Dragon Grappled and Berthed for History Making Docking at Station Today – May 25

SpaceX Dragon successfully grappled today, May 25, 2012 in a historic making feat by astronauts using the robotic arm aboard the International Space Station (ISS) at 9:56 a.m. Dragon is the first private spacecraft to ever dock at the ISS. Credit: NASA TV

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The first private spacecraft – named Dragon – was berthed at the International Space Station (ISS) today, May 25, after being dramatically captured by the astronaut crew earlier this morning using the station’s robotic arm in a landmark event in space history – Dragon is the first commercial spacecraft to attach to the International Space Station.

“Capture is confirmed at 9:56 a.m. EDT [1356 GMT],” said Mission Control Houston commentator Josh Byerly, “as the spacecraft [Dragon & ISS] were passing about 251 miles over northwest Australia. Official mission elapsed time was 3 days, 6 hours and 11 minutes and 23 seconds when capture occurred.”

Two hours later, Dragon was successfully attached to the ISS at 12:02 p.m. EDT when 16 motorized bolts on the common berthing mechanism (CBM) latched and locked the cargo vessel to the Harmony module as the giant complex was soaring over the Pacific Northwest region of the US – concluding a dramatic day of momentus space spectaculars.

SpaceX has done it. They are the first private company to launch and dock their own spacecraft at the International Space Station. Dragon has been successfully captured.”

“Looks like we caught a Dragon by the tail !” said a gleeful Astronaut Don Pettit of NASA who plucked the Dragon from space with the robotic arm as it was in free drift about 10 meters from the station.

Today’s successful Dragon capture and docking ushers in a new era in the history of spaceflight and will radically change the way we do business in space from this day forward.

NASA’s goal is to significantly drive down the cost of transporting cargo and crews to low Earth orbit by using private commercial companies to foster competition and innovation in the free market – much like happened with the airline industry of last century.

Screen captures from inside 40 m

The Dragon cargo resupply capsule is a commercial spacecraft designed and developed by SpaceX and was flawlessly launched atop a Falcon 9 booster from Cape Canaveral, Florida on a historic test flight on May 22 to become the first private vehicle ever to rendezvous and dock at the million pound orbiting space complex.

Following a successful series of close approach rendezvous tests on Thursday, May 24, when it flew to the ISS from behind and below during fly-under maneuvers to within 2.4 km (1.6 mi), the commercial cargo carrier was cleared for final rendezvous, grappling and docking today.

Dragon at 30 m hold point on May 25

This morning at about 7 a.m. EDT Dragon was given permission to enter the so called keep out sphere (KOS) which is 200 meters from the station. KOS is an imaginary circle drawn around the ISS that prevents the risk of collision with the massive orbiting lab complex. The ISS is orbiting some 400 km (250 miles) above Earth.

Dragon utilized a combination of LIDAR laser ranging and thermal imagers sensors to determine distance as it closed in on the ISS to the final hold point about 10 meters (30 ft) away for final capture by two astronauts on board at work stations located inside the Cupola dome maneuvering the stations robotic arm. The Dragon’s thrusters are disabled at the 10 meter point to prevent an accidental firing and any undesired movement leading to a potential collision.

Dragon was commanded by the SpaceX flight control team based in Hawthorne, Calif, to slowly approach the ISS from below, gradually stopping along the way at ever closer hold points (250 m, 200 m, 150 m, 70 m, 30 m, 10 m) to confirm the crafts position and velocity and that all spacecraft navigation systems were functioning properly to insure a safe capture and berthing operation.

Dragon reached the 30 m hold point at about 9:14 a.m. EDT and then had to wait for final approval and before proceeding closer to the station.

Dragon arrived at the final 10 m hold point at about 9:45 a.m.

“Crew is ready for Dragon capture,” said ISS Astronaut Kuipers from the European Space Agency (ESA).

“You have a go for capture,” said Houston Mission control at about 9:49 a.m. EDT

The International Space Station as captured by thermal camera on-board Dragon during approach on May 25. Credit: SpaceX

Some stray retro reflections emanating from the external pallet on Japanese Kibo module affected measurements by the Dragons LIDAR system causing a minor 2 hour delay in final approach and grappling as the unit was recalibrated. Indeed one of the LIDAR units was taken offline due to suspect readings but the mission still continued. Since this is a test flight delays are to be expected.

Expedition 31 Flight Engineers Don Pettit and Andre Kuipers worked in tandem using the Canadarm2 robotic arm to reach out and grapple the supply ship shortly before 10 a.m. EDT for berthing to the Earth-facing side of the station’s Harmony node later today.

SpaceX Dragon successfully grappled today, May 25, 2012 in a historic making feat by astronauts using the robotic arm aboard the International Space Station (ISS) at 9:56 a.m. Dragon is the first private spacecraft to ever dock at the ISS. Credit: NASA TV

Pettit successfully grappled the Dragon with the robotic arm at 9:56 a.m. EDT Kuiper accomplished the berthing a few hours later.

Pettit inspected the Dragon’s berthing mechanism with high powered binoculars after the grappling was done and found it to be in good shape for the subsequent joining to the ISS with sign of no damage from micrometeoroids.

“It looks like a clean interface,” said Pettit to Mission Control.

SpaceX Dragon successfully grappled today, May 25, 2012 in a historic making feat by astronauts using the robotic arm aboard the International Space Station (ISS) at 9:56 a.m. (1356 GMT). Dragon is the first private spacecraft to ever dock at the ISS. Credit: NASA TV

Dragon is scheduled to spend about a week docked with the station before returning to Earth for a parachute assisted splashdown in the Pacific Ocean off the coast of California on May 31 for an ocean retrieval.

For this initial test flight Dragon is loaded with over 460 kg (1100 pounds) of non-critical items such as food, water, clothing as well as research equipment and student science experiments.

The ISS crew expects to open the hatch and enter the Dragon for the first time on Saturday, May 26.

SpaceX has invested about $1.2 Billion in development of the Falcon 9 and Dragon space vehicles and also received about $381 Million in funding from NASA under the Commercial Orbital Transportation Services (COTS) initiative to develop commercial cargo vehicles to resupply the station.

Dragon will partially replace the cargo carrying duties that were totally lost when NASA’s space shuttles were prematurely and forcibly retired by US politicians after the final shuttle mission in July 2011. No American vehicle has visited the ISS since the shuttle shutdown. The US is now fully dependent on the Russians to ferry astronauts to the ISS for at least the next 3 to 5 years or more and the gap continues to grow as NASA’s budget is slashed by visionless politicians.

SpaceX is under contract with NASA to conduct a dozen Falcon 9/Dragon resupply missions to carry about 44,000 pounds of cargo to the ISS at a cost of some $1.6 Billion over the next few years.

The first operational Dragon resupply mission to the ISS is expected later this year, perhaps as soon as late summer.

Dragon at 80 m from the Space Station on May 25, 2012. NASA TV
Dragon at the 250-meter hold position, just outside the “keep-out” sphere of the International Space Station on May 25. NASA TV
SpaceX Dragon Commercial Cargo Craft Approaches the International Space Station on May 24, 2012. Credit: NASA

A mission status briefing was held at 1 p.m. EDT to discuss the day’s activities and all the days momentous events were broadcast live on NASA TV.

The high stakes Dragon mission to the High Frontier has been a resounding success thus far and its importance to NASA’s future and the future of human spaceflight cannot be overstated.

Ken Kremer

Tally Ho Dragon!

The SpaceX Dragon capsule appears as a dot of light in this image from the International Space Station. Credit: NASA/SpaceX

Early today, SpaceX’s Dragon capsule successfully flew near the International Space Station and completed two big tests of its in-space capabilities, all critical tests for tomorrow’s big event: the first berthing of a commercial spacecraft to the ISS. As Dragon approached, astronaut Don Pettit spied the spacecraft first. “I think I can see it now,” he said, and Mission Control in Houston radioed back, “Copy that. Tally ho Dragon!”

With the successes today, NASA has given SpaceX a “go” for berthing activities on Friday, May 25.

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Dragon initially appeared as a spot of light against the blackness of space, and later the outline of the capsule and its solar arrays became visible. It came within 2.4 km from the ISS.

Dragon communicated with the ISS and demonstrated its relative GPS, and the astronauts on the ISS successfully communicated back with Dragon by turning on its outside strobe light. The vehicle demonstrated both a pulsed and a full abort, as well as free drift, floating freely in orbit as it will when grappled by the space station’s robotic arm. And its proximity operations sensors and SpaceX’s COTS UHF Communication Unit (CUCU) all worked well during tests today.

Finally, Dragon completed a final height adjustment burn at 12:09 UTC/7:09 a.m. CDT to depart the close vicinity of the Space Station, and then began a “racetrack” trajectory to re-approach the station for grapple and berthing attempts on Friday.

“It went very close to how we had trained for it,” said ISS Flight Director Holly Ridings at a press briefing following Dragon’s maneuvers. The only glitch was a computer monitor on the space station that froze and had to be re-booted.

“Right now our mission is looking just like our simulations,” said John Couluris from SpaceX, lead mission director for the COTS 2 flight. “Today was a big confidence boost. It’s exciting being an American and putting an American spacecraft into orbit.”

Friday’s berthing will be the big test, as Dragon will do a series of burns to bring it closer to the ISS. As Dragon flies around the ISS, there are several decision points where NASA and SpaceX will check the health of the spacecraft. Each point has a “go” sequence if all is going well. When Dragon is about 10 meters away from the Station, all conditions will be assessed in order to give the final “go” for berthing. Both vehicles will be put in free drift so that no thrusters fire, and Kuipers and Pettit will use the Space Station’s Canadarm2 to grab the Dragon and berth it to the complex. Once attached, the crew will have a week to unload the supplies and then put contents in that is scheduled to return to Earth.

Dragon is the only cargo ship designed to return to Earth with experiments and equipment; others ships such as the Russian Progress, the European ATV and the Japanese HTV all burn up in the atmosphere. The Russian Soyuz crew craft can bring home limited equipment.

The initial maneuvers will start at about 06:00 UTC on May 25 (1 am CDT), with capture now scheduled for 12:00 UTC/7 am CDT, and berthing scheduled for about 15:30 UTC/10:30 am CDT. “The timing may move back or forth depending on how much time we need to evaluate the spacecraft as it sits below station in that R-bar location,” said Ridings.

Dragon is the first US-made ship to come to the ISS since about a year ago when the last space shuttle flew.

Launch Images of the SpaceX Dragon’s First Flight to the Space Station

SpaceX's Falcon 9 rocket lifts off, sending the Dragon capsule on the first commercial cargo flight to the International Space Station. Credit: Alan Walters (awaltersphoto.com).

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The SpaceX Falcon9- Dragon, COTS C2+ Launch. Credit Melanie Lee

SpaceX's Falcon 9 rocket's 9 engines ignite during launch from SpaceX launch pad at Cape Canaveral Air Force Station, May 22, 2012. Credit: SpaceX

The crowd cheers as Falcon 9 lights up the sky. Credit: SpaceX
SpaceX Falcon 9 rocket clears the tower after liftoff at 3:44 a.m. from Space Launch Complex-40 at Cape Canaveral Air Force Station, Fla.,on the first commercial mission to the International Space Station. Credit: Ken Kremer
Liftoff! SpaceX's Falcon 9 launches from Cape Canaveral Air Force Station, May 22, 2012. Credit: SpaceX
View from the Dragon spacecraft as it orbits the Earth. This picture shows one of the two solar arrays that powers the Dragon spacecraft. Credit: SpaceX
View from the Dragon spacecraft as it orbits the earth. This shots shows the opening of the guidance, navigation and control door. Credit: SpaceX.
SpaceX's Dragon spacecraft sits atop a Falcon 9 rocket on the SpaceX launch pad at the Cape Canaveral Air Force Station, moments before liftoff, May 22, 2012. Credit: SpaceX
SpaceX's Falcon 9 on the launchpad. Credit: SpaceX.

SpaceX Dragon Spies Earth

The Earth from SpaceX Dragon cargo vehicle after May 22, 2012 balastoff. Credit: SpaceX

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All systems are functioning nominally aboard the Earth orbiting Dragon cargo carrier launched yesterday, May 22, atop the SpaceX Falcon 9 rocket from Cape Canaveral, Florida.

SpaceX has released the picture above of the Earth as seen by a thermal imager that Dragon will use in its upcoming approach to the International Space Station.

The Falcon 9/Dragon duo thundered to space at 3:44 a.m. on May 22 from Space Launch Complex-40 at Cape Canaveral Air Force Station on a historic mission to be the first private spacecraft to dock at the International Space Station (ISS).

Docking is expected on Friday morning May 25 after an intricate series of maneuvering tests are conducted to prove that the Dragon spacecraft can safely approach and dock at the ISS.

Dragon is loaded with about 1200 pounds of supplies on a test flight aimed at showing it can partially replace the cargo carrying duties of the now retired NASA space shuttles.

Watch NASA TV for live docking coverage

Read my launch article here

Ken Kremer

A Look Inside the Dragon Capsule, Now in Orbit

An automated image taken from inside SpaceX's Dragon capsule after launch. Credit: SpaceX

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SpaceX has released this automated image, a first look inside the Dragon spacecraft in orbit after the successful launch early this morning. What is all on board the Dragon? The payload includes over 300 kilograms of food, crew clothing and pantry items, a NanoRacks Module of student experiments, and a laptop computer. On board the second stage, and not on board Dragon as reported earlier, was a canister from the Celestis company that included the cremated remains of more than 300 people, including Mercury astronaut Gordon “Gordo” Cooper and the actor James Doohan, famous for playing Scotty in the “Star Trek,” series.

You can see a pdf of the entire payload here, which also includes what Dragon will be taking back home from the ISS. This capability, being able to bring experiments, used parts and other items back to Earth, can currently only be done by the Soyuz spacecraft, and so this added capability that Dragon provides is a big.

What is next for Dragon? Here’s what will be happening the next few days:

May 23: Dragon orbits Earth as it travels toward the International Space Station.

May 24: Dragon’s sensors and flight systems are subjected to a series of complicated tests to determine if the vehicle is ready to berth with the space station; these tests include maneuvers and systems checks in which the vehicle comes within 1.5 miles of the station.

May 25: NASA decides if Dragon is allowed to attempt berthing with the station. If so, Dragon approaches. It is captured by station’s robotic arm and attached to the station, a feat that requires extreme precision.

May 25 – 31: Astronauts open Dragon’s hatch, unload supplies and fill Dragon with return cargo.

May 31: After approximately two weeks, Dragon is detached from the station and returns to Earth, landing in the Pacific, hundreds of miles west of Southern California.

Today, the big events (besides launch) included the successful deploy of the solar arrays, ensuring the capsule would have power to do all the on-orbit maneuvers and berthing to the ISS.

The next big event was the opening of the Guidance, Navigation and Control (GNC) door on the spacecraft, which allows Dragon to navigate in space with its Light Detection and Ranging, or LIDAR, and a star tracker GPS system. During the press conference this morning, SpaceX CEO Elon Musk referred to this as important as “opening the payload doors, much like in the movie 2001.”

Spectacular SpaceX Launch Opens Historic New Era in Spaceflight

The SpaceX Falcon 9 rocket lifts off at 3:44 a.m. from Space Launch Complex-40 at Cape Canaveral Air Force Station, Fla., to begin a demonstration test flight to the International Space Station as the first private spacecraft to dock at the orbiting laboratory complex. Credit: Ken Kremer

[/caption]Following this morning’s (May 22) spectacular nighttime blastoff of the SpaceX Falcon 9 rocket, human exploration of the cosmos embarked on a radical new course that will never be the same again.

The long awaited liftoff of the SpaceX Falcon 9 rocket at 3:44 a.m. lit up the Florida Space Coast for miles around as it roared off Pad 40 at Cape Canaveral, Florida on a history making mission bound for the International Space Station (ISS).

In a split second the page was turned to open a new era in humankinds exploration and exploitation of space that promises adventures to come that will one day be viewed as building a bridge from the dawn of the space age and the first human steps on the moon to starships that will one day ply the shores of interstellar space.

The SpaceX Falcon 9 rocket topped by the Dragon cargo capsule thundered to space from Space Launch Complex-40 at Cape Canaveral Air Force Station at 3:44 am (May 22) and is now safely in orbit with solar arrays deployed and is chasing the ISS flying some 249 miles overhead.

“I congratulate SpaceX for just an absolutely amazing countdown, launch and orbit insertion today, said Bill Gerstenmaier, Associate Administrator for Human Exploration and Operations Mission Directorate at NASA headquarters in Washington. “I’ve had the pleasure of working down here at the Cape with a lot of fantastic teams that have put together a lot of quality rockets and launched a lot of amazing things. I tell you, the SpaceX team, there is none better than this team that has really done a phenomenal job today.”

The on time Falcon 9 blastoff came three days after the first launch attempt was aborted a T Minus 0 when a computer automatically shutdown the already firing engines as it detected a high chamber pressure in one of the nine first stage Merlin 1 C engines.

“Every bit of adrenaline in my body released at that moment,” said Elon Musk to reporters at the post launch media briefing about the moment the rocket lifted off the pad. Musk is the founder, CEO and chief designer of SpaceX. “People were really giving it their all. For us, it was like winning the Super Bowl.”

SpaceX Falcon 9 rocket clears the tower after liftoff at 3:44 a.m. from Space Launch Complex-40 at Cape Canaveral Air Force Station, Fla.,on the first commercial mission to the International Space Station. Credit: Ken Kremer/www.kenkremer.com

Dragon will be the first private spacecraft that will rendezvous and dock with the ISS. After conducting a complicated series of rendezvous tests and maneuvers, docking is expected on day 4 of the mission on Friday morning EDT, May 26.

“There’s still a thousand things that have to go right, but we are looking forward to this exciting mission,” said Alan Lindenmoyer, manager of NASA’s Commercial Crew and Cargo Program.

Dragon will fly within range of the robotic arm. NASA Astronaut Don Pettit will grapple it and berth the Dragon on the earth facing side of the Harmony module.

NASA TV will provide live docking coverage

Ken Kremer

SpaceX Successfully Launches Dragon Into Orbit

Screenshot from SpaceX webcast showing the Dragon capsule in orbit. (Thanks to Jason Major).

Do you believe in Dragons? In a spectacular night launch, SpaceX’s Falcon 9 rocket carrying the Dragon capsule is now heading for the first commercial rendezvous at the International Space Station. With an official launch time of 07:44:38 UTC/3:44:38 a.m. EDT, the Dragon capsule is now safely in orbit with its solar array wings deployed, and the mission begins for the COTS-2/3 cargo delivery demonstration mission.

“Falcon flew perfectly!! Dragon in orbit, comm locked and solar arrays active!! Feels like a giant weight just came off my back :),” Tweeted Elon Musk, SpaceX CEO.

“Today marks the beginning of a new era in exploration,” said NASA Administrator Charles Bolden, following the launch. “A private company has launched a spacecraft to the International Space Station that will attempt to dock there for the first time. And while there is a lot of work ahead to successfully complete this mission, we are certainly off to good start… This demonstrates the future of American space exploration, to have private industry provide for access to low Earth orbit while NASA goes off and does what it does best in exploring beyond in our solar system. It’s a great day for America, a great day for the world because there were people who thought that we were going away. We are not going away at all. The SpaceX/NASA team came through with flying colors.”

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“The entire team at SpaceX and at NASA should be commended for their success on this third test flight of the Falcon 9 rocket,” said former astronaut Michael Lopez-Alegria, who is now the President of the Commercial Spaceflight Federation. “The preparations and precautions taken by SpaceX and NASA in months past have contributed to their exemplary performance today. After seeing the smooth launch SpaceX just executed, it is easy to forget that this is indeed rocket science.”

The Falcon 9 appeared to fly flawlessly, and after the crucial moment of solar array deploy, there were hugs and cheers all around in SpaceX’s mission control room.

The rendezvous at the ISS will happen on May 25, with the Canadarm2 grapple occurring at 12:06 GMT (8:06 a.m. EDT) on the 25th.

NASA has updated their Satellite Sightings page to include when the Dragon will be visible in the night skies.

The White House issued a statement from John Holdren, Assistant to the President for Science and Technology: “Congratulations to the teams at SpaceX and NASA for this morning’s successful launch of the Falcon 9 rocket from Cape Canaveral Air Force Station in Florida. Every launch into space is a thrilling event, but this one is especially exciting because it represents the potential of a new era in American spaceflight. Partnering with U.S. companies such as SpaceX to provide cargo and eventually crew service to the International Space Station is a cornerstone of the President’s plan for maintaining America’s leadership in space. This expanded role for the private sector will free up more of NASA’s resources to do what NASA does best — tackle the most demanding technological challenges in space, including those of human space flight beyond low Earth orbit. I could not be more proud of our NASA and SpaceX scientists and engineers, and I look forward to following this and many more missions like it.”

We’ll have more details and images from Ken Kremer and our group of photographers, live from Kennedy Space Center.

Repaired SpaceX Rocket Set for 2nd Blastoff Try on May 22

SpaceX Falcon 9 rocket poised at Pad 40 on Cape Canaveral Air Force Station for 2nd liftoff attempt on Tuesday, May 22 at 3:44 a.m. after repairs to first stage engine which caused a launch abort on May 19 Credit: Ken Kremer

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SpaceX engineers have successfully replaced a faulty valve in a first stage engine that triggered a launch abort on May 19 and that now clears the way for a second launch attempt of the firms Falcon 9 rocket and Dragon spacecraft in the overnight hours early on Tuesday, May 22.

Litfoff of the Falcon 9/Dragon duo on the first private rocket bound for the International Space Station (ISS) is slated for 3:44 AM on May 22 on the historic test flight mision dubbed COTS 2.

“We are ready for blastoff on May 22,” SpaceX spokeswoman Kirstin Grantham told Universe Today during an interview at Space Launch Complex-40 at Cape Canaveral, Florida earlier today as the Falcon 9 rocket was standing erect at the pad under a brilliant blue sky.

“The work to replace a faulty nitrogen engine valve is complete and took just a few hours,” Grantham confirmed to me.

After a thorough inspection of the vehicle and analysis of the repair, the SpaceX team cleared the rocket for launch. The rocket remained vertical during the repair work.

SpaceX engineers at work fixing failed rocket engine valve at Pad 40
A team of SpaceX engineers diligently assessed the cause of the May 19 launch abort for the Falcon 9 rocket poised at Pad 40 on Cape Canaveral Air Force Station. Credit: Ken Kremer/www.kenkremer.com

The weather forecast has improved markedly to an 80% chance of favorable conditions at launch time because the chance of rain showers has decreased. The primary concern is for cumulus clouds.

The launch will be broadcast live on NASA TV and via SpaceX Webcast at http://spacex.com

As on May 19, the launch window is instantaneous meaning SpaceX has just a fraction of a second to get the vehicle off the ground and there is no chance to recycle to a later launch time on the same day.

“The next possibility to launch after May 22 is on May 25,” said Grantham in the event of a scrub on Tuesday. “We could not reserve May 23 due to a conflict with Air Force requirements.”

The two stage Falcon 9 rocket is 157 feet tall. The first stage generates a million pounds of thrust from nine Merlin 1 C engines configured in a 3 by 3 by 3 arrangement.

The May 19 launch was aborted in a split second by the flight computer just 0.5 seconds before liftoff when they detected a slightly high pressure in the combustion chamber of engine number 5 located at the center of the first stage core.

If the launch proceeds as planned, the Dragon will separate from the Falcon 9 second stage some nine minutes after liftoff. Over the next two days, Dragon will close in on the ISS and then perform a series of complicated and stringent rendezvous and abort tests that bring the vehicle to within 1.5 miles and prove it can safely dock at the ISS and pull away in an emergency to prevent any chance of crashing into the ISS.

If NASA is satisfied with the test results, Dragon will be grappled with the robotic arm by US Astronaut Don Pettit and berthed at a port on the ISS on May 25. Astronauts would open the hatch on May 26 and begin unloading the nearly 1200 pounds of cargo consisting of non-critical items such as food, water, clothing and science experiments.

Remote cameras set up to photograph the SpaceX Falcon 9 liftoff from Pad 40 on Cape Canaveral Air Force Station on May 22 at 3:44 a.m. after launch abort on May 19. Credit: Ken Kremer

This is the first third test flight of the Falcon 9 rocket and the first test flight of the Dragon in this vastly upgraded configuration with solar panels.

Only four entities have ever sent a spacecraft to dock at the ISS – the United States, Russia, Japan and the European Union.

If successful, SpaceX will open a new era in spaceflight by giving birth to the first fully commercial mission to the orbiting space station complex and unlock vast new possibilities for its utilization in science and exploration.

SpaceX is under contract with NASA to conduct twelve Falcon 9/Dragon resupply missions to carry about 44,000 pounds of cargo to the ISS for a cost of some $1.6 Billion over the next few years.

The purpose of Dragon is to carry supplies to the ISS and partially replace the cargo capabilities of NASA’s now retired space shuttle. Dragon is a commercial spacecraft designed and developed by SpaceX that will eventually blast astronauts to space.

Ken Kremer

SpaceX Engineers Race to Repair Engines for May 22 Launch

A team of SpaceX engineers diligently assess the cause of the May 19 launch abort for the Falcon 9 rocket poised at Pad 40 on Cape Canaveral Air Force Station. Repairs to a malfunctioning rocket engine are now underway. Credit: Ken Kremer

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Today’s (May 19) historic launch of the first ever privately developed rocket bound for the International Space Station (ISS) was very surprisingly aborted at the last second when an engine glitch forced a dramatic shutdown of the Falcon 9 rockets 1st stage firing already in progress and as the NASA launch commentator was in the middle of announcing liftoff.

SpaceX and NASA are now targeting liftoff of the mission dubbed COTS 2, for Tuesday, May 22 at 3:44 AM EDT from Space Launch Complex-40 on Cape Canaveral Air Force Station in Florida. There is another launch opportunity on May 23.

Later today, SpaceX engineers determined that a faulty valve caused the engine abort failure. They are now in a race against time to complete all the repair work and mandatory assurance testing required in order to be ready to achieve the new May 22 launch date.

The Falcon 9 rocket was designed and developed by SpaceX and the first stage is powered by nine Merlin 1 C engines. As the countdown clock ticked down to T-minus zero, all nine engines ignited. But engine #5 suddenly developed a “high chamber pressure” and computers instantaneously ordered a shutdown of thrust generation by all nine engines just 0.5 seconds from liftoff and the rocket therefore never left the pad, said SpaceX President Gwynne Shotwell at a briefing for reporters.

“We’ve had a cutoff,” announced NASA launch commentator George Diller. “Liftoff did not occur. We’ve had a launch abort. Standing by.”

After draining the explosive propellants, SpaceX engineers began inspecting the engines later today within hours of the aborted liftoff to determine the cause of the rocket engine malfunction.

“This is not a failure,” Shotwell told reporters at a post scrub media briefing. “We aborted with purpose. It would have been a failure if we lifted off with an engine trending in this direction.”

SpaceX may have caught a lucky break by being able to fix the rocket at the pad instead of a time consuming engine changout. Shotwell said that one possibility was to roll the Falcon 9 rocket back into the processing hangar and swap out the engine with a new one.

This evening SpaceX announced they had determined the cause of the engine failure.

“Today’s launch was aborted when the flight computer detected slightly high pressure in the engine 5 combustion chamber, said SpaceX spokeswoman Kirstin Grantham. “We have discovered root cause and repairs are underway.”

SpaceX Falcon 9 engines ignite and shutdown at T Minus 0.5 seconds during May 19, 2012 launch abort at Pad 40 at Cape Canaveral Air Force Station in Florida.
Credit: Ken Kremer/www.kenkremer.com

“During rigorous inspections of the engine, SpaceX engineers discovered a faulty check valve on the Merlin engine. We are now in the process of replacing the failed valve. Those repairs should be complete tonight. We will continue to review data on Sunday. If things look good, we will be ready to attempt to launch on Tuesday, May 22nd at 3:44 AM Eastern.”

The purpose of Dragon is to carry some 1200 pounds of supplies up to orbit and dock at the ISS and partially replace the capabilities of NASA’s now retired space shuttle.

SpaceX Falcon 9 launch abort on May 19, 2012 at Pad 40 at Cape Canaveral Air Force Station in Florida. Credit: Jeff Seibert

SpaceX is under contract with NASA to conduct twelve resupply missions to carry about 44,000 pounds of cargo to the ISS for a cost of some $1.6 Billion.

Ken Kremer