NASA is Working on Technology to 3D Print Circuits in Space

Image of a 3D-printed circuit on display during the Goddard Field Day event that launched on the Suborbital Technology Experiment Carrier-9 (SubTEC-9) technology test flight from NASA's Wallops Flight Facility in April 2023. (Credit: NASA/Karl B. Hille)

A collaboration of engineers from NASA and academia recently tested hybrid printed electronic circuits near the edge of space, also known as the Kármán line. The space-readiness test was demonstrated on the Suborbital Technology Experiment Carrier-9, or (SubTEC-9), sounding rocket mission, which was launched from NASA’s Wallops Flight Facility on April 25 and reached an altitude of approximately 174 kilometers (108 miles), which lasted only a few minutes before the rocket descended to the ground via parachute.

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Virgin Galactic’s Space Plane Rises Again for Final Flight Test

Virgin Galactic VSS Unity in flight
A camera mounted on VSS Unity shows the rocket plane in flight with a curving Earth in the background. (Credit: Virgin Galactic)

After a two-year hiatus, Virgin Galactic’s SpaceShipTwo VSS Unity resumed flying crew members beyond a 50-mile-high space milestone, marking the end of a years-long flight test program and setting the stage for the start of commercial service as soon as next month.

It was the first launch of the Unity rocket plane from its VMS Eve carrier airplane since July 2021, when company founder Richard Branson took a ride. Branson said he was “proud” to be watching from Spaceport America in New Mexico when Unity took flight.

During today’s suborbital flight test, known as Unity 25, the rocket plane sent two pilots and four other Virgin Galactic employees to a maximum height of 54.2 miles, at a top speed of Mach 2.94.

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Mother and Daughter Win Tickets for Suborbital Space Ride With Virgin Galactic

SpaceShipTwo in flight
Virgin Galactic's SpaceShipTwo VSS Unity plane soars high during a test flight in May. (Virgin Galactic Photo)

A wellness coach from Antigua and her daughter are getting tickets for a suborbital space trip, thanks to the latest in a line of out-of-this-world sweepstakes going back 20 years. And although not a single spaceflight sweepstakes winner has flown yet, there’s still significant value to such contests, financially and otherwise.

“Being able to give people of all ages and backgrounds equal access to space, and in turn, the opportunity to lead and inspire others back on Earth, is what Virgin Galactic has been building towards for the past two decades,” Virgin Galactic’s billionaire founder, Richard Branson, said in a Nov. 24 news release.

Branson himself broke the good news to Keisha Schahaff at her home on the Caribbean island of Antigua. Schahaff had entered a contest arranged in collaboration with the Omaze online sweepstakes platform and a nonprofit group called Space for Humanity this summer. She ended up winning the random drawing. Her grand prize? Two tickets for a ride on Virgin Galactic’s SpaceShipTwo Unity rocket plane, plus terrestrial travel expenses.

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Virgin Galactic Wins FAA’s OK to Fly Space Passengers: Which Billionaire Will Go First?

SpaceShipTwo in flight
Virgin Galactic's SpaceShipTwo VSS Unity plane soars high during a test flight in May. (Virgin Galactic Photo)

Virgin Galactic says it’s received the Federal Aviation Administration’s go-ahead to fly customers on its SpaceShipTwo rocket plane, marking a significant step in a commercial rollout that could also feature dueling space billionaires.

The FAA’s clearance came in the form of an update to Virgin Galactic’s five-year-old commercial space transportation operator license, the company said in a news release. The upgrade was based on an analysis of the results from Virgin Galactic’s most recent suborbital test flight, conducted in May at Spaceport America in New Mexico.

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Blue Origin Auction Ends With a Closing Bid of $28 million

Credit: Blue Origin

On July 20th,, Blue Origin will conduct the first crewed launch of their New Shepard rocket, the reusable launch vehicle that will send small payloads and customers to space. In addition to Jeff Bezos and his brother Mark, the company announced that one of the seats was being left open for auction. On Saturday, June 12th, the company announced that the auction had closed with a winning bid of $28 million USD.

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Chinese Company Claims to be Working on a Starship-Like Rocket

Credit: Eric Berger/Youtube

Last weekend (April 24th), China celebrated its sixth “National Space Day” (aka. Aerospace Industry Achievement Exhibition) in Nanjing, an event that highlights advances China has made in space. Similar to Space Day that is held each year on the first Thursday in May (this year, it will be held on May 7th), the goal is to foster interest in space exploration and the STEMS so as to inspire the next generation of astronauts and aerospace engineers.

This year, the festivities focused on the Chang’e-5 mission (which showcased some of the lunar samples it brought back), and the name of China’s first Mars rover (Zhurong) – which will be landing on the Red Planet later this month. But another interesting snippet was a video presented by one of China’s main rocket manufacturers that showed demonstrated that they are working on a rocket similar to the Starship.

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SpaceShipTwo Fires Rocket Engines for First Ever Supersonic Test Flight- Photos & Video

SpaceShipTwo fires her rocket motor in flight for 1st time on April 29, 2013. Credit: MarsScientific.com

SpaceShipTwo fires her rocket motor in flight for 1st time on April 29, 2013. Credit: MarsScientific.com
Updated with more Photos & Video[/caption]

In a momentous and long awaited day in spaceflight, Virgin Galactic’s SpaceShipTwo (SS2) commercial spaceliner named “Enterprise” lit up her hybrid rocket engines in flight and reached supersonic speeds for the first time in history, today, Monday, April 29, 2013 – in the skies over the Mojave Desert in California.

“What a feeling to be on the ground with all the team in Mojave to witness Virgin Galactic go faster than the speed of sound,” wrote Virgin Galacic founder and owner, billionaire Sir Richard Branson, a short while ago.

Branson wants to bring the incomparable joys of human spaceflight– including weightlessness and spectacular views of the Earth’s curvature- to the masses. Thus making science fiction fantasies of the future like “2001: A Space Odyssey” and “Star Trek” a reality – TODAY!

“This is a momentous day and the single most important flight test to date for our Virgin Galactic program,” said Branson from the Mojave Air and Space Port. “What a feeling to be on the ground with all the team in Mojave to witness Virgin Galactic go faster than the speed of sound.”

ShaceShipTwo from Virgin Galactic fires its rocket engines for the first time in history on April 29, 2013 to achieve supersonic speed. Credit: Virgin Galactic
ShaceShipTwo from Virgin Galactic fires its rocket engines for the first time in history on April 29, 2013 to achieve supersonic speed. Credit: Virgin Galactic

The SpaceShipTwo test of Virgin Spaceship Enterprise was conducted by builder Scaled Composites, led by famed aerospace engineer Burt Rutan, and Virgin Galactic.

With Scaled Composites test pilots Mark Stucky and Mike Alsbury at the helm, the engine burn lasted about 16 seconds, exactly as planned and achieved a speed of Mach 1.2 – breaking the sound barrier!

Watch this video of today’s SS2 rocket test flight:

The test flight began at about 7:02 a.m. local California time as SpaceShipTwo took off from Mojave strapped to the belly of the WhiteKnightTwo (WK2) mothership.

SS2 was released from the mothership at an altitude of 47,000 feet (14 km) some 45 minutes into the flight.

“The pilots triggered ignition of the rocket motor, causing the main oxidizer valve to open and igniters to fire within the fuel case. At this point, SS2 was propelled forward and upward to a maximum altitude of 55,000 feet [17 km],” said Virgin Galactic in a statement.

SS2 is powered by RocketMotorTwo, developed by Sierra Nevada Corporation – which is also constructing the manned DreamChaser mini shuttle ‘space taxi’ under contract to NASA and aiming to restart launches of American astronauts from American soil to low Earth orbit and the ISS.

Boom camera shot of SpaceShipTwo breaking the sound barrier.  Credit: Virgin Galactic
Boom camera shot of SpaceShipTwo breaking the sound barrier. Credit: Virgin Galactic

“The first powered flight of Virgin Spaceship Enterprise was without any doubt, our single most important flight test to date,” said Branson, who watched the flight from the grounds of Mojave.

The entire fight lasted about an hour with SS2 gliding back for a safe landing at the Mojave Air and Space Port to conclude the history making flight.

Until today’s engine firing, the SS2/WK2 aerial test flight program had been limited to captive carry and landing drop tests.

Branson’s near term goal is for SpaceShipTwo to fly to space – commonly defined as 62 miles (100 km) altitude – for the first time before year’s end, validate the vehicle with a rigorous test flight program of gradually expanding the flight envelope to insure full operability and safety and then carry the first revenue paying passengers to space thereafter from Spaceport America in New Mexico.

“For the first time, we were able to prove the key components of the system, fully integrated and in flight. Today’s supersonic success opens the way for a rapid expansion of the spaceship’s powered flight envelope, with a very realistic goal of full space flight by the year’s end. We saw history in the making today and I couldn’t be more proud of everyone involved.”

Rumors that this rocket firing test flight was imminent had reached a fever pitch over the past few days, stoked by broad hints in open messages from Branson himself. So, a large group of Virgin employees and space enthusiasts were present today to witness the momentous event (see photos).

Sir Richard Branson hugs designer Burt Rutan as they are surrounded by employee's of Virgin Galactic, The SpaceShip Company and Scaled Composites watch as Virgin Galactic's SpaceShip2 streaks across the sky under rocket power, its first ever since the program began in 2005. Burt's wife Tonya Rutan is at right taking their photo. The spacecraft was dropped from its "mothership", WhiteKnight2 over the Mojave, CA area, April 29, 2013 at high altitude before firing its hybrid power motor. Virgin Galactic hopes to become the first commercial space venture to bring multiple passengers into space on a regular basis.
Sir Richard Branson hugs designer Burt Rutan as they are surrounded by employee’s of Virgin Galactic, The SpaceShip Company and Scaled Composites watch as Virgin Galactic’s SpaceShip2 streaks across the sky under rocket power, its first ever since the program began in 2005. Burt’s wife Tonya Rutan is at right taking their photo. The spacecraft was dropped from its “mothership”, WhiteKnight2 over the Mojave, CA area, April 29, 2013 at high altitude before firing its hybrid power motor. Virgin Galactic hopes to become the first commercial space venture to bring multiple passengers into space on a regular basis.

In the not too distant future, the purpose of SS2 is for everyday folks – not just highly trained astronauts – to experience spaceflight and out of this world views of the Earth below and the heavens above.

Eventually, human spaceflight could be as commonplace as flying aboard a commercial jetliner is today.

SpaceShipTwo can carry 8 people total; including a crew of two pilots and six passengers on suborbital missions to space.

Although SS2 cannot go into Earth orbit, Branson hopes that future varients will achieve orbit.

Branson himself will fly aboard the first commercial SS2 flight. Over 500 people have already plucked down over $200,000 to reserve the unprecedented choice seats.

“Like our hundreds of customers from around the world, my children and I cannot wait to get on board this fantastic vehicle for our own trip to space and am delighted that today’s milestone brings that day much closer,” said Branson.

The Commercial Spaceflight Federation quickly lauded the Virgin Galactic team and issued this statement:

“The Commercial Spaceflight Federation congratulates the team at Virgin Galactic and Scaled Composites for the first powered test flight of SpaceShipTwo today,” said CSF President Michael Lopez-Alegria.

“This incredible achievement is the direct result of the hard work and dedication by these two companies, as well as by RocketMotorTwo developer Sierra Nevada Corporation. Because of their efforts, we are one step closer to achieving safe, routine, and cost-effective access to space that will create abundant opportunities for space-based research and that will inspire the next generation of engineers and scientists. I applaud the team at Virgin Galactic and Scaled Composites for their accomplishment, and the team at Mojave Air & Space Port for their efforts in creating a professional and safe testing environment.”

In this era of stingy federal funding and slashes to NASA’s budget, commercial spaceflight will play a major and increasing role in bringing down the high costs of access to space as well as enabling an expanding science exploration program and private commercial space exploitation programs to open up the High Frontier.

Other private companies like SpaceX and Orbital Sciences are already leading the charge with regards to the commercial space exploration race with their Falcon 9 and Antares commercial rockets – now launching crucial cargo for NASA to the International Space Station (ISS) since the retirement of the Space Shuttle orbiters in 2011.

Ken Kremer