Here’s How SpaceX is Planning to Recover Rocket Fairings: a Boat With a Net Called Mr. Steven

"Mr. Steven", SpaceX's platform for retrieving fairings, is taking to sea. Credit: Pauline Acalin/Teslarati

When visionary entrepreneur Elon Musk founded SpaceX in 2002, he did so with the intention of rekindling human space exploration and sending humans to Mars. Intrinsic to this vision was the reduction of costs associated with individual launches, which has so far been focused on the development of reusable first-stage rockets. However, the company recently announced that they are looking to make their rocket’s payload fairings reusable as well.

The payload fairing is basically the disposable shell at the top of the rocket that protects the cargo during launch. Once the rocket reaches orbit, the fairings falls away to release the payload to space and are lost. But if they could be retrieved, it would reduce launch cost by additional millions. Known as “Mr. Steven”, this new retrieval system consists of a platform ship, extended arms, and a net strung between them.

Mr. Steven is not unlike SpaceX’s Autonomous Spaceport Drone Ships (ASDS), which are used to retrieve first stage rocket boosters at sea. SpaceX has two operational drone ships, including Just Read the Instructions – which is stationed in the Pacific to retrieve launches from Vandenberg – and Of Course I Still Love You, which is stationed in the Atlantic to retrieve launches from Canaveral.

The first ten IridiumNEXT satellites are stacked and encapsulated in the Falcon 9 fairing for launch from Vandenberg Air Force Base, Ca., in early 2017. Credit: Iridium

Recently, Teslarati’s Pauline Acalin captured some photographs of Mr. Steven while it was docked on the California coast near Vandenberg Air Force Base, where it preparing to head out to sea in support of the latest Falcon 9 launch. Known as the PAZ Mission, this launch will place a series of Spanish imaging satellites in orbit, as well as test satellites that will be part of SpaceX’s plan to provide broadband internet service.

Originally scheduled for Wednesday, February 21st, the launch was scrubbed due to strong upper level winds. It is currently scheduled to take place at 6:17 a.m. PST (14:17 UTC) on Thursday, February 22nd, from Space Launch Complex 4 East (SLC-4E) at the Vandenburg Air Force Base. After the cargo is deployed to orbit, the fairings will fall back slowly to Earth thanks to a set of geotagged parachutes.

These chutes will guide the fairings down to the Pacific Ocean, where Mr. Steven will sail to meet them. The fairings, if all goes as planned, will touch down gently into the net and be recovered for later use. In March of 2017, SpaceX successfully recovered a fairing for the first time, which allowed them to recoup an estimated $6 million dollars from that launch.

At present, SpaceX indicates that the cost of an individual Falcon 9 launch is an estimated $62 million. If the payload fairings can be recovered regularly, that means that the company stands to recoup an additional 10% of every individual Falcon 9 launch.

This news comes on the heels of SpaceX having successfully launched their Falcon Heavy rocket, which carried a Tesla Roadster with “Spaceman” into orbit. The launch was made all the more impressive due to the fact that two of the three rocket boosters used were successfully recovered. The core booster unfortunately crashed while attempted to land on one of the ASDS at sea.

At this rate, SpaceX may even start trying to recover their rocket’s second stages in the not-too-distant future. If indeed all components of a rocket are reusable, the only costs associated with individual launches will be the one-time manufacturing cost of the rocket, the cost of fuel, plus any additional maintenance post-launch.

For fans of space exploration and commercial aerospace, this is certainly exciting news! With every cost-cutting measure, the possibilities for scientific research and crewed missions increase exponentially. Imagine a future where it costs roughly the same to deploy space habitats to orbit as it does to deploy commercial satellites, and sending space-based solar arrays to orbit (and maybe even building a space elevator) is financially feasible!

It might sound a bit fantastic, but when the costs are no longer prohibitive, a lot of things become possible.

Further Reading: Teslatari, TechCrunch

SpaceX Accomplishes Double Headed American Space Spectacular – 2 Launches and 2 Landings in 2 Days from 2 Coasts: Gallery

Liftoff of SpaceX Falcon 9 on June 25 at 1:25 p.m. PDT (4:25 p.m. EDT) carrying ten Iridium Next mobile voice and data relay communications satellites to low Earth orbit on the Iridium-2 mission from Vandenberg Air Force Base in California. Credit: SpaceX
Liftoff of SpaceX Falcon 9 on June 25 at 1:25 p.m. PDT (4:25 p.m. EDT) carrying ten Iridium Next mobile voice and data relay communications satellites to low Earth orbit on the Iridium-2 mission from Vandenberg Air Force Base in California. Credit: SpaceX

KENNEDY SPACE CENTER, FL – With Sunday’s successful Falcon 9 blastoff for Iridium Communications joining rocketry’s history books, Elon Musk’s SpaceX accomplished a double headed American space spectacular this weekend with 2 launches and 2 booster landings in 2 days from 2 coasts for 2 commercial customers – in a remarkably rapid turnaround feat that set a new record for minimum time between launches for SpaceX.

On Sunday, June 25 at 1:25 p.m. PDT (4:25 p.m. EDT; 2025 UTC) a SpaceX Falcon 9 rocket successfully launched a second set of ten Iridium Next mobile voice and data relay communications satellites to low Earth orbit on the Iridium-2 mission from SLC-4E on Vandenberg Air Force Base in California.

“All sats healthy and talking,” tweeted Matt Desch, Iridium Communications CEO, soon after launch and confirmation that all 10 Iridium NEXT satellites were successfully deployed from their second stage satellite dispensers. Iridium is a global leader in mobile voice and data satellite communications.

“It was a great day!”

The US West Coast Falcon 9 liftoff of the Iridium-2 mission from California on Sunday, June 25 took place barely 48 hours after the US East Coast Falcon 9 liftoff of the BulgariaSat-1 mission from Florida on Friday, June 23.

Without a doubt, Musk’s dream of rocket reusability as a here and now means to slash the high costs of launching to space and thereby broaden access to space for more players is rapidly taking shape.

Following separation of the first and second stages, the Falcon 9’s 15 story tall first stage successfully landed on the “Just Read the Instructions” droneship ocean going platform stationed several hundred miles out in the Pacific Ocean off the coast of California, despite challenging weather conditions.

Indeed the droneships position was changed in the final minutes before launch due to the poor weather.

“Droneship repositioned due to extreme weather. Will be tight,” tweeted Musk minutes before liftoff.

The 156 foot tall booster touched down about 8 and ½ minutes after liftoff from Vandenberg AFB.

Liftoff of SpaceX Falcon 9 on June 25 at 1:25 p.m. PDT (4:25 p.m. EDT) carrying ten Iridium Next mobile voice and data relay communications satellites to low Earth orbit on the Iridium-2 mission from Vandenberg Air Force Base in California. Credit: SpaceX

The launch, landing and deployment of the 10 Iridium Next satellites was all broadcast live on a SpaceX webcast.

The perfectly executed Iridium-2 and BulgariaSat-1 launch and landing duo clearly demonstrates the daunting capability of SpaceX’s privately owned and operated engineering team to pull off such a remarkable feat in nimble fashion.

Blastoff of 2nd flight-proven SpaceX Falcon 9 with 1st geostationary communications for Bulgaria at 3:10 p.m. EDT on June 23, 2017, carrying BulgariaSat-1 to orbit from Launch Complex 39A at NASA’s Kennedy Space Center in Florida. Credit: Ken Kremer/kenkremer.com

The stage was set for the unprecedented Falcon 9 launch doubleheader just a week ago when SpaceX CEO and billionaire founder Elon Musk tweeted out the daring space goal after all went well with the Florida Space Coast’s static hotfire test for the first in line BulgariaSat-1 flight.

Blastoff of 2nd flight-proven SpaceX Falcon 9 with 1st geostationary communications for Bulgaria at 3:10 p.m. EDT on June 23, 2017, carrying BulgariaSat-1 to orbit from Launch Complex 39A at NASA’s Kennedy Space Center in Florida. Credit: Ken Kremer/kenkremer.com

Check out the expanding gallery of Bulgariasat-1 eyepopping photos and videos from several space journalist colleagues and friends and myself.

Click back as the gallery grows !

Liftoff of used SpaceX Falcon 9 at 3:10 p.m. EDT on June 23, 2017 delivering BulgariaSat-1 to orbit from Launch Complex 39A at NASA’s Kennedy Space Center in Florida. Credit: Dawn Leek Taylor

Sunday’s Iridium 2 flight was Iridium Communications second contracted launch with SpaceX.

“This payload of 10 satellites was deployed into low-Earth orbit, approximately one hour after a SpaceX Falcon 9 rocket lifted off from Vandenberg,” Iridium said in a statement.

The Mini Cooper sized Iridium NEXT satellites each weigh 1,900 pounds, totaling approximately 19,000 pounds placed into space. That is the weight of a semi tractor trailer truck!

The inaugural Iridium 1 launch with the first ten Iridium Next satellites took place successfully at the start of this year on Jan. 14, 2017.

IridiumNEXT satellites being fueled, pressurized & stacked on dispenser tiers at Vandenberg AFB for Falcon 9 launch. Credit: Iridium

The new set of ten Iridium Next mobile relay satellites were delivered into a circular orbit at an altitude of 625 kilometers (388 miles) above Earth.

They were released one at a time from a pair of specially designed satellite dispensers at approximately 100 second intervals.

“Since the successful January 14, 2017 launch, Iridium NEXT satellites have already been integrated into the operational constellation and are providing service. The first eight operational Iridium NEXT satellites are already providing superior call quality and faster data speeds with increased capacity to Iridium customers. The two additional satellites from the first launch are continuing to drift to their operational orbital plane, where upon arrival they will begin providing service.”

Iridium 2 is the second of eight planned Falcon 9 launches to establish the Iridium NEXT constellation which will eventually consist of 81 advanced satellites.

At least 75 will be launched by SpaceX to low-Earth orbit, with 66 making up the operational constellation.

The inaugural launch of the advanced Iridium NEXT satellites in January 2017 started the process of replacing an aging Iridium fleet in orbit for nearly two decades.

Nine of the 81 will serve as on-orbit spares and six as ground spares.

“Now, and for approximately the next 45 days, these newly launched satellites will undergo a series of testing and validation procedures, ensuring they are ready for integration with the operational constellation,” said Iridium.

“We are thrilled with yesterday’s success. These new satellites are functioning well, and we are pressing forward with the testing process,” said Scott Smith, chief operating officer at Iridium.

“Since the last launch, the team at our Satellite Network Operations Center (SNOC) has been anxiously awaiting this new batch of satellites. There is a lot of work to do, and we are up for the challenge.”

Blastoff of 2nd flight-proven SpaceX Falcon 9 with 1st geostationary communications for Bulgaria at 3:10 p.m. EDT on June 23, 2017, carrying BulgariaSat-1 to orbit from Launch Complex 39A at NASA’s Kennedy Space Center in Florida. Credit: Ken Kremer/kenkremer.com

BulgariaSat-1 and Iridium-2 count as the eighth and ninth SpaceX launches of 2017.

Including these two ocean platform landings, SpaceX has now successfully recovered 13 boosters; 5 by land and 8 by sea, over the past 18 months.

Both landing droneships are now headed back into their respective coastal ports.

It’s a feat straight out of science fiction but aimed at drastically slashing the cost of access to space as envisioned by Musk.

Liftoff of used SpaceX Falcon 9 at 3:10 p.m. EDT on June 23, 2017 delivering BulgariaSat-1 to orbit from Launch Complex 39A at NASA’s Kennedy Space Center in Florida. Credit: Julian Leek

Watch this BulgariaSat-1 launch video from KSC pad 39A

Video Caption: Launch of SpaceX Falcon 9 on June 23, 2017 from pad 39A at the Kennedy Space Center carrying BulgariaSat-1 TV broadband satellite to geosynchronous orbit for BulgariaSat, which is Bulgaria’s 1st GeoComSat – as seen in this remote video taken at the pad. Credit: Ken Kremer/kenkremer.com

Watch for Ken’s onsite mission reports direct from the Kennedy Space Center and Cape Canaveral Air Force Station, Florida.

BulgariaSat-1 streaks to orbit after June 23, 2017 liftoff from Launch Complex 39A at NASA’s Kennedy Space Center in Florida. Credit: Ken Kremer/kenkremer.com
BulgariaSat-1 arcs over eastwards to Africa as it streaks to orbit after June 23, 2017 liftoff from Launch Complex 39A at NASA’s Kennedy Space Center in Florida. Credit: Ken Kremer/kenkremer.com
Blastoff of 2nd flight-proven SpaceX Falcon 9 with 1st geostationary communications for Bulgaria at 3:10 p.m. EDT on June 23, 2017, carrying BulgariaSat-1 to orbit from Launch Complex 39A at NASA’s Kennedy Space Center in Florida- as seen from the crawlerway. Credit: Ken Kremer/kenkremer.com

Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.

Ken Kremer

Blastoff of 2nd flight-proven SpaceX Falcon 9 with 1st geostationary communications for Bulgaria at 3:10 p.m. EDT on June 23, 2017, carrying BulgariaSat-1 to orbit from Launch Complex 39A at NASA’s Kennedy Space Center in Florida. Credit: Ken Kremer/kenkremer.com

Blastoff of 2nd flight-proven SpaceX Falcon 9 with 1st geostationary communications for Bulgaria at 3:10 p.m. EDT on June 23, 2017, carrying BulgariaSat-1 to orbit from Launch Complex 39A at NASA’s Kennedy Space Center in Florida. Credit: Ken Kremer/kenkremer.com
BulgariaSat-1 liftoff atop SpaceX Falcon 9 on June 23, 2017 from pad 39A at NASA’s Kennedy Space Center in Florida, as seen from Titusville, FL residential area. Credit: Ashley Carrillo
BulgariaSat-1 liftoff atop SpaceX Falcon 9 on June 23, 2017 from pad 39A at NASA’s Kennedy Space Center in Florida, as seen from Titusville, FL residential area. Credit: Ashley Carrillo
BulgariaSat-1 launches June 23, 2017 on SpaceX Falcon 9 from NASA’s Kennedy Space Center in Florida, as seen from Titusville, FL residential area. Credit: Wesley Baskin
BulgariaSat-1 launches June 23, 2017 on SpaceX Falcon 9 from NASA’s Kennedy Space Center in Florida, as seen from Titusville, FL residential area. Credit: Wesley Baskin
Launch 2nd recycled SpaceX Falcon 9 with 1st geostationary communications for Bulgaria at 3:10 p.m. EDT on June 23, 2017, carrying BulgariaSat-1 to orbit from Launch Complex 39A at NASA’s Kennedy Space Center in Florida – as seen from the countdown clock. Credit: Ken Kremer/kenkremer.com

SpaceX Falcon 9 Comes Roaring Back to Life with Dramatically Successful Iridium Fleet Launch and Ocean Ship Landing

Picture perfect blastoff of SpaceX Falcon 9 on Jan. 14, 2017, Return to Flight launch from Vandenberg Air Force Base in California carrying fleet of ten advanced Iridium NEXT comsats to low Earth orbit. Credit: SpaceX
Picture perfect blastoff of SpaceX Falcon 9 on Jan. 14, 2017, Return to Flight launch from Vandenberg Air Force Base in California carrying fleet of ten advanced Iridium NEXT comsats to low Earth orbit. Credit: SpaceX

With Billions and Billions of dollars at stake and their reputation riding on the line, SpaceX came roaring back to life by dramatically executing a picture perfect Falcon 9 rocket launch this morning (Jan. 14) that successfully delivered a fleet of ten advanced Iridium NEXT mobile voice and data relay satellites to orbit while simultaneously recovering the first stage on a ship at sea off the west coast of California.

BREAKING NEWS – check back for updates.

The primary goal of SpaceX’s Falcon 9 launch from Space Launch Complex 4E on Vandenberg Air Force Base in California was to deploy the payload of the first ten Iridium Next communication satellites to low Earth orbit on the Iridium-1 mission.

“Thanks @elonmusk – a perfect flight! Loved watching sats deploy with you in the control room,” tweeted Matt Desch, Iridium Communications CEO, soon after receiving full confirmation that all 10 Iridium NEXT satellites were successfully deployed from their second stage satellite dispensers.

“More to go, but now to celebrate!!”

The inaugural ten will serve as the vanguard of a fleet that will eventually comprise 81 satellites.

SpaceX Falcon 9 first stage successfully soft lands on drone ship stationed in the Pacific Ocean off California coast after launching on Jan. 14, 2017, from Vandenberg Air Force Base in California carrying fleet of ten advanced Iridium NEXT comsats to low Earth orbit. Credit: SpaceX

Today’s successful blastoff took place barely four and a half months after another Falcon 9 and its $200 million Israeli commercial payload were suddenly destroyed during a prelaunch fueling test on the Florida Space Coast on Sept. 1, 2016.

Another launch failure would have dealt a devastating blow to confidence in SpaceX’s hard won reputation.

The Sept. 1, 2016 calamity was the second Falcon 9 failure within 15 months time. Both occurred inside the second stage and called into question the rockets reliability.

The 229-foot (70-meter) Falcon 9 rocket was rolled out from its processing hangar to the launch pad and raised vertically yesterday.

Picture perfect blastoff of SpaceX Falcon 9 on Jan. 14, 2017, Return to Flight launch from Vandenberg Air Force Base in California carrying fleet of ten advanced Iridium NEXT comsats to low Earth orbit. Credit: SpaceX

Today’s entire land, landing and satellite deployment event was shown live on a SpaceX hosted webcast. It offered extremely sharp views of Saturdays on time liftoff at 9:54:34 a.m. PST or 12:54:34 p.m. EST, and unbelievably clear images of the first stage descending back to Earth towards a tiny drone ship.

“Overall a wonderfully nominal mission,” gushed the SpaceX commentator during the webcast.

Since the Iridium 1 mission only had an instantaneous launch opportunity precisely at 9:54:34 a.m. PST or 12:54:34 p.m. EST, there was no margin for any technical or weather delays. And none happened. Although an errant boat had to be quickly escorted out of the exclusion zone less than 20 minutes before blastoff.

Confirmation of a successful deployment of all 10 Iridium NEXT satellites came at about T plus 1 hour and 17 minutes after liftoff from Vandenberg.

“So, so excited – finally breathing again!” tweeted Desch.

“Thanks for all the great vibes – I felt it! All 10 sats deployed; good orbit; good telemetry! WOW.”

The mobile relay satellites were delivered into a circular orbit at an altitude of 625 kilometers (388 miles) above Earth.

They were released one at a time from a pair of specially designed satellite dispensers at approximately 100 second intervals.

“It was a clean sweep, 10 for 10,” said SpaceX commentator John Insprucker during the live webcast.

“All the bridge wires show open, and that is a conclusion of the primary mission today, a great one for the first stage, second stage, and the customer’s satellites deployed into a good orbit.”

The Iridium NEXT satellites were built by Thales Alenia and Orbital ATK.

In the final moments before the propulsive landing, you could read the lettering on the “Just Read the Instructions” drone ship as the engine was firing to slow the descent and the landing legs deployed.

Really there was no cutout or loss of signal the whole way down. So the world could watch every key moment as it happened in real time.

The first stage softly landed approx. 8 minutes and 18 seconds after the California liftoff.

“First stage has landed on Just Read the Instructions,” SpaceX tweeted post landing.

This was the first launch by SpaceX since last August from the Florida Space Coast, and it came off without a hitch.

Iridium 1 is the first of seven planned Falcon 9 launches to establish the Iridium NEXT constellation which will eventually consist of 81 advanced satellites.

At least 70 will be launched by SpaceX.

The inaugural launch of the advanced Iridium NEXT satellites will start the process of replacing an aging Iridium fleet in orbit for nearly two decades.

SpaceX Falcon 9 poised for Jan. 14, 2017, Return to Flight launch from Vandenberg Air Force Base in California carrying ten Iridium NEXT comsats to orbit. Credit: SpaceX

This Falcon 9 was been outfitted with four landing lags and grid fins for a controlled landing on the tiny barge prepositioned in the Pacific Ocean several hundred miles off the west coast of California.

SpaceX Falcon 9 booster from Thaicom-8 launch on May 27, 2016 arrives at mouth of Port Canaveral, FL on June 2, 2016. Credit: Ken Kremer/kenkremer.com

Watch this space for continuing updates on SpaceX.

Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.

Ken Kremer

IridiumNEXT satellites being fueled, pressurized & stacked on dispenser tiers at Vandenberg AFB for Falcon 9 launch. Credit: Iridium
Mission patch for Iridium-1 mission showing launch of the first 10 Iridium NEXT voice and data relay satellites on SpaceX Falcon 9 from Vandenberg Air Force Base, California, for Iridium Communications, and planned landing of the first stage on a droneship in the Pacific Ocean. Credit: SpaceX/Iridium