Moonbase by 2022 For $10 Billion, Says NASA

Based on a series of articles that were recently made available to the public, NASA predicts it could build a base on the Moon by 2022, and for cheaper than expected. Credit: NASA

Returning to the Moon has been the fevered dream of many scientists and astronauts. Ever since the Apollo Program culminated with the first astronauts setting foot on the Moon on July 20th, 1969, we have been looking for ways to go back to the Moon… and to stay there. In that time, multiple proposals have been drafted and considered. But in every case, these plans failed, despite the brave words and bold pledges made.

However, in a workshop that took place in August of 2014, representatives from NASA met with Harvard geneticist George Church, Peter Diamandis from the X Prize Foundation and other parties invested in space exploration to discuss low-cost options for returning to the Moon. The papers, which were recently made available in a special issue of New Space, describe how a settlement could be built on the Moon by 2022, and for the comparatively low cost of $10 billion.

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ESA Planning To Build An International Village… On The Moon!

Chris Hadfield recently explained how humanity should create a Moon base before attempting to colonize Mars. Credit: Foster + Partners is part of a consortium set up by the European Space Agency to explore the possibilities of 3D printing to construct lunar habitations. Credit: ESA/Foster + Partners

With all the talk about manned missions to Mars by the 2030s, its easy to overlook another major proposal for the next great leap. In recent years, the European Space Agency has been quite vocal about its plan to go back to the Moon by the 2020s. More importantly, they have spoken often about their plans to construct a moon base, one which would serve as a staging platform for future missions to Mars and beyond.

These plans were detailed at a recent international symposium that took place on Dec. 15th at the the European Space Research and Technology Center in Noordwijk, Netherlands. During the symposium, which was titled “Moon 2020-2030 – A New Era of Coordinated Human and Robotic Exploration”, the new Director General of the ESA – Jan Woerner – articulated his agency’s vision.

The purpose of the symposium – which saw 200 scientists and experts coming together to discuss plans and missions for the next decade – was to outline common goals for lunar exploration, and draft methods on how these can be achieved cooperatively. Intrinsic to this was the International Space Exploration Coordinated Group‘s (ISECG) Global Exploration Roadmap, an agenda for space exploration that was drafted by the group’s 14 members – which includes NASA, the ESA, Roscosmos, and other federal agencies.

The ISECG is an international group of space agencies dedicated to common exploration goals. Credit: globalspaceexploration.org
The ISECG is an international group of space agencies dedicated to common exploration goals. Credit: globalspaceexploration.org

This roadmap not only lays out the strategic significance of the Moon as a global space exploration endeavor, but also calls for a shared international vision on how to go about exploring the Moon and using it as a stepping stone for future goals. When it came time to discuss how the ESA might contribute to this shared vision, Woerner outlined his agency’s plan to establish an international lunar base.

In the past, Woerner has expressed his interest in a base on the Moon that would act as a sort of successor to the International Space Station. Looking ahead, he envisions how an international community would live and perform research in this environment, which would be constructed using robotic workers, 3D printing techniques, and in-situ resources utilization.

The construction of such a base would also offer opportunities to leverage new technologies and forge lucrative partnerships between federal space agencies and private companies. Already, the ESA has collaborated with the architectural design firm Foster + Partners to come up with the plan for their lunar village, and other private companies have also been recruited to help investigate other aspects of building it.

Going forward, the plan calls for a series of manned missions to the Moon beginning in the 2020s, which would involve robot workers paving the way for human explorers to land later. These robots would likely be controlled through telepresence, and would combine lunar regolith with magnesium oxide and a binding salt to print out the shield walls of the habitat.

The ESAs plan for establishing a base on the Moon. Credit: spaceflight.esa.int
The ESAs plan for establishing a base on the Moon, which would rely on robotic workers and human astronauts. Credit: spaceflight.esa.int

At present, the plan is for the base to be built in southern polar region, which exists in a near-state of perpetual twilight. Whether or not this will serve as a suitable location will be the subject of the upcoming Lunar Polar Sample Return mission – a joint effort between the ESA and Roscosmos that will involve sending a robotic probe to the Moon’s South Pole-Aitken Basin by 2020 to retrieve samples of ice.

This mission follows in the footsteps of NASA’s Lunar Reconnaissance Orbiter (LRO), which showed that the Shakleton crater – located in the Moon’s southern polar region – has an abundant supply of water ice. This could not only be used to provide the Moon base with a source of drinking water, but could also be converted into hydrogen to refuel spacecraft on their way to and from Earth.

As Woerner was quoted as saying by the Daily Mail during the course of the symposium, this lunar base would provide the opportunity for scientists from many different nations to live and work together:

The future of space travel needs a new vision. Right now we have the Space Station as a common international project, but it won’t last forever. If I say Moon Village, it does not mean single houses, a church, a town hall and so on… My idea only deals with the core of the concept of a village: people working and living together in the same place. And this place would be on the Moon. In the Moon Village we would like to combine the capabilities of different spacefaring nations, with the help of robots and astronauts. The participants can work in different fields, perhaps they will conduct pure science and perhaps there will even be business ventures like mining or tourism.

Naturally, the benefits would go beyond scientific research and international cooperation. As NexGen Space LLC (a consultant company for NASA) recently stated, such a base would be a major stepping stone on the way to Mars. In fact, the company estimated that if such a base included refueling stations, it could cut the cost of any future Mars missions by about $10 billion a year.

And of course, a lunar base would also yield valuable scientific data that would come in handy for future missions. Located far from Earth’s protective magnetic field, astronauts on the Moon (and in circumpolar obit) would be subjected to levels of cosmic radiation that astronauts in orbit around Earth (i.e. aboard the ISS) are not. This data will prove immeasurably useful when plotting upcoming missions to Mars or into deep space.

An additional benefit is the possibility of creating an international presence on the Moon that would ensure that the spirit of the Outer Space Treaty endures. Signed back in 1966 at the height of the “Moon Race”, this treaty stated that “the exploration and use of outer space shall be carried out for the benefit and in the interests of all countries and shall be the province of all mankind.”

In other words, the treaty was meant to ensure that no nation or space agency could claim anything in space, and that issues of territorial sovereignty would not extend to the celestial sphere. But with multiple agencies discussing plans to build bases on the Moon – including NASA, Roscosmos, and JAXA – it is possible that issues of “Moon sovereignty” might emerge at some point in the future.

And having a base that could facilitate regular trips to the Moon would also be a boon for the burgeoning space tourism industry. Beyond offering trips into Low Earth Orbit (LEO) aboard Virgin Galactic, Richard Branson has also talked about the possibility of offering trips to the Moon by 2043. Golden Spike, another space tourism company, also hopes to offer round-trip lunar adventures someday (at a reported $750 million a pop).

Other private space ventures that are looking to make the Moon a tourist destination include Space Adventures and Excalibur Almaz – both of which are hoping to offer lunar fly-bys (no Moon walks, sorry) for $150 million apiece someday. Many analysts predict that in the coming decade, this industry will begin to (no pun intended) take flight. As such, establishing infrastructure there ahead of time would certainly be beneficial.

“We’re going back to the Moon”. That appeared to be central the message behind the recent symposium and the ESA’s plans for future space exploration. And this time, it seems, we will be staying there! And from there, who knows? The Universe is a big place…

Further Reading: European Space Agency

Paul Spudis’ Plan for a Sustainable and Affordable Lunar Base

Artist concept of a settlement on the Moon. Credit: NASA/Pat Rawlings

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It’s long been a dream to have a human settlement on the Moon, but in this age of budget cuts and indecisive plans for NASA’s future, a Moon base may seem too costly and beyond our reach. However, noted lunar scientist Dr. Paul Spudis from the Lunar and Planetary Institute and a colleague, Tony Lavoie from the Marshall Space Flight Center, have come up with a plan for building a lunar settlement that is not only affordable but sustainable. It creates a Moon base along with a type of ‘transcontinental railroad’ in space which opens up cislunar space – the area between Earth and the Moon – for development.

“The ultimate goal in space is to be able to go anywhere, anytime with as much capability as we need,” Spudis told Universe Today. “This plan uses a robotic and human presence on the Moon to use the local resources to create a new spacefaring system. The key for doing this is to adopt a flexible approach that is incremental and cumulative.”

In a nutshell what Spudis proposes is to send robots to the Moon which are tele-operated from Earth to start extracting water from the polar deposits to create propellant. The propellant would be used to fuel a reusable space transportation system between the Earth and the Moon.

“The reason this is possible is because the Moon is close – it’s only three light-seconds round trip for radio signal get from Earth to the Moon back,” Spudis said, “which means you can control machines remotely with operators on the Earth actually doing the activities that an astronaut might do on the Moon.”

A lunar mining facility harvests oxygen from the resource-rich volcanic soil of the eastern Mare Serenitatis.Credit: NASA/Pat Rawlings.

The advantage here is that a large part of the needed infrastructure, such as the mining operation, the processing plants, the development of storage for the water and propellant, is created before people even arrive.

“So what we try to do is to develop an architecture that enables us to, first, do this in small, incremental steps, with each step building upon the next, and the net effect is cumulative over time,”Spudis said. “And finally we are able to bring people to the Moon when we’re ready to actually have them live there. We place an outpost — a habitat — that will be fully operational before the first humans arrive.”

The significant amount of water than has been found on the Moon at the poles makes this plan work.

“We estimate there are many tens of billions of tons of water at both poles,” Spudis said. “What we don’t know in detail is exactly how much water is distributed what physical state it is in, and that’s one of the reasons why the first step in our plan is to send robotic prospectors up there to map the deposits and see how they vary.”

Water is an important resource for humans in space: it supports life for drinking and cooking, it can be broken down into oxygen for breathing, and by combing the oxygen and hydrogen in a fuel cell, electricity can be generated. Water is also a very good shielding material that could protect people from cosmic radiation, so the habitat could be “jacketed” with water.

But the most important use of water is being able to create a powerful chemical rocket propellant by using the oxygen and hydrogen and freezing them into a liquid.

“The Moon offers us this water not only to support human life there, but also to make rocket propellant to allow us to refuel our spacecraft both on the Moon and space above the Moon.”

In a series of 17 incremental missions, a human base would be built, made operational and occupied. It starts with setting up communication and navigation satellites around the Moon to enable precision operation for the robotic systems.

Next would sending rover to the Moon, perhaps a variant of the MER rovers that are currently exploring Mars, to prospect the best places for water at the lunar poles. The poles also provide areas of permanent sunlight to generate electrical power.

Next, larger equipment would be sent to experiment with digging up the ice deposits, melting the ice and storing the products. (See our previous article about using bulldozers on the Moon).

“Now, all those are simple conceptually, but we’ve never done them in practice,” said Spudis, “so we don’t know how difficult it is. But by sending the small robotic missions to the Moon and practicing this via remote control from Earth, we can evaluate how difficult it is — where the chokepoints are — and what are the most efficient ways to get to these deposits and to extract usable a product from them.”

The next step is to increase the magnitude of the effort by landing bigger robotic machines that can actually start making product on industrial scales so that a depot of supplies can be stockpiled on the Moon for when the first human humans to return to the Moon.

Cislunar space. Graphic courtesy Paul Spudis.

In the meantime, a constant transportation system between Earth and Moon would be created, with another system that goes between the Moon and lunar orbit, which opens up all kinds of possibilities.

“The analogy I like to make is this is very similar to the Transcontinental Railroad,” Spudis said. “We didn’t just build the Transcontinental Railroad to from the East Coast directly to the West Coast; we also built it to access all the points in between, which consequently were developed economically as well.”

By having a system where the vehicles are refueled from the resources extracted on the Moon, a system is created that routinely accesses the Moon and allows for returning to Earth, but all the other points in between can be accessed as well.

“We create a transportation system that accesses all those points between Earth and Moon. The significance of that is, much of our satellite assets reside there,” said Spudis, “ for example communication satellites and weather monitoring satellites reside in geosynchronous orbit, (about 36,000 km above the Earth’s equator) and right now we cannot reach that from low Earth orbit. If we have system that can routinely go back and forth to the Moon, we could also go to these high orbits where a lot of commercial and national security assets are.”

Spudis added that a fuel depot could go in various locations, including the L1 LaGrange point which would enable space flight beyond the Moon.

How long will this take?

“We estimate that we can create an entire turn-key lunar outpost on the Moon within about 15 to 16 years, with humans arriving about 10 years after the initial robotic missions go,” Spudis said. “The mining operation would produce about 150 tons of water per year and roughly 100 tons of propellant.

And do any new technologies or hardware have to be built?

“Not really,” said Spudis. “Effectively this plan is possible to achieve right now with existing technology. We don’t have any ‘unobtainium’ or any special magical machine that has to be built. It is all very simple outgrowths of existing equipment, and many cases you can use the heritage equipment from previous missions.”

And what about the cost?

Spudis estimates that the entire system could be established for an aggregate cost of less than $88 billion, which would be about $5 billion a year, with peak funding of $6.65 billion starting in Year 11. This total cost includes development of a Shuttle-derived 70 mT launch vehicle, two versions of a Crew Exploration Vehicles (LEO and translunar), a reusable lander, cislunar propellant depots and all robotic surface assets, as well as all of the operational costs of mission support for this architecture.

“The best part is that because we have broken our architecture into small chunks, each mission is largely self-contained and once it gets to the Moon it interacts and works with the pieces that are already there,” Spudis said.

And the budget would be flexible.

“We can do this project at whatever speed the resources permit,” Spudis said. “So if you have a very constrained budget with very low levels of expenditure, you can go you just go much more slowly. If you have more resources available you can increase the speed and increase the rate of asset emplacement on the Moon and do more in a shorter period of time. This architecture gets us back to the Moon and creates real capability. But the free variable is schedule, not money.”

Artist concept of a Moon base. Credit: NASA/Pat Rawlings.

Returning to the Moon is important, Spudis believes, because not only can we use the resources there, but it teaches us how to be a spacefaring civilization.

“By going to the Moon we can learn how to extract what we need in space from what we find in space,” he said. “Fundamentally that is a skill that any spacefaring civilization has to master. If you can learn to do that, you’ve got a skill that will allow you to go to Mars and beyond.”

For more information see Spudis’ website, SpudisLunarResources.com More details and graphs can be found on this pdf document.

Listen to an interview of Paul Spudis on this topic for the 365 Days of Astronomy podcast.

Paul Spudis blogs at Once and Future Moon at Smithonsian Air & Space website.

Heavy Construction on the Moon

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Take a look at any construction project or surface mining operation here on Earth and likely there will be bulldozers, loaders, and trucks; all essential in excavating and building structures. But as we look to the future with NASA’s Vision for Space Exploration which calls for a return to the Moon to build bases and habitats, how will heavy construction and excavation be accomplished on the lunar surface?

Caterpillar Inc., a company known for their heavy earth moving machines and the world’s leading manufacturer of construction and mining equipment, is looking to tackle that issue. They’ve partnered with NASA to create technology that could benefit construction and mine workers everywhere in the future, whether they grab a hard-hat or a space helmet on their way to work.

Caterpillar was one of 38 companies awarded seed funds as part of NASA’s Innovative Partnerships Program (IPP). Projects are selected for this program because of their potential to advance key technologies that will help meet NASA’s critical needs for the future.

Caterpillar has proposed a multi-terrain loader for lunar surface development. Currently, they are working with NASA to develop the technology to augment existing earth moving equipment with sensors and on-board processors to provide time-delayed tele-operational control.

The loader would be able to undertake regolith moving such as grading, leveling, trenching, strip-mining, excavating and habitat covering. It also could be used for construction of lunar bases, the deployment or relocation of surface assets, as well as for mobility on the Moon.

Why is a down-to-earth company like Caterpillar interested in the Moon?

“The way we looked it, there are technologies that are needed on both the Earth and the moon,” Michele Blubaugh, Manager of Intelligence Technology Services at Caterpillar, told Universe Today. “We looked at autonomous operations of equipment as being the same type of technology that could be used on the moon as well as in a mining application. We have the same end result as NASA.”

That end result is to remove operators of construction equipment from a dangerous situation, whether it’s a machine operator in a dangerous mine environment or whether the operator is an astronaut on the lunar surface trying to excavate habitat sites.

There are two types of tele-operation. One is remote operation, where control of the machine is done with a remote operating system. There would be either a vision system on board or someone could actually see the machine as its operating. The other is autonomous operation, where the desired work is programmed and offloaded onto the machine and then the machine carries out the work without anyone interfacing with the machine, either remotely or directly. The machine would read the program at the site, positions itself, have avoidance capabilities to avoid rocks or any object that might be in the way, operating on its own to complete the given mission.

Caterpillar is working on both types of operation. “It’s one step to the next,” said Blublaugh. “You need both of those technologies developed, with remote operations first, and then the ultimate is autonomous operations.”

They are also investigating working remotely or autonomously on the Moon from Earth, and dealing with the six second time delay between the earth and the moon.

Caterpillar 287 C Skid Steer Loader.  Image Credit:  Caterpillar, Inc.
Currently, there are two multi-terrain loaders, the Caterpillar 287 C Skid Steer loader, outfitted with duplicates of the remote technology. One is located at Caterpillar’s proving grounds near their headquarters in Peoria, Illinois and the other is at the rock yard at Johnson Space Center in Houston, Texas. “That way we can develop it together,” said Blubaugh. “When we’re doing something, we each have a machine so we know how something reacts.”

The technology is still in the development stage. “We did some initial basic demonstrations when we delivered the machine in May of 2007 at JSC,” Blubaugh said. “A group of us went down, and the people at JSC were taught to use the machine and what the capabilities were, and we discussed the interfaces between the different types of technology.” In the summer of 2008, the group from Caterpillar will return to JSC to do an interim demonstration at a desert site.

Both machines have been undergoing tests. “Within the contract, NASA is responsible for some of the development and Caterpillar is responsible for other portions,” said Blubaugh, “and then there are things that we do jointly to move the technology along faster, so everyone benefits. JSC gets benefits of our facilities and our engineers working on technology, and vice versa, CAT gets benefits from the folks working at JSC and the technology they have and their facilities, so it’s a mutually beneficial relationship between Johnson and CAT.”

Caterpillar has another contract proposal going to JSC shortly that takes the project to the next level.

“We’ll look to do berming, which is building an earthen berm around a site, leveling and sensing the position of the blade,” said Blubaugh. “We take the technology that we have accomplished today and take it to the next level. It’s almost an annual step by step process in the development and our target date for having a signature demo showcasing this type of technology autonomy, being able to load a program into the machine and having it operate all by itself is targeted for 2012.”

Since the 287 C skid loader is extremely heavy and runs on a diesel engine, it couldn’t be used on the moon. A prototype of a lunar loader-type vehicle is being developed by NASA and Caterpillar is assisting with developing the blade. “So, we’ll be involved in the project all the way along as it develops,” said Blubaugh.

The one-year IPP projects involve collaboration between NASA and a company from the private sector, academia or another government laboratory. All IPP companies address technology barriers with cost-shared, joint-development programs.

Other examples of NASA IPP research areas include the pursuit of improved engine performance and reduced emissions for aeronautics research; high-temperature materials for lunar lander engines, optics to lower error rates of future space telescopes, and a glass bubble insulation demonstration for cryogenic tanks.

With a total cost of the Caterpillar project of just under $1,000,000, Caterpillar is estimated to contribute about 45% and NASA 55%. For the entire NASA’s Innovative Partnership Program $9 million in funding comes from NASA’s Technology Transfer Partnerships budget, $13 million is provided by NASA sources in programs, projects, or field centers, and $12 million from external partners for a total combined financial commitment of $34 million.

“A lot of us at Caterpillar grew up in the time of the first space development,” said Blubaugh, “it’s quite exciting for us to be a part of this. Plus, it’s just a good investment in the future.”