crew transporter was revealed at an invitation only ceremony and media event held on Monday, June 9, inside the gleaming white and completely renovated NASA processing hangar known as Orbiter Processing Facility-3 (OPF-3) – and attended by Universe Today.

The huge 64,000 square foot facility has sat dormant since the shuttles were retired following their final flight in July 2011 and which was commanded by Chris Ferguson, who now serves as director of Boeing’s Crew and Mission Operations.

Universe Today was invited to be on location at KSC for the big reveal ceremony headlining US Senator Bill Nelson (FL) and Boeing executives including shuttle commander Ferguson, for a first hand personal inspection of the private spaceship and also to crawl inside and sit in the seats of the capsule designed to carry American astronauts to the High Frontier as soon as 2017.

“Today we celebrate this commercial crew capsule,” said Sen. Nelson at the unveiling ceremony. “This vehicle is pretty fantastic and the push into space the CST-100 represents is historic.”

“We are at the dawn of a new Space Age. It’s complemented by the commercial activities going to and from the space station and then going outside low Earth orbit [with Orion], as we go to the ultimate goal of going to Mars. There is a bright future ahead.”

US Senator Bill Nelson and NASA’s final space shuttle commander inside Boeing’s CST-100 manned capsule during unveiling ceremony at the Kennedy Space Center, Florida on June 9, 2014.  Nelson is seated below pilots console and receives CST-100 briefing from Ferguson.  Nelson also flew in space aboard the Columbia shuttle in Jan. 1986.  Credit: Ken Kremer - kenkremer.com
US Senator Bill Nelson (FL) and NASA’s final space shuttle commander Chris Ferguson inside Boeing’s CST-100 manned capsule during unveiling ceremony at the Kennedy Space Center, Florida on June 9, 2014. Nelson is seated below pilots console and receives CST-100 briefing from Ferguson, who now directs Boeing’s crew effort. Nelson also flew in space aboard the Columbia shuttle in Jan. 1986. Credit: Ken Kremer – kenkremer.com

The purpose of developing and building the private CST-100 human rated capsule is to restore America’s capability to ferry astronauts to low-Earth orbit and the space station from American soil aboard American rockets, and thereby end our total dependency on the Russian Soyuz capsule for tickets to space and back.

Boeing’s philosophy is to make the CST-100 a commercial endeavor, as simple and cost effective as possible in order to quickly kick start US human spaceflight efforts. It’s based on proven technologies drawing on Boeing’s 100 year heritage in aviation and space.

“The CST-100, it’s a simple ride up to and back from space,” Ferguson told me. “So it doesn’t need to be luxurious. It’s an ascent and reentry vehicle – and that’s all!”

So the CST-100 is basically a taxi up and a taxi down from LEO. NASA’s complementary human space flight program involving the Orion crew vehicle is designed for deep space exploration.

US Senator Bill Nelson (FL) addresses crowd at unveiling ceremony for Boeing’s CST-100 manned capsule to the ISS at the Kennedy Space Center, Florida on June 9, 2014.  Credit: Ken Kremer - kenkremer.com
US Senator Bill Nelson (FL) addresses crowd at unveiling ceremony for Boeing’s CST-100 manned capsule to the ISS at the Kennedy Space Center, Florida on June 9, 2014. Credit: Ken Kremer – kenkremer.com

Read my exclusive, in depth one-on-one interviews with Chris Ferguson – America’s last shuttle commander – about the CST-100; here and here.

The stairway to America’s future human access to space is at last literally taking shape from coast to coast.

Sen. Nelson, a strong space exploration advocate for NASA and who also flew on a space shuttle mission on Columbia back in January 1986, was the first person to climb the steps and enter the hatch leading to Boeing’s stairway to the heavens.

“This is harder to get in than the shuttle. But the seats are comfortable,” Nelson told me as he climbed inside the capsule and maneuvered his way into the center co-pilots seat.

Nelson received a personal guided tour of the CST-100 spaceship from Ferguson.

The capsule measures 4.56 meters (175 inches) in diameter.

The media including myself were also allowed to sit inside the capsule and given detailed briefings on Boeing ambitious plans for building a simple and cost effective astronaut transporter.

The vehicle includes five recliner seats, a hatch and windows, the pilots control console with several attached Samsung tablets for crew interfaces with wireless internet, a docking port to the ISS and ample space for 220 kilograms of cargo storage of an array of equipment, gear and science experiments depending on NASA’s allotment choices.

The interior features Boeing’s LED Sky Lighting with an adjustable blue hue based on its 787 Dreamliner airplanes to enhance the ambience for the crew.

Boeing is among a trio of American aerospace firms, including SpaceX and Sierra Nevada Corp, vying for the next round of contracts to build America’s ‘space taxi’ in a public/private partnership with NASA using seed money under the auspices of the agency’s Commercial Crew Program (CCP).

Since 2010, NASA has spent over $1.5 billion on the commercial crew effort.

Boeing has received approximately $600 million and is on target to complete all of NASA’s assigned CCP milestones in the current contract phase known as Commercial Crew Integrated Capability initiative (CCiCAP) by mid-2014.

Boeing’s CST-100 crew capsule reveal on June 9 comes just two weeks after SpaceX CEO Elon Musk’s Hollywoodesqe glitzy live show on May 29 – pulling the curtain off his firms ‘Dragon’ crew vehicle entry into NASA’s commercial crew program.

NASA officials say that the next round of contracts aims at building a human rated flight vehicle to dock at the ISS by late 2017.

The next contract phase known as Commercial Crew Transportation Capability (CCtCap) will result in one or more awards by NASA later this summer around August or September .

Sen. Nelson expressed his hope that the competition will continue since Congress appears likely to finally approve something near the President’s CCP funding request of over $800 million in the Fiscal 2015 NASA budget.

“With about $800 million, that’s enough money for NASA to do the competition for at least two and maybe more,” said Nelson. “That of course is up to NASA as they evaluate all the proposals.”

NASA had hoped to fly the first commercial crew missions in mid-2015.

But repeated CCP funding cuts by Congress since its inception in 2010 has already caused significant delays to the start of the space taxi missions for all three companies contending for NASA’s commercial crew contracts.

In fact the schedule has slipped already 18 months to the right compared to NASA’s initial plans thus forcing the agency to buy more Soyuz seats from the Russians at a cost of over $70 million each.

The reusable capsule will launch atop a man rated United Launch Alliance (ULA) Atlas V rocket.

It was glorious to be seated inside America’s next spaceship destined to carry humans.

Boeing's CST-100 project engineer Tony Castilleja describes the capsule during a fascinating interview with Ken Kremer/Universe Today on June 9, 2014 while sitting inside the full scale mockup of the Boeing CST-100 space taxi during unveiling ceremony at NASA's Kennedy Space Center. Credit: Ken Kremer - kenkremer.com
Boeing’s CST-100 project engineer Tony Castilleja describes the capsule during a fascinating interview with Ken Kremer/Universe Today on June 9, 2014 while sitting inside the full scale mockup of the Boeing CST-100 space taxi during unveiling ceremony at NASA’s Kennedy Space Center. Credit: Ken Kremer – kenkremer.com

The next generation of US human spaceflight is finally coming to fruition after a long down time.

Read my exclusive new interview with NASA Administrator Charles Bolden explaining the importance of getting Commercial Crew online to expand our reach into space- here.

Stay tuned here for Ken’s continuing Boeing, SpaceX, Orbital Sciences, commercial space, Orion, Curiosity, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.

It's 'Thumbs Up' for unveiling of Boeing's CST-100 Space Taxi at NASA's Kennedy Space Center on June 9, 2014.  Florida's US Sen. Bill Nelson (left), final shuttle commander Chris Ferguson (now Director of Boeing’s Crew and Mission Operations, center) and Ken Kremer/Universe Today pose in front of capsule with stairway leading to open hatch.  Credit: Ken Kremer - kenkremer.com
It’s ‘Thumbs Up’ for unveiling of Boeing’s CST-100 Space Taxi at NASA’s Kennedy Space Center on June 9, 2014. Florida’s US Sen. Bill Nelson (left), final shuttle commander Chris Ferguson (now Director of Boeing’s Crew and Mission Operations, center) and Ken Kremer/Universe Today pose in front of capsule with stairway leading to open hatch. Credit: Ken Kremer – kenkremer.com

Assembling and Launching Boeing’s CST-100 Private Space Taxi – One on One Interview with Chris Ferguson, Last Shuttle Commander; Part 2

Boeing CST-100 manned space capsule in free flight in low Earth orbit will transport astronaut crews to the International Space Station. Credit: Boeing

Boeing CST-100 manned space capsule in free flight in low Earth orbit will transport astronaut crews to the International Space Station. Credit: Boeing
Story updated[/caption]

KENNEDY SPACE CENTER, FL – Boeing expects to begin “assembly operations of our commercial CST-100 manned capsule soon at the Kennedy Space Center,” Chris Ferguson, commander of NASA’s final shuttle flight and now director of Boeing’s Crew and Mission Operations told Universe Today in an exclusive one-on-one interview about Boeing’s space efforts. In part 1, Ferguson described the maiden orbital test flights to the ISS set for 2017 – here.

In part 2, we focus our discussion on Boeings’ strategy for building and launching the CST-100 ‘space taxi’ as a truly commercial space endeavor.

To begin I asked; Where will Boeing build the CST-100?

“The CST-100 will be manufactured at the Kennedy Space Center (KSC) in Florida inside a former shuttle hanger known as Orbiter Processing Facility 3, or OPF-3, which is now [transformed into] a Boeing processing facility,” Ferguson told me. “Over 300 people will be employed.”

Chris Ferguson, last Space Shuttle Atlantis commander, tests the Boeing CST-100 capsule which may fly US astronauts to the International Space Station in 2017.  Ferguson is now  Boeing’s director of Crew and Mission Operations for the Commercial Crew Program vying for NASA funding.  Credit: NASA/Boeing
Chris Ferguson, last Space Shuttle Atlantis commander, tests the Boeing CST-100 capsule which may fly US astronauts to the International Space Station in 2017. Ferguson is now Boeing’s director of Crew and Mission Operations for the Commercial Crew Program vying for NASA funding. Credit: NASA/Boeing

During the shuttle era, all three of NASA’s Orbiter Processing Facilities (OPFs) were a constant beehive of activity for thousands of shuttle workers busily refurbishing the majestic orbiters for their next missions to space. But following Ferguson’s final flight on the STS-135 mission to the ISS in 2011, NASA sought new uses for the now dormant facilities.

So Boeing signed a lease for OPF-3 with Space Florida, a state agency that spent some $20 million modernizing the approximately 64,000 square foot hanger for manufacturing by ripping out all the no longer needed shuttle era scaffolding, hardware and equipment previously used to process the orbiters between orbital missions.

Boeing takes over the OPF-3 lease in late June 2014 following an official handover ceremony from Space Florida. Assembly begins soon thereafter.

When will CST-100 spacecraft manufacturing begin?

“The pieces are coming one by one from all over the country,” Ferguson explained. “Parts from our vendors are already starting to show up for our test article.

“Assembly of the test article in Florida starts soon.”

The CST-100 is being designed at Boeing’s Houston Product Support Center in Texas.

It is a reusable capsule comprised of a crew and service module that can carry a mix of cargo and up to seven crew members to the International Space Station (ISS) and must meet stringent safety and reliability standards.

How will the pressure vessel be manufactured? Will it involve friction stir welding as is the case for NASA’s Orion deep space manned capsule?

“There are no welds,” he informed.

“The pressure vessel is coming from Spincraft, an aerospace manufacturing company in Massachusetts.”

Spincraft has extensive space vehicle experience building tanks and assorted critical components for the shuttle and other rockets.

“The capsule is produced by Spincraft using a weld-free process. It’s made as a single piece by a proprietary spun form process and machined out from a big piece of metal.”

The capsule measures approximately 4.56 meters (175 inches) in diameter.

“The service module will be fabricated in Florida.”

The combined crew and service modules are about 5.03 meters (16.5 feet) in length.

“In two years in 2016, our CST-100 will look like the Orion EFT-1 capsule does now at KSC, nearly complete [and ready for the maiden test flight]. Orion is really coming along,” Ferguson beamed while contemplating a bright future for US manned spaceflight.

He is saddened that it’s been over 1000 days since his crew’s landing inside shuttle Atlantis in July 2011.

Early version of Boeing CST-100 pressure vessel mockup inside OPF-3 and surrounded by shuttle era scaffolding at the Kennedy Space Center, FL.   Credit: Ken Kremer – kenkremer.com
Early version of Boeing CST-100 pressure vessel mockup inside OPF-3 and surrounded by shuttle era scaffolding at the Kennedy Space Center, FL. Credit: Ken Kremer – kenkremer.com

With Boeing’s long history in aircraft and aerospace manufacturing, the CST-100 is being designed and built as a truly commercial endeavor.

Therefore the spacecraft team is able to reach across Boeing’s different divisions and diverse engineering spectrum and draw on a vast wealth of in-house expertise, potentially giving them a leg up on commercial crew competitors like SpaceX and Sierra Nevada Corp.

Nevertheless, designing and building a completely new manned spaceship is a daunting task for anyone. And no country or company has done it in decades.

How hard has this effort been to create the CST-100? – And do it with very slim funding from NASA and Boeing.

“Well any preconceived notion I had on building a human rated spacecraft has been completely erased. This is really hard work to build a human rated spacecraft!” Ferguson emphasized.

“And the budget is very small – without a lucrative government contract as used in the past to build these kind of spacecraft.”

“Our budget now is an order of magnitude less than to build the shuttle – which was about $35 to $42 Billion in 2011 dollars. The budget is a lot less now.”

Read more about the travails of NASA’s commercial crew funding situation in Part 1.

The team size now is just a fraction of what it was for past US crewed spaceships.

“So to support this we have a pretty small team.”

“The CST-100 team of a couple hundred folks works very hard!”

“For comparison, the space shuttle had 30,000 people working on it at the peak. By early 2011 there were 11,000. We flew on STS-135 with only 4,000 people in July 2011.”

NASA’s final shuttle crew on STS-135 mission greets the media and shuttle workers during Atlantis rollover from the OPF-1 processing hanger to the VAB at KSC during May 2011.   From left: Rex Walheim, Shuttle Commander Christopher Ferguson, Douglas Hurley and Sandra Magnus. The all veteran crew delivered the Raffaello multipurpose logistics module (MPLM), science supplies, provisions and space parts to the International Space Station (ISS). Credit: Ken Kremer - kenkremer.com
NASA’s final shuttle crew on STS-135 mission greets the media and shuttle workers during Atlantis rollover from the OPF-1 processing hanger to the VAB at KSC during May 2011. From left: Rex Walheim, Shuttle Commander Christopher Ferguson, Douglas Hurley and Sandra Magnus. The all veteran crew delivered the Raffaello multipurpose logistics module (MPLM), science supplies, provisions and space parts to the International Space Station (ISS).
Credit: Ken Kremer – kenkremer.com

Boeing’s design philosophy is straightforward; “It’s a simple ride up to and back from space,” Ferguson emphasized to me.

Next we turned to the venerable Atlas V rocket that will launch Boeing’s proposed space taxi. But before it can launch people it must first be human rated, certified as safe and outfitted with an Emergency Detection System (EDS) to save astronauts lives in a split second in case of a sudden and catastrophic in-flight anomaly.

The CST-100 crew capsule awaits liftoff aboard an Atlas V launch vehicle at Cape Canaveral in this artist’s concept. Credit: Boeing
The CST-100 crew capsule awaits liftoff aboard an Atlas V launch vehicle at Cape Canaveral in this artist’s concept. Credit: Boeing

United Launch Alliance (ULA) builds the two stage Atlas V and is responsible for human rating the vehicle which has a virtually unblemished launch record of boosting a wide array of advanced US military satellites and NASA’s precious one-of-a-kind robotic science explorers like Curiosity, JUNO, MAVEN and MMS on far flung interplanetary voyages of discovery.

What modifications are required to man rate the Atlas V to launch humans on Boeing’s CST-100?

“We will launch on an Atlas V that’s being retrofitted to meet NASA’s NPR human rating standards for redundancy and the required levels of fault tolerance,” Ferguson explained.

“So the rocket will have all the safety NASA wants when it flies humans.”

“Now with the CST-100 you can do all that in a smaller package [compared to shuttle].”

“The Atlas V will also be modified by ULA to include an Emergency Detection System (EDS). It’s a system not unlike what Apollo and Gemini had, which was much more rudimentary but quite evolved for its day.”

“Their EDS would monitor critical parameters like pitch, roll, yaw rates, critical engine parameters. It measures the time to criticality. You know the time to criticality for certain failures is so short that they didn’t think humans could react to it in time. So it was essentially automated.”

“So if it [EDS] sensed large pitch or yaw excursions, it would self jettison. And the escape system would kick in automatically.”

The Atlas V is already highly reliable. The EDS is one of the few systems that had to be added for human flights?

“Yes.”

“We also wanted a better abort system performance to go with the two engine Centaur upper stage we elected to use instead of the single engine Centaur.”

The purpose is to shut down the Centaur engine firing [in an emergency].”

“The two engine Centaur has flown many times. But it has never flown on an Atlas V. So there is a little bit of recertification and qualification to be done by ULA to go along with that also.”

Does that require a lot of work?

“ULA doesn’t seem to think the work to be done is all that significant. There is some work to be done.”

So it’s not a showstopper. Can ULA meet your 2017 launch schedule?

“Yes.”

“Before an engine fails it vibrates. So when you talk about automated ‘Red Lines’ you have to be careful that first you “Do No Harm” – and not make the situation even worse.”

“So we’ll see how ULA does building this,” Ferguson stated.

Artist's concept shows Boeing's CST-100 spacecraft separating from the first stage of its launch vehicle, a United Launch Alliance Atlas V rocket, following liftoff from Cape Canaveral Air Force Station in Florida. Credit: Boeing
Artist’s concept shows Boeing’s CST-100 spacecraft separating from the first stage of its launch vehicle, a United Launch Alliance Atlas V rocket, following liftoff from Cape Canaveral Air Force Station in Florida. Credit: Boeing

The future of the CST-100 project hinges on whether NASA awards Boeing a contract to continue development and assembly work in the next round of funding (dubbed CCtCAP) from the agency’s Commercial Crew Program (CCP). The CCP seed money fosters development of a safe, reliable and new US commercial human spaceship to low Earth orbit as a public/private partnership.

NASA’s announcement of the CCP contract winners is expected around late summer 2014.

Based on my discussions with NASA officials, it seems likely that the agency could select at least two winners to move on – to spur competition and thereby innovation – from among the trio of American aerospace firms competing.

Besides Boeing’s CST-100, the SpaceX Dragon and Sierra Nevada Dream Chaser vehicles are also in the running for the contract to restore America’s capability to fly humans to Earth orbit and the International Space Station (ISS) by 2017.

In Part 3 we’ll discuss with Chris Ferguson the requirements for how many and who will fly aboard the CST-100 and much more. Be sure to read Part 1 here.

Early version of Boeing CST-100 capsule mock-up, interior view. Credit: Ken Kremer – kenkremer.com
Early version of Boeing CST-100 capsule mock-up, interior view. Credit: Ken Kremer – kenkremer.com

Stay tuned here for Ken’s continuing Boeing, SpaceX, Orbital Sciences, commercial space, Orion, Curiosity, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.

Ken Kremer

………

Ken’s upcoming presentation: Mercy College, NY, May 19: “Curiosity and the Search for Life on Mars” and “NASA’s Future Crewed Spaceships.”

NASA’s Mars bound MAVEN spacecraft launches atop Atlas V booster at 1:28 p.m. EST from Space Launch Complex 41 at Cape Canaveral Air Force Station on Nov. 18, 2013. Image taken from the roof of the Vehicle Assembly Building (VAB) at NASA’s Kennedy Space Center.  Credit: Ken Kremer/kenkremer.com
Boeing CST-100 space taxi launch atop Atlas V booster will resemble this photo of NASA’s Mars bound MAVEN spacecraft launched by Atlas V from Space Launch Complex 41 at Cape Canaveral Air Force Station on Nov. 18, 2013. Image taken from the roof of the Vehicle Assembly Building (VAB) at NASA’s Kennedy Space Center. Credit: Ken Kremer/kenkremer.com
Boeing CST-100 crew vehicle docks at the ISS. Credit: Boeing
Boeing CST-100 crew vehicle docks at the ISS. Credit: Boeing
STS-135 Shuttle Commander Chris Ferguson (right) and Ken Kremer (Universe Today) meet at emergency M-113 Tank Practice during crew pre-launch events at the Kennedy Space Center in the weeks before Atlantis July 8, 2011 liftoff. Credit: Ken Kremer- kenkremer.com
STS-135 Shuttle Commander Chris Ferguson (right) and Ken Kremer (Universe Today) meet at emergency M-113 Tank Practice during crew pre-launch events at the Kennedy Space Center in the weeks before Atlantis July 8, 2011 liftoff. Credit: Ken Kremer- kenkremer.com

Boeing CST-100 Space Taxi Maiden Test Flight to ISS Expected Early 2017 – One on One Interview with Chris Ferguson, Last Shuttle Commander

Chris Ferguson, last Space Shuttle Atlantis commander, tests the Boeing CST-100 capsule which may fly US astronauts to the International Space Station in 2017. Ferguson is now Boeing’s director of Crew and Mission Operations for the Commercial Crew Program vying for NASA funding. Credit: NASA/Boeing

KENNEDY SPACE CENTER, FL – Boeing expects to launch the first unmanned test flight of their commercial CST-100 manned ‘space taxi’ in “early 2017,” said Chris Ferguson, commander of NASA’s final shuttle flight in an exclusive one-on-one interview with Universe Today for an inside look at Boeing’s space efforts. Ferguson is now spearheading Boeing’s human spaceflight capsule project as director of Crew and Mission Operations.

“The first unmanned orbital test flight is planned in January 2017 … and may go to the station,” Ferguson told me during a wide ranging, in depth discussion about a variety of human spaceflight topics and Boeing’s ambitious plans for their privately developed CST-100 human rated spaceship – with a little help from NASA.

Boeing has reserved a launch slot at Cape Canaveral with United Launch Alliance (ULA), but the details are not yet public.

If all goes well, the maiden CST-100 orbital test flight with humans would follow around mid-2017.

“The first manned test could happen by the end of summer 2017 with a two person crew,” he said.

“And we may go all the way to the space station.”

Boeing is among a trio of American aerospace firms, including SpaceX and Sierra Nevada Corp, vying to restore America’s capability to fly humans to Earth orbit and the space station by late 2017, using seed money from NASA’s Commercial Crew Program (CCP) in a public/private partnership. The next round of contracts will be awarded by NASA about late summer 2014.

That’s a feat that America hasn’t accomplished in nearly three years.

“It’s been over 1000 days and counting since we landed [on STS-135],” Ferguson noted with some sadness as he checked the daily counter on his watch. He is a veteran of three space flights.

Boeing has selected Florida to be the base for its commercial crew program office. Image Credit: Boeing
Boeing CST-100 commercial crew capsule approaches the ISS in this artist’s concept. Credit: Boeing

Since the shuttles retirement in July 2011 following touchdown of Space Shuttle Atlantis on the last shuttle flight (STS-135) with Ferguson in command, no American astronauts have launched to space from American soil on American rockets and spaceships.

The only ticket to the ISS and back has been aboard the Russian Soyuz capsule.

Chris and the Boeing team hope to change the situation soon. They are chomping at the bits to get Americas back into space from US soil and provide reliable and cost-effective US access to destinations in low Earth orbit like the ISS and the proposed private Bigelow space station.

Boeing wants to send its new private spaceship all the way to the space station starting on the very first unmanned and manned test flights currently slated for 2017, according to Ferguson.

“NASA wants us to provide [crew flight] services by November 2017,” said Ferguson, according to the terms of the CCP contact award.”

The CST-100 crew capsule awaits liftoff aboard an Atlas V launch vehicle at Cape Canaveral in this artist’s concept. Credit: Boeing
The Boeing CST-100 crew capsule awaits liftoff aboard an Atlas V launch vehicle at Cape Canaveral in this artist’s concept. Credit: Boeing

The CST-100 will launch atop a man rated Atlas V rocket and carry a mix of cargo and up to seven crew members to the ISS.

“So both the first unmanned and manned test flight will be in 2017. The first unmanned orbital flight test is currently set for January 2017. The first manned test could be end of summer 2017,” he stated.

I asked Chris to outline the mission plans for both flights.

“Our first flight, the CST-100 Orbital Flight Test – is scheduled to be unmanned.”

“Originally it was just going to be an on orbital test of the systems, with perhaps a close approach to the space station. But we haven’t precluded our ability to dock.

“So if our systems mature as we anticipate then we may go all the way and actually dock at station. We’re not sure yet,” he said.

So I asked whether he thinks the CST-100 will also go dock at the ISS on the first manned test flight?

“Yes. Absolutely. We want go to all the way to the space station,” Ferguson emphatically told me.

“For the 1st manned test flight, we want to dock at the space station and maybe spend a couple weeks there.”

“SpaceX did it [docking]. So we think we can too.”

“The question is can we make the owners of the space station comfortable with what we are doing. That’s what it really comes down to.”

“As the next year progresses and the design matures and it becomes more refined and we understand our own capability, and NASA understands our capabilities as the space station program gets more involved – then I’m sure they will put the same rigor into our plan as they did into the SpaceX and Orbital Sciences plans.”

“When SpaceX and Orbital [wanted to] come up for the grapple [rather than just rendezvous], NASA asked ‘Are these guys ready?’ That’s what NASA will ask us.”

“And if we [Boeing] are ready, then we’ll go dock at the station with our CST-100.”

“And if we’re not ready, then we’ll wait another flight and go to the station the next time. It’s just that simple.”

“We looked at it and this is something we can do.”

“There are a lot of ways we have to make NASA and ourselves happy. But as a company we feel we can go do it,” Ferguson stated.

Boeing CST-100 crew vehicle docks at the ISS. Credit: Boeing
Boeing CST-100 crew vehicle docks at the ISS. Credit: Boeing

So the future looks promising.

But the schedule depends entirely on NASA funding levels approved by Congress. And that vital funding has been rather short on supply. It has already caused significant delays to the start of the space taxi missions for all three companies contending for NASA’s commercial crew contracts because of the significant slashes to the agency’s CCP budget request, year after year.

In fact the schedule has slipped already 18 months to the right compared to barely a few years ago.

So I asked Chris to discuss the CCP funding cuts and resulting postponements – which significantly affected schedules for Boeing, SpaceX and Sierra Nevada.

Here it is in a nutshell.

“No Bucks, No Buck Rogers,” explained Ferguson.

“The original plan was to conduct both the unmanned and manned CST-100 test flights in 2015.”

“Originally, we would have flown the unmanned orbital test in the summer of 2015. The crewed test would have been at the end of 2015.”

“So both flights are now a full year and a half later.” Ferguson confirmed.

“For the presidents [CCP] funding requests for the past few years of roughly about $800 million, they [Congress] only approved about half. It was significantly less than the request.”

Now at this very moment Congress is deliberating NASA’s Fiscal 2015 budget.

NASA Administrator Charles Bolden has said he will beg Congress to approve full funding for the commercial crew program this year – on his hands and knees if necessary.

NASA’s final shuttle crew on STS-135 mission greets the media and shuttle workers during Atlantis rollover from the OPF-1 processing hanger to the VAB at KSC during May 2011.   From left: Rex Walheim, Shuttle Commander Christopher Ferguson, Douglas Hurley and Sandra Magnus. The all veteran crew will delivered the Raffaello multipurpose logistics module (MPLM), science supplies, provisions and space parts to the International Space Station (ISS). Credit: Ken Kremer - kenkremer.com
NASA’s final shuttle crew on STS-135 mission greets the media and shuttle workers during Atlantis rollover from the OPF-1 processing hanger to the VAB at KSC during May 2011. From left: Rex Walheim, Shuttle Commander Christopher Ferguson, Douglas Hurley and Sandra Magnus. The all veteran crew will delivered the Raffaello multipurpose logistics module (MPLM), science supplies, provisions and space parts to the International Space Station (ISS). Credit: Ken Kremer – kenkremer.com

Otherwise there will be further delays to the start of the space taxi missions. And the direct consequence is NASA would be forced to continue buying US astronaut rides from the Russians at $70 Million per seat. All against the backdrop of Russian actions in the Ukraine where deadly clashes potentially threaten US access to the ISS in a worst case scenario if the ongoing events spin even further out of control and the West ratchets up economic sanctions against Russia.

The CST-100 is designed to be a “simple ride up to and back from space,” Ferguson emphasized to me.

NASA’s 135th and final shuttle mission takes flight on July 8, 2011 at 11:29 a.m. from the Kennedy Space Center in Florida bound for the ISS and the high frontier with Chris Ferguson as Space Shuttle Commander. Credit: Ken Kremer/kenkremer.com
NASA’s 135th and final shuttle mission takes flight on July 8, 2011 at 11:29 a.m. from the Kennedy Space Center in Florida bound for the ISS and the high frontier with Chris Ferguson as Space Shuttle Commander. Credit: Ken Kremer/kenkremer.com

It is being designed at Boeing’s Houston Product Support Center in Texas.

In Part 2 of my interview, Chris Ferguson will discuss the details about the design, how and where the CST-100 capsule will be manufactured at a newly renovated, former space shuttle facility at NASA’s Kennedy Space Center in Florida.

Stay tuned here for Ken’s continuing Boeing, SpaceX, Orbital Sciences, commercial space, Orion, Curiosity, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.

Ken Kremer

STS-135 Shuttle Commander Chris Ferguson (right) and Ken Kremer at emergency M-113 Tank Practice.  Chris brought a special public gift for science aboard the last shuttle mission. Chris and Ken discuss our mutual love of science in the weeks before Atlantis July 8 liftoff.  Credit: Ken Kremer
STS-135 Shuttle Commander Chris Ferguson (right) and Ken Kremer (Universe Today) meet at emergency M-113 Tank Practice during crew pre-launch events at the Kennedy Space Center in the weeks before Atlantis July 8, 2011 liftoff. Credit: Ken Kremer- kenkremer.com
Scale models of NASA’s Commercial Crew program vehicles and launchers; Boeing CST-100, Sierra Nevada Dream Chaser, SpaceX Dragon. Credit: Ken Kremer/kenkremer.com
Scale models of NASA’s Commercial Crew program vehicles and launchers; Boeing CST-100, Sierra Nevada Dream Chaser, SpaceX Dragon. Credit: Ken Kremer/kenkremer.com

NASA ‘Game-Changing’ Space Propellant Tank To Stay Grounded For Now

As of 2014, NASA and Boeing are developing a propellant tank made of composite materials to hold cryogenic (low-temperature) gases in space. Initially slated for a 2018 test flight, NASA's 2015 budget will keep these tanks on the ground for the foreseeable future. Credit: NASA/MSFC/Emmett Given

A lighter and stronger “game-changing” tank that could have flown in space in a few years will be tested on the ground only, at least for now, according to the NASA budget and a few reports.

Last year, the agency conducted ground tests on a composite propellant tank intended to be better than its heavier counterparts, saving on launch costs. At the time, NASA said it was aiming to test this on a demonstration flight in 2018, but the new budget request says testing will stay grounded.

“Cryogenic Propellant Storage and Transfer will reformulate from a flight demonstration mission into a series of large-scale ground demonstrations supportive of future exploration propulsion needs and upgraded versions of SLS,” the agency stated, which could leave the door open for future tests in space.

The information is mentioned on Page 336 of the 713-page budget request document NASA released earlier this month. The budget is not finalized and is subject to approval from Congress. More high-profile cuts include the SOFIA airborne telescope and the Opportunity Mars rover mission.

The cryogenic change was mentioned in a few news reports, and then highlighted in a press release today (Thursday) from an advocacy group called the Space Development Steering Committee, who says these tanks would have been good for space-based refueling stations.

“Instead of trying out technologies designed for space where they count — in space — space gas station technologies are now going to be tested down here on Earth, where we already know how to make them function,” SDSC’s press release read. “Down here where we do not face the challenges of weightlessness and vacuum.  Down here where it’s useless.”

The SDSC includes the heads of the National Space Society, the Space Frontier Foundation, and the Mars Society, plus past astronauts and former NASA employees (among others). In November, the committee released an unfunded gas-tanks-in-space proposal to fuel missions to Mars.

Human Spaceflight, Planetary Missions Face Potential Cuts in Latest NASA Budget Negotiations

While 2014 budget negotiations are not finalized yet, there’s already some noise of concern in different space communities that depend on NASA. Here’s a brief roundup of some of the news lately:

Could the Cassini Saturn mission get the axe? Wired’s Adam Mann warns that NASA may not be able to fund all of its planetary science missions in the coming year. Based on a statement that Jim Green, NASA’s planetary science director, made to an agency advisory council earlier this month, Mann narrows in on the Curiosity and Cassini missions as the big flagship missions that are requiring the most in terms of resources. Cassini is functioning perfectly and providing reams of data from Saturn and its moons, causing concern from planetary scientists about losing it early.

Only one commercial crew partner? NASA issued a cautious news release this week saying it is prepared to launch Americans from their own soil in 2017, “subject to the availability of adequate funding.” The agency is now moving into a new phase of its commercial crew program called Commercial Crew Transportation Capability (CCtCap), saying it is prepared to “award one or more CCtCap contracts no later than September 2014.” That means that the three companies currently funded — Boeing Co., Sierra Nevada Corp. and SpaceX — may face stiff competition for more money.

New report suggesting stopping NASA’s human spaceflight program: Before reading any further, do not jump to conclusions — making recommendations like this is a common practice by the Congressional Budget Office, which looks at all possibilities as it presents options for spending. Still, Space Politics’ Jeff Foust presents the report and generates some interesting comments after his story about the value of human spaceflight. For context, NASA and its international agency partners will need to make a decision fairly soon about continuing space station operations past 2020, so it’s possible the human spaceflight program could change.

What do you think of these proposals? Let us know in the comments.

NASA Tanks: Not Just Heavy Metal Any More

Artist's conception of NASA's Space Launch System with Orion crewed deep space capsule. Credit: NASA

NASA’s future in fuels will see less heavy metal. Literally.

The agency just finished testing on a composite propellant tank that holds cryogenics, or super-chilled gases that are commonly used as rocket fuel (such as for the space shuttle). The agency brought the test tank down to -423 degrees Fahrenheit, put it through a few cycles and ramped up the internal pressure.

Composites are lighter material than the traditional metals that are used to hold these gases. NASA is excitedly throwing out descriptors such as “game-changing” when it talks about this, and has some reason to do so: composites are lighter than metals.

The light weight of composite tanks makes them lighter to lift off the ground. This reduces the costs of launch, which in turn reduces the overall cost of a mission. That will make penny-counters at the agency happier as the agency battles for funding dollars in fiscal 2014 and beyond.

The first of these tanks is likely to be used in the upper stage of NASA’s Space Launch System rocket, which is under development right now. That’s the rocket that’s supposed to send the Orion spacecraft (aiming for a 2014 test flight) into space in the latter years of this decade.

“The tank manufacturing process represents a number of industry breakthroughs, including automated fiber placement of oven-cured materials, fiber placement of an all-composite tank wall design that is leak-tight, and a tooling approach that eliminates heavy joints,” stated Dan Rivera, the Boeing cryogenic tank program manager at Marshall.

Boeing and NASA are now working on another composite tank that should be tested at Marshall later in 2013.

Source: NASA

Private Test Pilots to Fly 1st Commercial Crewed Space Flights for NASA

Dream Chaser from Sierra Nevada docks at ISS

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Image Caption: Dream Chaser commercial crew vehicle built by Sierra Nevada Corp docks at ISS

Commercial test pilots, not NASA astronauts, will fly the first crewed missions that NASA hopes will at last restore America’s capability to blast humans to Earth orbit from American soil – perhaps as early as 2015 – which was totally lost following the forced shuttle shutdown.

At a news briefing this week, NASA managers at the Kennedy Space Center (KSC) said the agency is implementing a new way of doing business in human spaceflight and purposely wants private companies to assume the flight risk first with their crews before exposing NASA crews as a revolutionary new flight requirement. Both NASA and the companies strongly emphasized that there will be no shortcuts to flying safe.

A trio of American aerospace firms – Boeing, SpaceX and Sierra Nevada Corp – are leading the charge to develop and launch the new commercially built human-rated spacecraft that will launch Americans to LEO atop American rockets from American bases.

The goal is to ensure the nation has safe, reliable and affordable crew transportation systems for low-Earth orbit (LEO) and International Space Station (ISS) missions around the middle of this decade.

The test launch schedule hinges completely on scarce Federal dollars from NASA for which there is no guarantee in the current tough fiscal environment.

The three companies are working with NASA in a public-private partnership using a combination of NASA seed money and company funds. Each company was awarded contracts under NASA’s Commercial Crew Integrated Capability Initiative, or CCiCap, program, the third in a series of contracts aimed at kick starting the development of the so-called private sector ‘space taxis’ to fly astronauts to and from the ISS.

MTF10-0014-01

Caption: Boeing CST-100 crew vehicle docks at the ISS

The combined value of NASA’s Phase 1 CCiCap contracts is about $1.1 Billion and runs through March 2014 said Ed Mango, NASA’s Commercial Crew Program manager. Phase 2 contract awards will follow and eventually lead to the actual flight units after a down selection to one or more of the companies, depending on NASA’s approved budget.

Since the premature retirement of NASA’s shuttle fleet in 2011, US astronauts have been 100% reliant on the Russians to hitch a ride to the ISS – at a price tag of over $60 Million per seat. This is taking place while American aerospace workers sit on the unemployment line and American expertise and billions of dollars of hi-tech space hardware rots away or sits idly by with each passing day.

Boeing, SpaceX and Sierra Nevada Corp seek to go where no private company has gone before – to low Earth orbit with their private sector manned spacecraft. And representatives from all three told reporters they are all eager to move forward.

All three commercial vehicles – the Boeing CST-100; SpaceX Dragon and Sierra Nevada Dream Chaser – are designed to carry a crew of up to 7 astronauts and remain docked at the ISS for more than 6 months.

“For well over a year now, since Atlantis [flew the last space shuttle mission], the United States of America no longer has the capability to launch people into space. And that’s something that we are not happy about,” said Garrett Reisman, a former space shuttle astronaut who is now the SpaceX Commercial Crew project manager leading their development effort. “We’re very proud to be part of the group that’s going to do something about that and get Americans back into space.”

IMG_3754a_SpaceX launch May 22 2012_Ken Kremer

Caption: Blastoff of SpaceX Cargo Dragon atop Falcon 9 from Cape Canaveral, Florida on May, 22, 2012, bound for the ISS. Credit: Ken Kremer

“We are the emotional successors to the shuttle,” said Mark Sirangelo, Sierra Nevada Corp. vice president and SNC Space Systems chairman. “Our target was to repatriate that industry back to the United States, and that’s what we’re doing.”

Sierra Nevada is developing the winged Dream Chaser, a mini-shuttle that launches atop an Atlas V rocket and lands on a runway like the shuttle. Boeing and SpaceX are building capsules that will launch atop Atlas V and Falcon 9 rockets, respectively, and then land by parachute like the Russian Soyuz capsule.

SpaceX appears to be leading the pack using a man-rated version of their Dragon capsule which has already docked twice to the ISS on critical cargo delivery missions during 2012. From the start, the SpaceX Dragon was built to meet the specification ratings requirements for a human crew.

DragonApproachesStation_640

Caption: Dragon spacecraft approaches the International Space Station on May 25, 2012 for grapple and berthing . Photo: NASA

Reisman said the first manned Dragon test flight with SpaceX test pilots could be launched in mid 2015. A flight to the ISS could take place by late 2015. Leading up to that in April 2014, SpaceX is planning to carry out an unmanned in-flight abort test to simulate and test a worst case scenario “at the worst possible moment.”

Boeing is aiming for an initial three day orbital test flight of their CST-100 capsule during 2016, said John Mulholland, the Boeing Commercial Programs Space Exploration vice president and program manager. Mulholland added that Chris Ferguson, the commander of the final shuttle flight by Atlantis, is leading the flight test effort.

Boeing has leased one of NASA’s Orbiter Processing Facility hangers (OPF-3) at KSC. Mulholland told me that Boeing will ‘cut metal’ soon. “Our first piece of flight design hardware will be delivered to KSC and OPF-3 within 5 months.”

IMG_9198a_Boeing CST_Ken Kremer

Caption: Boeing CST-100 capsule mock-up, interior view. Credit: Ken Kremer

Sierra Nevada plans to start atmospheric drop tests of an engineering test article of the Dream Chaser from a carrier aircraft in the next few months in an autonomous mode. The test article is a full sized vehicle.

“It’s not outfitted for orbital flight; it is outfitted for atmospheric flight tests,” Sirangelo told me. “The best analogy is it’s very similar to what NASA did in the shuttle program with the Enterprise, creating a vehicle that would allow it to do significant flights whose design then would filter into the final vehicle for orbital flight.”

Now to the issue of using commercial space test pilots in place of NASA astronauts on the initial test flights.

At the briefing, Reisman stated, “We were told that because this would be part of the development and prior to final certification that we were not allowed, legally, to use NASA astronauts to be part of that test pilot crew.”

So I asked NASA’s Ed Mango, “Why are NASA astronauts not allowed on the initial commercial test flights?”

Mango replied that NASA wants to implement the model adopted by the military wherein the commercial company assumes the initial risk before handing the airplanes to the government.

“We would like them to get to a point where they’re ready to put their crew on their vehicle at their risk,” said Mango. “And so it changes the dynamic a little bit. Normally under a contract, the contractor comes forward and says he’s ready to go fly but it’s a NASA individual that’s going to sit on the rocket, so it becomes a NASA risk.

“What we did is we flipped it around under iCAP. It’s not what we’re going to do long term under phase two, but we flipped it around under iCAP and said we want to know when you’re ready to fly your crew and put your people at risk. And that then becomes something that we’re able to evaluate.”

“In the end all our partners want to fly safe. They’re not going to take any shortcuts on flying safe,” he elaborated. “All of us have the same initiative and it doesn’t matter who’s sitting on top of the vehicle. It’s a person, and that person needs to fly safely and get back home to their families. That’s the mission of all our folks and our partners – to go back home and see their family.”

Given the nations fiscal difficulties and lack of bipartisan cooperation there is no guarantee that NASA will receive the budget it needs to keep the commercial crew program on track.

Indeed, the Obama Administrations budget request for commercial crew has been repeatedly slashed by the US Congress to only half the request in the past two years. These huge funding cuts have already forced a multi-year delay in the inaugural test flights and increased the time span that the US has no choice but to pay Russia to launch US astronauts to the ISS.

“The budget is going to be an extremely challenging topic, not only for this program but for all NASA programs,” said Phil McAlister, NASA Commercial Spaceflight Development director.

NASA is pursuing a dual track approach in reviving NASA’s human spaceflight program. The much larger Orion crew capsule is simultaneously being developed to launch atop the new SLS super rocket and carry astronauts back to the Moon by 2021 and then farther into deep space to Asteroids and one day hopefully Mars.

Ken Kremer

Dream_Chaser_Atlas_V_Integrated_Launch_Configuration[1]

Caption: Dream Chaser awaits launch atop Atlas V rocket