DARPA Moving Ahead with Building Zombie Frankensatellites

Caption: Phoenix satellite concept. Credit: DARPA

“Alien” meets “Bride of Frankenstein” and “Night of the Living Dead?” Straight from a possible sci-fi/horror movie mashup, the Defense Advanced Research Projects Agency (DARPA) wants to harvest components from dead, non-working “zombie” satellites to build new ones in space, all done remotely via a grasping, mechanical arm.

The agency would like to have the first keystone mission of what is called the Phoenix Program up and running by 2015, and they recently announced that several companies and NASA’s Jet Propulsion Lab have won a share of a $36 million contract award to help develop the technology to assemble new satellites from old, dead ones.

This project would harvest larger working parts, such as antennas and solar arrays from satellites that have otherwise have failed and are still in geosynchronous orbit, 35,000 kilometers (22,000 miles) above Earth. DARPA envisions robotically removing and re-using these parts from decommissioned satellites by developing a new class of very small ‘satlets,’ similar to nano satellites, which could “ride along” other commercial satellite launches, greatly reducing launch costs, DARPA says.

The satlets would attach themselves to the antenna or solar array of a non-functional satellite, remove the part and move it to a different orbit where a satellite servicing spacecraft is waiting to robotically operate on and build a new satellite while in orbit. The servicing satellite would be equipped with grasping mechanical arms for removing the satlets and components. These unique space tools are what needs to be developed for the program.

The robotic arms/grappling tools will be controlled remotely from Earth. The pieces will then be reconfigured into a new free-flying space system and operated independently to demonstrate the concept of space re-use.

DARPA is interested in building communication satellites to provide 24-hour communication capabilities for the military.

“Today, when a communication satellite fails, it usually means the expensive prospect of having to launch a brand new replacement communication satellite,” DARPA’s Phoenix Program webpage says. “The goal of the Phoenix program is to develop and demonstrate technologies to cooperatively harvest and re-use valuable components from retired, nonworking satellites in GEO and demonstrate the ability to create new space systems at greatly reduced cost.”

Among the companies that have a share in creating the components needed to make Phoenix a reality are Altius Space Machines, Space Systems/Loral; Intelsat; MacDonald, Dettwiler and Associates; Honeybee Robotics; and JPL.

Some of the technology DARPA expects to be built for the Phoenix program include:

Radiation tolerant micro-electronics and memory storage
Industrial robotics end effectors and tool changeout mechanisms and techniques
Computer-assisted medical robotics micro-surgical tele-presence, tools and imaging
Remote imaging/vision technologies

Watch DARPA’s video on the Phoenix Program:

For more information, see the DARPA Phoenix webpage.

Bringing Satellites Out Of Retirement – The DARPA Phoenix Program

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It’s the dead zone. Approximately 22,000 miles above the Earth, $300 million worth of retired satellites are simply taking up space in geosynchronous orbit. Like anything a bit elderly, they might have problems, but they’re far from useless. There are a hundred willing volunteers waiting to be retrofitted, and all they need is the wave of a magic wand to come back to life. The DARPA Phoenix program might just be the answer.

Communication satellites in geosynchronous orbit (GEO) enable vital interchanges between warfighters. When one fails, it means an expensive replacement. But what remains isn’t a burned-out shell – it’s still a viable piece of equipment which often contains still usable antennae, solar arrays and other components. The only problem is that we haven’t figured out a way to recycle them. Now DARPA’s Phoenix program is offering an answer by developing the technology necessary to “harvest” these non-working satellites and their working parts. “If this program is successful, space debris becomes space resource,” said DARPA Director, Regina E. Dugan.

However, as easy as the idea might sound, it’s going to take a lot of cooperation from a variety of applied sciences. For example, incorporating the robotics which allows a doctor to perform telesurgery from a remote location to the advanced remote imaging systems used for offshore drilling which views the ocean floor thousands of feet underwater. If this technology could be re-engineered to work at zero gravity, high-vacuum and under an intense radiation environment, it’s entirely possible to re-purpose retired GEO satellites.

“Satellites in GEO are not designed to be disassembled or repaired, so it’s not a matter of simply removing some nuts and bolts,” said David Barnhart, DARPA program manager. “This requires new remote imaging and robotics technology and special tools to grip, cut, and modify complex systems, since existing joints are usually molded or welded. Another challenge is developing new remote operating procedures to hold two parts together so a third robotic ‘hand’ can join them with a third part, such as a fastener, all in zero gravity. For a person operating such robotics, the complexity is similar to trying to assemble via remote control multiple Legos at the same time while looking through a telescope.”

Now enter DARPA’s System F6 – the master satellite. It will host affordable, smaller scale electronics and structural models that provide on-board control. These smaller units will be able to communicate with each other and the master satellite – working together to harness the potential of the retired satellite’s assets. Right now, the Phoenix program is looking for the automation technology for creating a new breed of “satlets,” or nanosatellites. These can be sent into space much more economically through existing commercial satellite launches and then robotically attached to the elderly satellites to create new systems.

Artist Concept of System F6 - Credit: DARPA

System F6 (Future, Fast, Flexible, Fractionated, Free-Flying Spacecraft United by Information Exchange) will be fascinating in itself… a hive of wirelessly-interconnected modules capable of communicating with each other – sharing resources among themselves and utilizing resources found elsewhere within the cluster. “The program is predicated on the development of open interface standards—from the physical wireless link layer through the network protocol stack, including the real-time resource sharing middleware and cluster flight logic—to enable the emergence of a space “global commons” which would enhance the mutual security posture of all participants through interdependence.” says the DARPA team. “A key program goal is the industry-wide promulgation of these open interface standards for the sustainment and development of future fractionated systems.”

Right now the Phoenix program is looking for high tech expertise needed to develop a payload orbital delivery system. The PODS units will be needed to safely house the satlets during launch. The next step is an independent servicing station which will be placed in GEO and connected to PODS. The service module will be home to equipment such as mechanical arms and remote vision systems… the virtual “operating” center to make the DARPA Phoenix program a success.

Original News Source: DARPA News Release.
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