Cause of Progress Crash May Have Been Determined

Progress M-12M cargo vehicle launches on August 24, 2011. The rocket eventually failed and the rocket and ship crashed. Credit: NASA TV.

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The Russian news agency Itar-Tass is reporting that the cause of the August 24 failure and crash of the Progress re-supply ship that was supposed to bring supplies to the International Space Station may have already been determined. “Members of the emergency commission have determined the cause of the failure of the Soyuz carrier rocket’s third stage engine,” Roscosmos spokesman Alexei Kuznetsov was quoted. “It is a malfunction in the engine’s gas generator.”

If the cause has indeed been found and if the anomaly can be resolved to the satisfaction of both Roscosmos and NASA, it might prevent a worst-case scenario of having to de-crew the International Space Station by mid-November, which NASA Space Station Program Manager Mike Suffredini said was a potential outcome.

The Soyuz launch sequence, showing the time of the anomaly. Credit: ESA

The emergency commission to study the problem was only formed on August 26, and that a cause has already been found comes as a bit of a surprise. The commission is lead by Anatoly Koroteev, head of the Russian Keldysh science research institute on rockets.

“He is a man with quite a bit of experience in this field for our Russian colleagues, and indeed the world,” Suffredini said during a press briefing on Monday morning. But Suffredini also said that it would likely take the commission awhile to sort out the cause and its implications to future flights.

“The team is just getting going,” Suffredini commented. “They are trying to work quickly to resolve the anomaly but they don’t want to leave any stone unturned.”

What actions will be taken to resolve the problem now that a cause may be established are not yet known. Suffredini said that two Soyuz-family unmanned rockets are scheduled to launch soon, which may provide a chance to test any fixes on unmanned launches before attempting a manned launch. A commercial Soyuz to launch a mobile communications satellites is scheduled on Oct. 8, and the Russians may launch the Progress resupply ship that is currently scheduled for October 26 a few weeks earlier in order to have another unmanned launch to study the problem.

The Progress cargo ships launch on a Soyuz-U rocket, while the Soyuz crew capsules, the Soyuz TMA launches on a Soyuz-FG. The third stages of the two rockets are virtually identical. The Soyuz-U rocket has had 745 successful launches and just 21 failures over nearly four decades. The Soyuz-FG has had 25 launches, all successful.

International Space Station Could be De-Crewed by November

A view of the International Space Station as seen by the last departing space shuttle crew, STS-135. Credit: NASA

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For personal reasons I had to miss the NASA press conference this morning which gave an update on International Space Station operations following the failure and crash of a Progress resupply vehicle last week. When I returned home and saw the headlines about the briefing from other news sites, I thought, “Wow, everyone is really overreacting about how this might affect the space station.” But then I watched a replay of the briefing and realized no news site was being overly melodramatic. NASA’s Space Station Manager Mike Suffredini laid out a fairly bleak picture of how quickly the ISS will have to be de-manned if the anomaly with the Soyuz-family of rockets isn’t figured out soon. The problem is not logistics or supplies; it all hinges on the Soyuz capsules themselves and their limited lifespan. If the anomaly is not figured out soon and the Soyuz rockets aren’t flying by mid-November, the space station will have to be de-crewed and be operated unmanned, remotely from the ground.

UPDATE: Please read our update on the situation, where the Russian space agency says they may have found the cause of the anomaly.

“If we don’t have the Soyuz flying by mid-November, then we would have to de-man the ISS at that time,” Suffredini said. “We are focusing on keeping the crew safe. The next focus is trying to keep the ISS manned. If it takes us awhile to resolve the anomaly and we have to de-man the ISS, we certainly have a safe way to do that. But we will try to avoid that if we can because we would like to continue operations. “

Suffredini said the focus of the entire program and in particular the focus of the Russian space agency is to determine the cause of the anomaly and to resolve it and then get back to flying safely.

This first post-shuttle era launch of a Progress cargo ship abruptly ended at about six minutes into the flight on August 24 when an engine anomaly prompted a computer to shutdown an engine, just before the third stage of the Soyuz rocket ignited. The rocket and ship crashed to Earth in eastern Russia, in a heavily wooded, mountainous, sparsely populated area in the Choisk region of the Republic of Altai.

“They believe it broke apart and they would like to find it, but as of this morning they had not located anything yet,” Suffredini.

The loss of supplies on board the Progress cargo ship is trivial, and not an issue at all. The space station is well-supplied into next summer, thanks to the additional space shuttle flight, STS-135 which brought up a filled-to-the-brim cargo container. The issue is the 200-day lifespan of a Soyuz capsule on orbit, particularly the perioxide thruster system which is not certified to last past 200 days.

Life aboard the ISS: Ron Garan trims astronaut Mike Fossum's hair in the Tranquility node of the International Space Station. Credit: NASA

Expedition 28 commander Andrey Borisenko, Alexander Samokutyaev and Ron Garan were scheduled to return to Earth on September 8, with another crew of Expedition 29 (Anton Shkaplerov, Anatoly Ivanishin and Dan Burbank) heading to the ISS on the Soyuz TMA-22 spacecraft on September 22 to return the crew back to a compliment of six.

Suffredini said they now plan to keep the three Exp. 28 crewmembers on board until mid-September or perhaps another week or so, but they can’t really go beyond that. The opportunities for landing during the daylight (required for safety reasons) in Kazakhstan end around September 19 and do not become available again until around October 26. But by that time, however, the crew’s Soyuz TMA-21 spacecraft will have been in orbit about 10 days beyond its certified 200-day limit.

“In general, we will probably end up bringing the crew home in the middle of September, to not endanger the crew getting home safely,” Suffredini said. He added later that they have talked about the possibility of recertifying the Soyuz to study whether it could last longer, but that would require a lot of work.

“The general theory is when you’ve already been handed one significant challenge you shouldn’t try to do another,” he said.

Originally the schedule called for another unmanned Progress launching on October 26, and then the remainder of Exp. 28 ( Fossum, Volkov and Furukawa) to return to Earth on November 16, with their replacements (Oleg Kononenko, Don Pettit and Andre Kuipers) coming to the station on Soyuz TMA-03M on Nov. 30.

The first of those threesomes can’t stay on orbit much longer than November 16, again because of daylight issues at landing and it’s not until the end of December when the daylight landing times align, which again, pushes the limit on the Soyuz lifespan.

So if the anomaly isn’t figured out by mid- November, the station will become unmanned. Suffredini said having an unmanned ISS isn’t really a problem logistically: They would configure the station that all systems were running redundantly, such as cooling and heating, and they would isolate each module by closing all hatches.

“Assuming no significant anamolies, which would be two system failures in a redundant system, we can operate indefinitely,” Suffredini said. He added that, of course, they prefer not to operate without crew for an extended time, mostly because of the loss of science opportunities. But they can do things like avoidance maneuvers or reboosts remotely from the ground.

In the meantime, a group of Russian rocket engineers are studying the problem, and we can assume NASA is giving whatever assistance they can. Two Soyuz-family of unmanned rockets are scheduled to launch, which may be a good thing: a commercial Soyuz to launch mobile communications satellites is scheduled on Oct. 8, and the Russians may launch the October 26 Progress resupply ship earlier in order to have another unmanned launch to study the problem.

When asked about the bad PR this situation must be presenting for NASA, especially in this time of tight budgets and the perceived lack of a mission for NASA, Suffredini paused before answering.

“Right now we are focusing on flying the space station safely,” he said. “I haven’t worried about the PR associated with it. For us, given this, what we see is an anomaly of a vehicle that maybe — if you think about it – was sort of a gift, to tell us about a potential problem without putting humans on a similar vehicle. This is a great opportunity to learn about an anomaly and resolve it without putting a crew at risk. Flying safely is much more important than anything else I can think about right at this instant.”

“I’m sure we’ll have the opportunity to discuss any political implications,” Suffredini continued, “if we spend a lot of time on the ground, but we’ll have to deal with them because we’re going to do what is right for the crew and the space station. It is a very big investment for our government and our job is to be good stewards to protect that investment. My goal is to get flying safely and get on with research and protect the crew and that investment along the way.”

Stay tuned.

Managers Still Assessing How Progress Crash Will Affect ISS Operations

A previous Progress approach to the Space Station over Earth (NASA)

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Today’s loss of a Russian Progress re-supply ship to the International Space Station will likely have implications to the ISS and crew, said NASA’s Mike Suffredini, who is the space station program manager. But, just how the entire program will be affected is yet to be determined. “We are in a good position, and can go several months without a re-supply vehicle if necessary, due to the supplies delivered by the last shuttle flight,” said Suffredini.

This first post-shuttle era launch of a Progress cargo abruptly ended at about six minutes into the flight when an engine anomaly prompted an engine shutdown, just before the third stage of the Soyuz rocket ignited. The rocket and ship crashed to Earth in eastern Russia, in a sparsely populated area in the Choisk region of the Republic of Altai. No injuries have been reported so far.

“Our Russian colleagues have immediately begun the process of assessing implications of the program and ISS crew, and to assess the data that’s available to try to determine root cause,” Suffredini said at a press briefing shortly after the malfunction. He added everyone is now trying hard “to give our Russian colleagues time to gather data and sort it out and find important details.”

Suffredini said they normally have 30 days of contingency supplies on board, and with the latest (and final) shuttle resupply, they have at least 40-50 extra days of supplies for the current crew. “We’re in a good position logistically to withstand this loss of supplies,” Suffredini said. “And in fact, I would tell you we can go several months without a resupply vehicle if that becomes necessary.”

Since the Russian Soyuz crew module also flies on a Soyuz rocket, albeit a different version, the implications for crew rotation are not yet known, and Russian teams are gathering data to sort out the cause of the malfunction to the normally reliable spacecraft.

Suffredini said the current crew can stay on board extra time if necessary; if a delay for next Soyuz crew goes longer than anticipated, they will bring part of crew home and operate the ISS with crew of three.

Another Progress cargo ship is scheduled to fly in October; Suffredini said if the problem is figured out rather soon, it could probably fly earlier to make up for the loss of this current ship. Additionally, a European ATV supply ship is scheduled to launch in March 2012 and a Japanese HTV cargo ship will likely launch in May 2012.

“There are things we can do to extend our current supplies, but we have no concerns in that area even if nothing flies before ATV in March 2012,” Suffredini said.

The Progress was carrying 2.9 tons of supplies, mainly fuel for a planned station re-boost, water, hygiene supplies, food and other various supplies. Suffredini said no science experiments were on board the Progress, and that there should be enough fuel on board the ISS to do a re-boost, as well as any space debris avoidance maneuvers that might become necessary.

The biggest problem might be a shortage of what Suffredini called “potty supplies,” extra parts and equipment for the bathroom on the station. The specialized toilet includes hardware designed to recycle urine into drinking water.

Currently, Expedition 29 is scheduled to launch for the ISS on Sept. 22, 2011 with a crew of Anton Shkaplerov, Anatoly Ivanishin and Dan Burbank, launching aboard the Soyuz TMA-22 spacecraft. But that launch schedule will be assessed in light of today’s launch failure.

This was the second launch failure in a row — and within a week — for the Russian space program. The Breeze-M upper stage of a Proton rocket malfunctioned last Thursday, putting a communications satellite in the wrong orbit.