Artists concept of first commercially funded airlock on the space station being developed by NanoRacks that will launch on a commercial resupply mission in 2019. It will be installed on the station’s Tranquility module. Credits: NanoRacks
Artists concept of first commercially funded airlock on the space station being developed by NanoRacks that will launch on a commercial resupply mission in 2019. It will be installed on the station’s Tranquility module. Credits: NanoRacks
In a significant move towards further expansion of the International Space Station’s (ISS) burgeoning research and commercial space economy capabilities, NASA has approved the development of the first privately developed airlock and is targeting blastoff to the orbiting lab complex in two years.
Plans call for the commercial airlock to be launched on a commercial cargo vessel and installed on the U.S. segment of the ISS in 2019.
It enhances the US capability to place equipment and payloads outside and should triple the number of small satellites like CubeSats able to be deployed.
The privately funded commercial airlock is being developed by Nanoracks in partnership with Boeing, which is the prime contractor for the space station.
The airlock will be installed on an open port on the Tranquility module – that already is home to the seven windowed domed Cupola observation deck and the commercial BEAM expandable module built by Bigelow Aerospace.
“We want to utilize the space station to expose the commercial sector to new and novel uses of space, ultimately creating a new economy in low-Earth orbit for scientific research, technology development and human and cargo transportation,” said Sam Scimemi, director, ISS Division at NASA Headquarters in Washington, in a statement.
“We hope this new airlock will allow a diverse community to experiment and develop opportunities in space for the commercial sector.”
The airlock will launch aboard one of NASA’s commercial cargo suppliers in 2019. But the agency has not specified which contractor. The candidates include the SpaceX cargo Dragon, an enhanced ATK Cygnus or potentially the yet to fly SNC Dream Chaser.
Boeing will supply the airlock’s Passive Common Berthing Mechanism (CBM) hardware to connect it to the Tranquility module.
Artists concept of first commercially funded airlock on the space station being developed by NanoRacks that will launch on a commercial resupply mission in 2019. It will be installed on the station’s Tranquility module. Credits: NanoRacks
The airlock will beef up the capability of transferring equipment, payloads and deployable satellites from inside the ISS to outside, significantly increasing the utilization of ISS, says Boeing.
“The International Space Station allows NASA to conduct cutting-edge research and technology demonstrations for the next giant leap in human exploration and supports an emerging space economy in low-Earth orbit. Deployment of CubeSats and other small satellite payloads from the orbiting laboratory by commercial customers and NASA has increased in recent years. To support demand, NASA has accepted a proposal from NanoRacks to develop the first commercially funded airlock on the space station,” says NASA.
“The installation of NanoRacks’ commercial airlock will help us keep up with demand,” said Boeing International Space Station program manager Mark Mulqueen. “This is a big step in facilitating commercial business on the ISS.”
Right now the US uses the airlock on the Japanese Experiment Module (JEM) to place payloads on the stations exterior as well as for small satellite deployments. But the demand is outstripping the JEM’s availability.
The Nanoracks airlock will be larger and more robust to take up the slack.
NASA has stipulated that the Center for the Advancement of Science in Space (CASIS), NASA’s manager of the U.S. National Laboratory on the space station, will be responsible for coordinating all payload deployments from the commercial airlock – NASA and non NASA.
“We are entering a new chapter in the space station program where the private sector is taking on more responsibilities. We see this as only the beginning and are delighted to team with our friends at Boeing,” said Jeffrey Manber, CEO of NanoRacks.
The NanoRacks commercial airlock could potentially launch to the ISS in the trunk of a SpaceX cargo Dragon. This Up close view shows the SpaceX Dragon CRS-9 resupply ship and solar panels sitting atop a Falcon 9 rocket at pad 40 prior to blastoff to the ISS on July 18, 2016 from Cape Canaveral Air Force Station, Florida. Credit: Ken Kremer/kenkremer.com
Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.
ULA Delta IV rocket poised for blastoff with the WGS-7 mission for the U.S. Air Force from Cape Canaveral Air Force Station, Fl, on July 23, 2015. Credit: Ken Kremer/kenkremer.com
ULA Delta IV rocket poised for blastoff with the WGS-7 mission for the U.S. Air Force from Cape Canaveral Air Force Station, Fl, on July 23, 2015. Credit: Ken Kremer/kenkremer.com
CAPE CANAVERAL AIR FORCE STATION, FL – Less than 24 hours from now the evening skies along the Florida Space Coast will light up with a spectacular burst of fire and fury as a Delta rocket roars to space with a super advanced tactical satcom for the U.S. Air Force that will provide a huge increase in communications bandwidth for American forces around the globe.
Blastoff of the Wideband Global SATCOM (WGS-8) mission for the U.S. Air Force is slated for 6:53 p.m. EST on Wednesday, Dec. 7, 2016 from Space Launch Complex-37 at Cape Canaveral Air Force Station, Florida.
WGS-8 will be delivered to a supersynchronous transfer orbit atop a United Launch Alliance Delta IV Medium+ rocket. The launch window runs for 49 minutes from 6:53-7:42 p.m. EST.
You can watch the Delta launch live on a ULA webcast. The live launch broadcast will begin at 6:33 p.m. EST here:
http://www.ulalaunch.com/webcast.aspx
The weather forecast for Wednesday Dec. 6, calls for an 80 percent chance of acceptable weather conditions at launch time.
In case of a scrub for any reason the chances for a favorable launch drop slightly to 60% GO.
WGS-8 is the first in a newly upgraded series of a trio of WGS satellites built by Boeing.
The major upgrade is inclusion of the Wideband Digital Channelizer, awarded to Boeing in June 2012.
The Wideband Digital Channelizer will provide a 90 percent improvement in satellite bandwidth for US forces.
It is also the only military satellite communications system that can support simultaneous X and Ka band communications.
WGS-8 can instantaneously filter and downlink up to 8.088 GHz of bandwidth compared to 4.410 GHz for the earlier Block I and II satellite series.
The prior Wideband Global SATCOM-7 (WGS-7) communications satellite was launched on July 23, 2015 from Space Launch Complex-37.
A United Launch Alliance (ULA) Delta IV rocket carrying the WGS-7 mission for the U.S. Air Force launches from Cape Canaveral Air Force Station, Fl, on July 23, 2015. Credit: Ken Kremer/kenkremer.com
The Wideband Global SATCOM system provides “anytime, anywhere communication” for allied military forces “through broadcast, multicast and point to point connections,” according to ULA.
The $426 million WGS 8 satellite is part of a significant upgraded constellation of high capacity communications satellites providing enhanced communications capabilities to American and allied troops in the field for the coming two decades.
“WGS provides essential communications services, allowing Combatant Commanders to exert command and control of their tactical forces, from peace time to military operations.”
WGS-8 is the eighth in a series of high capacity communication satellites that will broaden tactical communications for U.S. and allied forces at both a significantly higher capacity and lower cost.
“WGS satellites are important elements of a high-capacity satellite communications system providing enhanced communications capabilities to America’s troops in the field for the next decade and beyond,” according to a ULA factsheet.
“WGS enables more robust and flexible execution of Command and Control, Communications Computers, Intelligence, Surveillance, and Reconnaissance (C4ISR), as well as battle management and combat support information functions. The WGS constellation augments the existing service available through the UHF Follow-on satellite by providing enhanced information broadcast capabilities.”
The 217 foot tall Delta IV Medium+ rocket will launch in the 5,4 configuration with a 5 meter diameter payload fairing and 4 solid rocket boosters to augment the first stage.
The is the sixth flight in the Medium+ (5,4) configuration; all of which were for prior WGS missions.
WGS-8 logo
WGS-8 also counts as the first of three launches from the Cape this December. A Pegasus XL rocket will launch on Dec. 12 carrying NASA’s CGYNSS hurricane monitoring satellites. And an Atlas V will launch on Dec. 12 with the EchoStar 23 comsat.
Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.
Grand opening ceremony for the ‘Heroes and Legends’ attraction on Nov. 11, 2016 at the Kennedy Space Center Visitor Complex in Florida and attended by more than 25 veteran and current NASA astronauts. It includes the new home of the U.S. Astronaut Hall of Fame, presented by Boeing. In addition to displays honoring the 93 Americans currently enshrined in the hall, the facility looks back to the pioneering efforts of Mercury, Gemini and Apollo. It provides the background and context for space exploration and the legendary men and women who pioneered the nation's journey into space. Credit: Ken Kremer/kenkremer.com
Grand opening ceremony for the ‘Heroes and Legends’ attraction on Nov. 11, 2016 at the Kennedy Space Center Visitor Complex in Florida and attended by more than 25 veteran and current NASA astronauts. It includes the new home of the U.S. Astronaut Hall of Fame, presented by Boeing. In addition to displays honoring the 93 Americans currently enshrined in the hall, the facility looks back to the pioneering efforts of Mercury, Gemini and Apollo. It provides the background and context for space exploration and the legendary men and women who pioneered the nation’s journey into space. Credit: Ken Kremer/kenkremer.com
KENNEDY SPACE CENTER VISITOR COMPLEX, FL – America’s pioneering astronauts who braved the perils of the unknown and put their lives on the line at the dawn of the space age atop mighty rockets that propelled our hopes and dreams into the new frontier of outer space and culminated with NASA’s Apollo lunar landings, are being honored with the eye popping new ‘Heroes and Legends’ attraction at the Kennedy Space Center Visitor Complex (KSCVC) in Florida.
With fanfare and a fireworks display perfectly timed for Veterans Day, ‘Heroes and Legends’ opened its doors to the public on Friday, November 11, 2016, during a gala ceremony attended by more than 25 veteran and current NASA astronauts, including revered Gemini and Apollo space program astronauts Buzz Aldrin, Jim Lovell, Charlie Duke, Tom Stafford, Dave Scott, Walt Cunningham and Al Worden – and throngs of thrilled members of the general public who traveled here as eyewitnesses from all across the globe.
Aldrin, Scott, and Duke walked on the Moon during the Apollo 11, 15 and 16 missions.
Also on hand were the adult children of the late-astronauts Alan Shepard (first American in space) and Neil Armstrong (first man to walk on the Moon), as well as representatives from NASA, The Boeing Company (sponsor) and park operator Delaware North – for the engaging program hosted by Master of Ceremonies John Zarrella, CNN’s well known and now retired space correspondent.
Grand opening ceremony for the ‘Heroes and Legends’ attraction on Nov. 11, 2016 at the Kennedy Space Center Visitor Complex in Florida and attended by more than 25 veteran and current NASA astronauts. Credit: Ken Kremer/kenkremer.com
The stunning new ‘Heroes and Legends’ attraction is perfectly positioned just inside the entrance to the KSC Visitor Complex to greet visitors upon their arrival with an awe inspiring sense of what it was like to embark on the very first human journey’s into space by the pioneers who made it all possible ! And when every step along the way unveiled heretofore unknown treasures into the origin of us and our place in the Universe.
Upon entering the park visitors will immediately and surely be mesmerized by a gigantic bas relief sculpture recreating an iconic photo of America’s first astronauts – the Mercury 7 astronauts; Scott Carpenter, Gordon Cooper, John Glenn, Gus Grissom, Wally Schirra, Alan Shepard, and Deke Slayton.
“With all the drama of an actual trip to space, guests of Kennedy Space Center Visitor Complex in Florida will be greeted with a dramatic sense of arrival with the new Heroes & Legends featuring the U.S. Astronaut Hall of Fame® presented by Boeing. Positioned just inside the entrance, the attraction sets the stage for a richer park experience by providing the emotional background and context for space exploration and the legendary men and women who pioneered our journey into space,” according to a description from Delaware North Companies Parks and Resorts, which operates the KSC visitor complex.
“Designed to be the first stop upon entering Kennedy Space Center Visitor Complex, Heroes & Legends uses the early years of the space program to explore the concept of heroism, and the qualities that define the individuals who inspired their generation.”
Astronauts cut the ribbon during Grand opening ceremony for the ‘Heroes and Legends’ attraction on Nov. 11, 2016 at the Kennedy Space Center Visitor Complex in Florida, led by Kennedy Space Center Director Bob Cabana, a former space shuttle astronaut and member of the Astronaut Hall of Fame, during the ceremony. Credit: Julian Leek
“I hope that all of you, when you get to see Heroes and Legends, you’re inspired,” said Kennedy Space Center Director Bob Cabana, a former space shuttle astronaut and member of the Astronaut Hall of Fame, during the ceremony.
“The children today can see that there is so much more they can reach for if they apply themselves and do well.”
“I think people a thousand years from now are going to be happy to see these artifacts and relics,” Apollo 15 command module pilot Al Worden told the crowd.
“We have so much on display here with a Saturn V, Space Shuttle Atlantis. People will think back and see the wonderful days we had here. And I guess in that same vein, that makes me a relic too.”
Grand opening ceremony for the ‘Heroes and Legends’ attraction on Nov. 11, 2016 at the Kennedy Space Center Visitor Complex in Florida and attended by more than 25 veteran and current NASA astronauts. Credit: Julian Leek
Furthermore, ‘Heroes and Legends’ is now very conveniently housed inside the new home of the U.S. Astronaut Hall of Fame (AHOF) – making for a unified space exploration experience for park visitors. AHOF previously was located at another off site park facility some seven miles outside and west of the Visitor Complex.
The bas relief measures 30 feet tall and 40 feet wide. It is made put of fiberglass and was digitally sculpted, carved by CNC machines and juts out from the side of the new into the new 37,000 square foot U.S. Astronaut Hall of Fame (AHOF) structure.
To date 93 astronauts have been inducted into the Astronaut Hall of Fame spanning the Mercury, Gemini, Apollo and Space Shuttle programs.
“I don’t consider myself a hero like say, Charles Lindbergh,” said Jim Lovell, a member of the Astronaut Hall of Fame and Apollo 13 commander, when asked by Zarrella what it feels like to be considered an American space hero. “I just did what was proper and exciting — something for my country and my family. I guess I’m just a lucky guy.”
The astronauts are also quick to say that they were supported by hundreds of thousands of dedicated people working in the space program to make Apollo happen.
“It important to remember all the dedication and hard work that it took from those of us involved in the astronaut program, but also the support we received from Kennedy and all the contractors involved in Apollo,” said Apollo 16 moonwalker Charlie Duke.
“400,000 people made it possible for 24 of us to go to the Moon.”
“So dream big, aim high!” exclaimed Duke.
“Hopefully this is an inspiration to you and your kids and grandkids.”
Construction of the facility by Falcon’s Treehouse, an Orlando-based design firm began in the fall of 2015.
“We’re focusing on a story to create what we consider a ‘launch pad’ for our visitors,” said Therrin Protze, the Delaware North chief operating officer of the Visitor Complex. “This is an opportunity to learn about the amazing attributes of our heroes behind the historical events that have shaped the way we look at space, the world and the future.
“We are grateful to NASA for allowing us to tell the NASA story to millions of guests from all over the world,” Protze said.
Visitors walk up a sweeping ramp to enter the Heroes and Legends experience.
After visitors walk through the doors, they will be immersed by two successive video presentations and finally the Hall of Fame exhibit hall.
Here’s a detailed description:
• In the stunning 360-degree discovery bay, What is a Hero?, guests will explore how society defines heroism through diverse perspectives. Each examination of heroism starts with the following questions: What is a hero; Who are the heroes of our time; and What does it take to be a hero? During the seven-minute presentation, the historic beginning of the space race is acknowledged as the impetus for America’s push to the stars in NASA’s early years and the rivalry between the United States and the Soviet Union during the Cold War.
• Through the Eyes of a Hero is a custom-built theater featuring a multi-sensory experience during which guests will vicariously join NASA’s heroes and legends on the most perilous stages of their adventures. Artistically choreographed lighting and 3D imagery will be enhanced by intense, deeply resonant sound effects to create the sensation of being “in the moment.” The seven and one-half minute show takes guests on an intimate journey with four space-age heroes to fully immerse them in the awe, excitement and dangers of the first crewed space program missions.
• The third experience, A Hero Is…, offers interactive exhibits that highlight the nine different attributes of our history making astronauts: inspired, curious, passionate, tenacious, disciplined, confident, courageous, principled and selfless. A collection of nine exhibit modules will explore each aforementioned attribute, through the actual experiences of NASA’s astronauts. Their stories are enhanced with memorabilia from the astronaut or the space program.
A statue of astronaut Alan Shepard, America’s first person in space, stands just inside the doors to the U.S. Astronaut Hall of Fame. The exhibit is housed in a rotunda and connects the visitor to each of the astronaut inductees through state-of-the-art interactive technology. Credit: Lane Hermann
Priceless historic artifacts on display also include two flown capsules from Mercury and Gemini; the Sigma 7 Mercury spacecraft piloted by Wally Schirra during his six-orbit mission in October 1962 and the Gemini IX capsule flown by Tom Stafford and Gene Cernan for three days in June 1966.
The Sigma 7 Mercury spacecraft piloted by astronaut Wally Schirra during his nine-hour, 13-minute mission of six orbits on October 3, 1962 mated to a human rated Mercury Redstone rocket (MR-6) is on display in the Heroes and Legends display at the Kennedy Space Center Visitor Complex in Florida. Credit: Ken Kremer/kenkremer.com
The human rated Mercury Redstone-6 (MR-6) is also on display and dramatically mated to the Schirra’s Sigma 7 Mercury capsule.
Another room houses the original consoles of the Mercury Mission Control room with the world map that was used to follow the path of John Glenn’s Mercury capsule Friendship 7 between tracking stations when he became the first American to orbit Earth in 1962.
Interactive features in the KSCVC Heroes and Legends attraction include the original consoles of the Mercury Mission Control room with the world map that was used to follow the path of the John Glenn capsule Friendship 7 between tracking stations in 1962. Credit: Ken Kremer/kenkremer.com
Further details about ‘Heroes and Legends, the U.S. Astronaut Hall of Fame and all other attractions are available at the Kennedy Space Center Visitor Complex website: https://www.kennedyspacecenter.com/
Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.
Learn more about Heroes and Legends at KSCVC, GOES-R weather satellite, OSIRIS-REx, InSight Mars lander, SpaceX missions, Juno at Jupiter, SpaceX CRS-9 rocket launch, ISS, ULA Atlas and Delta rockets, Orbital ATK Cygnus, Boeing, Space Taxis, Mars rovers, Orion, SLS, Antares, NASA missions and more at Ken’s upcoming outreach events:
Nov 17-20: “GOES-R weather satellite launch, OSIRIS-REx launch, SpaceX missions/launches to ISS on CRS-9, Juno at Jupiter, ULA Delta 4 Heavy spy satellite, SLS, Orion, Commercial crew, Curiosity explores Mars, Pluto and more,” Kennedy Space Center Quality Inn, Titusville, FL, evenings
Hull of the Boeing CST-100 Starliner Structural Test Article (STA)- the first Starliner to be built in the company’s modernized Commercial Crew and Cargo Processing Facility high bay at NASA’s Kennedy Space Center in Florida. Credit: Ken Kremer/kenkremer.com
Hull of the Boeing CST-100 Starliner Structural Test Article (STA)- the first Starliner to be built in the company’s modernized Commercial Crew and Cargo Processing Facility high bay at NASA’s Kennedy Space Center in Florida. Credit: Ken Kremer/kenkremer.com
KENNEDY SPACE CENTER, FL – The next generation of America’s human spaceships is rapidly taking shape and “making fantastic progress” at the Kennedy Space Center as Boeing and NASA showcased the start of assembly of the first flightworthy version of the aerospace giants Starliner crew taxi vehicle to the media last week. Starliner will ferry NASA astronauts to and from the International Space Station (ISS) by early 2018.
“We are making fantastic progress across the board,” John Mulholland, vice president and program manager of Boeing Commercial Programs, told Universe Today at the July 26 media event in Boeing’s new Starliner factory.
“It so nice to move from design to firm configuration, which was an incredibly important milestone, to now moving into the integrated qual phase of the campaign.”
Boeing is swiftly making tangible progress towards once again flying Americans astronauts to space from American soil as was quite visibly demonstrated when the firm showed off their spanking new Starliner ‘clean-floor factory’ to the media last week, including Universe Today – and it’s already humming with activity by simultaneously building two full scale Starliner crew vehicles.
“We are on track to support launch by the end of 2017 [of the uncrewed orbital test flight],” Mulholland told me.
“The Structural Test Article (STA) crew module is almost ready to be delivered to the test site in California. The service module is already delivered at the test site. So we are ready to move into the qualification campaign.”
“We are also in the middle of component qualification and qualifying more than one component every week as we really progress into assembly, integration and test of flight design spacecrafts.”
Starliner is being manufactured in what is officially known as Boeing’s Commercial Crew and Cargo Processing Facility (C3PF) at the Kennedy Space Center in Florida under contract with NASA’s Commercial Crew Program (CCP).
And the Boeing CST-100 Starliner assembly line aiming to send our astronauts to low Earth orbit and the space station is now operating full speed ahead at KSC.
Formerly known as Orbiter Processing Facility-3, or OPF-3, the facility was previously used as a servicing hanger to prepare NASA’s space shuttle orbiters for flight.
NASA, industry and news media representatives visit the modernized high bay in Boeing’s Commercial Crew and Cargo Processing Facility at NASA’s Kennedy Space Center in Florida. Credits: NASA/Kim Shiflett
The facility has now been completely renovated and refurbished by removing about 11,000 tons of massive steel work platforms that once enshrouded the space shuttle orbiters for servicing and refurbishment for flight – and been transformed into Boeings gleaming white C3PF Starliner manufacturing facility.
Components for the first Starliner that will actually fly in space – known as Spacecraft 1 – began arriving recently at the C3PF. These include the upper and lower domes, as well as the docking hatch for the spacecrafts pressure vessel.
“You can see the beginning of Spacecraft 1. To build it all of the major structural elements are here,” Mulholland explained.
“The lower dome will be populated and get to first power on early next year. We are really looking forward to that. Then we will mate that to the upper dome and start in on the ground qualification on Spacecraft 1.”
Altogether Boeing is fabricating three Starliner flight spacecraft.
“We will start building Spacecraft 2 in the Fall of this year. And then we will start Spacecraft 3 early next year.”
“So we will have three Starliner spacecraft flight crew module builds as we move into the flight campaign.”
The honeycombed upper dome of a Boeing Starliner spacecraft on a work stand inside the company’s Commercial Crew and Cargo Processing Facility at NASA’s Kennedy Space Center in Florida. The upper dome is part of Spacecraft 1 , the first flightworthy Starliner being developed in partnership with NASA’s Commercial Crew Program. Credit: Ken Kremer/kenkremer.com
Technicians are outfitting these individual components of the pressure vessel with wiring and lines, avionics and other systems, before they are bolted together.
Spacecraft 1 is actually the second Starliner being manufactured at the Kennedy Space Center.
The first full scale Starliner vehicle to be built is known as the Structural Test Article (STA) and is nearing completion.
The lower dome of the Boeing Starliner Spacecraft 1 assembly being outfitted with flight systems like wiring, lines, avionics in the firm’s Commercial Crew and Cargo Processing Facility high bay at NASA’s Kennedy Space Center in Florida. Credit: Ken Kremer/kenkremer.com
Notably Spacecraft 1 will be the first Starliner to fly in the company’s pad abort test.
“Spacecraft 1 will go into the ground campaign and then the pad abort,” Mulholland stated.
“The test is designed to prove the launch abort system planned for the spacecraft will be able to lift astronauts away from danger in the event of an emergency during launch operations,” says NASA.
The Pad Abort test is currently slated for October 2017 in New Mexico. Boeing will fly an uncrewed orbital flight test in December 2017 and a crewed orbital flight test in February 2018.
“Spacecraft 3 will be the first to fly in orbit on the uncrewed flight test by the end of 2017,” Mulholland confirmed.
‘Spacecraft 2 will go through a several month long thermal vac testing and EMI and EMC in California in the middle of next year and then go into the crewed flight test [in 2018].”
The rather distinctive, olive colored aluminum domes are manufactured using a weldless spin forming process by Spincraft, based in North Billerica, Massachusetts.
They take on their honeycombed look after being machined for the purposes of reducing weight and increasing strength to handle the extreme stresses of spaceflight. The lower dome is machined by Janicki Industries in Layton, Utah, and the upper dome is machined by Major Tool & Machine in Indianapolis.
Overhead view of the docking hatch for the Boeing Starliner Spacecraft 1 assembly which technicians will soon join to the upper dome in the firm’s Commercial Crew and Cargo Processing Facility high bay at NASA’s Kennedy Space Center in Florida. Credit: Ken Kremer/kenkremer.com
Engineers bolted together the upper and lower domes of Boeings maiden Starliner crew module in early May to form the complete hull of the pressure vessel for the Structural Test Article (STA).
Altogether they are held together by 216 bolts. They have to line up perfectly. And the seals are checked to make sure there are no leaks, which could be deadly in space.
Boeing expects to finish fabricating the STA by August.
The completed Starliner STA will then be transported to Boeing’s facility in Huntington Beach, California for a period of critical stress testing that verifies the capabilities and worthiness of the spacecraft.
“Boeing’s testing facility in Huntington Beach, California has all the facilities to do the structural testing and apply loads. They are set up to test spacecraft,” said Danom Buck, manager of Boeing’s Manufacturing and Engineering team at KSC, during an interview in the C3PF.
“At Huntington Beach we will test for all of the load cases that the vehicle will fly in and land in – so all of the worst stressing cases.”
“So we have predicted loads and will compare that to what we actually see in testing and see whether that matches what we predicted.”
Boeing has also vastly updated the mockup Starliner to reflect the latest spacecraft advances and assist in manufacturing the three planned flight units.
Bastian Technologies built many of the components for the mockup and signed as new 18-month new Mentor-Protégé Program agreement with Boeing and NASA at the media event.
The mock up “is used as a hands-on way to test the design, accessibility and human factors during the early design and development phase of the program. The mock-up is currently being used for rapid fire engineering verification activities, ergonomic evaluations [including the seats and display panels], and crew ingress and egress training,” says NASA.
Looking inside the newly upgraded Starliner mockup with display panel, astronauts seats, gear and hatch at top that will dock to the new International Docking Adapter (IDA) on the ISS. Credit: Ken Kremer/kenkremer.com
The Boeing CST 100 Starliner is one of two private astronaut capsules – along with the SpaceX Crew Dragon – being developed under a commercial partnership contract with NASA to end our sole reliance on Russia for crew launches back and forth to the International Space Station (ISS).
The goal of NASA’s Commercial Crew Program (CCP) is to restore America’s capability to launch American astronauts on American rockets from American soil to the ISS, as soon as possible.
Boeing was awarded a $4.2 Billion contract in September 2014 by NASA Administrator Charles Bolden to complete development and manufacture of the CST-100 Starliner space taxi under the agency’s Commercial Crew Transportation Capability (CCtCap) program and NASA’s Launch America initiative.
Since the retirement of NASA’s space shuttle program in 2011, the US was been 100% dependent on the Russian Soyuz capsule for astronauts rides to the ISS at a cost exceeding $70 million per seat.
Starliners will launch to space atop the United Launch Alliance (ULA) Atlas V rocket from pad 41 on Cape Canaveral Air Force Station in Florida.
The Boeing Starliner will launch on a United Launch Alliance (ULA) Atlas V rocket similar to the one carrying the NROL-61 surveillance satellite for the National Reconnaissance Office (NRO) from Space Launch Complex-41 on July 28, 2016 at 8:37 a.m. EDT from Cape Canaveral Air Force Station, FL. Credit: Ken Kremer/kenkremer.com
Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.
Ken Kremer Boeing ‘Starliner’ commercial crew space taxi manufacturing facility at the Kennedy Space Center. Exterior view depicts mural for the Boeing Company’s recently named CST-100 ‘Starliner’ commercial crew transportation spacecraft on the company’s Commercial Crew and Cargo Processing Facility (C3PF) at NASA’s Kennedy Space Center in Florida. Credit: Ken Kremer /kenkremer.com
John Mulholland, vice president and program manager of Boeing Commercial Programs, and Ken Kremer, Universe Today, discuss status and assembly of 1st flightworthy Boeing Starliner by the new Starliner mockup in the Commercial Crew and Cargo Processing Facility high bay at NASA’s Kennedy Space Center in Florida. Starliner will transport US astronauts to the ISS by 2018. Credit: Julian Leek
Boeing is competing with SpaceX to be the first American company to provide commercial crew capabilities to NASA. Image: Boeing
Boeing thinks it can have its Starliner spacecraft ready to fly crewed missions by February, 2018. This is 4 months later than the previous date of October 2017. It isn’t yet clear what this will mean in Boeing’s race against SpaceX to relieve NASA’s dependence on Russian transportation to the ISS.
Currently, astronauts travel to the ISS aboard the Russian workhorse Soyuz capsule. Ever since the end of the Space Shuttle program, NASA has relied on Russia to transport astronauts to the station. Both Boeing and SpaceX have received funds to develop a crewed capsule, and both companies are working at a feverish pace to be the first to do so.
Boeing has a long history of involvement with NASA. It’s the prime contractor for ISS operations, and is also the prime contractor for NASA’s Space Launch System (SLS), which will be the most powerful rocket ever built and will power NASA’s exploration of deep space. So Boeing is no stranger to complex development cycles and the types of delays that can crop up.
In a recent interview, Boeing’s Chris Ferguson acknowledged that everything has to go well for the Starliner to meet its schedule. But things don’t always go well in such a complex engineering program, and that’s just the way things are.
The Starliner, and every other spacecraft, has to undergo extensive testing of each component before any flight can be attempted. Various suppliers are responsible for over 200 pieces of equipment, just in avionics alone, and each one of those pieces has to assembled, integrated, and tested. Not just by Boeing, but by NASA as well. This takes an enormous amount of time, and requires great rigor to carry out. In some cases, a problem with one piece of equipment can delay testing of other pieces. It’s the nature of complex systems.
Another challenge that Boeing engineers face is limiting the mass of the spacecraft. Recent wind-tunnel testing of a Starliner model produced aero-acoustic issues when mated to a model of the Atlas 5, the rocket built by United Launch Alliance (ULA) which will carry the Starliner into space. Now Boeing is modifying the exterior lines of the vehicle to get the airflow just right.
The spacecraft also has to be tested for emergencies. Though the Starliner is designed to land on solid ground, it’s also being tested for emergency landings on water.
NASA blames the delays in the development of the Starliner, and the SpaceX Dragon, on funding cuts from Congress. Administrator Charles Bolden has criticized Congress for consistent under-funding since the retirement of the Space Shuttle fleet in 2011. According to NASA, this has caused a 2 year delay in development of the Dragon and the Starliner. This delay, in turn, has meant that NASA has had to keep paying Russia for trips to the ISS. And like everything else, that cost keeps rising.
But it looks like the end, or maybe the beginning, is in sight for the Starliner. Boeing has paid deposits to ULA for four flights with the Atlas 5. A 2017 un-crewed test flight, a 2018 crewed test flight, and two crewed flights to the ISS.
Beyond that, the future looks a little hard to predict for Boeing and the Starliner. With both SpaceX and Blue Origin developing re-usable rockets, the future viability of the Atlas 5 might be in jeopardy. Compounding the uncertainty is NASA’s stated plan to stop funding the ISS by 2024 or 2028.
By that time, NASA should be focused on establishing a presence in cislunar space, which would require different spacecraft.
But you can’t wait forever to develop spacecraft. The only way to stay in the game is for Boeing to develop the spacecraft that are required right now, and let the knowledge and experience from that feed the development of the next spacecraft, whether for cislunar space or beyond.
In the big scheme of things, a four month delay for the first flight of the Starliner is not that big of a deal. If the Starliner is successful, and there’s no reason to think it won’t be, considering Boeing’s track record, the four month delay in the initial flight won’t even be remembered.
Whether its SpaceX or Boeing who get America back into space first, that moment will be celebrated, and all the delays and funding cuts will be left in the dust-bin of history.
Successful SpaceX Falcon 9 launch of ABS/Eutelsat-2 launch on June 15, 2016, at 10:29 a.m. EDT from Space Launch Complex 40 on Cape Canaveral Air Force Station, Fl. Credit: Ken Kremer/kenkremer.com
Successful SpaceX Falcon 9 launch of ABS/Eutelsat-2 launch on June 15, 2016, at 10:29 a.m. EDT from Space Launch Complex 40 on Cape Canaveral Air Force Station, Fl. Credit: Ken Kremer/kenkremer.com
Note: check out the expanding gallery of launch photos and videos from my space colleagues and myself.
Liftoff of the 229 foot tall SpaceX Falcon 9 took place at the opening of Wednesday’s launch window at 10:29 a.m. EDT (2:29 UTC) under mostly sunny skies with scattered clouds, thrilling crowds along the beaches and around the coastal areas.
Successful SpaceX Falcon 9 launch of ABS/Eutelsat-2 launch on June 15, 2016, at 10:29 a.m. EDT from Space Launch Complex 40 on Cape Canaveral Air Force Station, Fl. Credit: Ken Kremer/kenkremer.com
The goal of the launch was to deliver the Boeing-built EUTELSAT 117 West B and ABS-2A satellites to orbits for Latin American and Asian customers.
“Ascent phase & satellites look good,” SpaceX CEO and founder Elon Musk tweeted.
However the 156 foot tall first stage booster descended too quickly due to insufficient thrust from the descent engines and crashed on the droneship.
“But booster rocket had a RUD on droneship,” Musk noted. RUD stand for rapid unscheduled disassembly” which means it exploded on impact.
“Looks like thrust was low on 1 of 3 landing engines. High g landings v sensitive to all engines operating at max,” Musk elaborated.
Launch of SpaceX Falcon 9 with Eutelsat/ABS 2A on June 15, 2016 from Cape Canaveral Air Force Station, Fl. Credit: Julian Leek
The satellites are based on Boeing’s 702SP series program and were the first all-electric propulsion satellites when Boeing introduced it in 2012, a Boeing spokesperson Joanna Climer told Universe Today.
Liftoff occurred from Space Launch Complex 40 on Cape Canaveral Air Force Station in Florida on time at 10:29 a.m. EDT (2:29 UTC).
The crackling roar of 1.5 million pounds of thrust generated by nine Merlin 1 D engines was so load that even spectators watching some 20 miles away in Titusville, Fl heard it load and clear – eager onlookers told me with a smile of delight !
Folks enthusiastically shared experiences upon returning from my press site viewing area located less than 2 miles away from the launch pad !
Launch of SpaceX Falcon 9 with Eutelsat/ABS 2A on June 15, 2016 from Cape Canaveral Air Force Station, Fl. Credit: Julian Leek
The Falcon 9 launch was carried live on a SpaceX webcast that started about 20 minutes before liftoff, at approximately 10:09 a.m. EDT at SpaceX.com/webcast
The webcast offered a detailed play by play of launch events and exquisite live views from the ground and extraordinary views of many key events of the launch in progress from the rocket itself from side mounted cameras looking up into space and back down to the ground.
SpaceX Falcon 9 blasts off carrying ABS/Eutelsat-2 satellites on June 15, 2016, at 10:29 a.m. EDT from Space Launch Complex 40 on Cape Canaveral Air Force Station, Fl. Credit: Ken Kremer/kenkremer.com
Falcon 9 delivered the roughly 5000 pound commercial telecommunications satellites to a Geostationary Transfer Orbit (GTO) for Eutelsat based in Paris and Asia Broadcast Satellite of Bermuda and Hong Kong.
They were deployed at about 30 minutes and 35 minutes after liftoff.
Eutelsat 117 West B will provide Latin America with video, data, government and mobile services for Paris-based Eutelsat.
ABS 2A will distribute direct-to-home television, mobile and maritime communications services across Russia, India, the Middle East, Africa, Southeast Asia and the Indian Ocean region for Asia Broadcast Satellite of Bermuda and Hong Kong.
There are only minor differences between the two satellites. They were vertically stacked for launch and encased inside the Falcon 9 nose cone, or payload fairing using a Boeing-patented and customized interface configuration – as seen in the photo herein.
The telecom sats are “very similar, but not identical,” Climer told Universe Today.
Two Boeing built satellies named Eutelsat SA 117 West B and ABS 2A are due to launch on June 15, 2015 atop a SpaceX Falcon 9 rocket from Cape Canaveral, FL. Credit: SpaceX
“They vary slightly in mass, but have similar payload power. The satellite on top weighs less than the one on the bottom.”
They were tested at the Boeing Satellite Development Center in El Segundo, Calif., to ensure they could withstand the rigors of the launch environment. They have a design lifetime of a minimum of 15 years.
The satellites have no chemical thrusters. They will maneuver to their intended orbit entirely using a use xenon-based electric thruster propulsion system known as XIPS.
XIPS stands for xenon-ion propulsion system.
By using xenon electric propulsion thrusters, Boeing was able to save a lot of weight in their manufacture. This also enabled the satellites to fly together, in tandem rather than on two separate launches and at a much cheaper price to Eutelsat and ABS.
“XIPS uses the impulse generated by a thruster ejecting electrically charged particles at high velocities. XIPS requires only one propellant, xenon, and does not require any chemical propellant to generate thrust,” according to Boeing officials.
“XIPS is used for orbit raising and station-keeping for the 702SP series.”
Watch these incredible launch videos showing many different vantage points:
Close up view of the top umbilicals during the launch of the Eutelsat and ABS satellites on June 15, 2016 on SpaceX Falcon 9 booster #26 from Pad 40 of CCAFS. Credit: Jeff Seibert
Video Caption: SpaceX launch of Eutelsat and ABS Launch on 15 June 2016. Credit: USLaunchReport
Video caption: SpaceX Falcon 9 lifts off with Eutelsat 117W/ABS-2A electric propulsion comsats on June 15, 2016 at 10:29 p.m. EDT from Space Launch Complex 40 at Cape Canaveral Air Force Station, Fl, as seen in this up close video from Mobius remote camera positioned at pad. Credit: Ken Kremer/kenkremer.com
Wednesday’s launch was the sixth of this year for SpaceX.
Later this year, SpaceX hopes to relaunch one of the recovered first stage boosters that’s seems fit to fly.
Two others which landed harder will be used for long life testing.
One of my very attentive readers, Marie Bieniek, apparently spotted one of the recovered boosters being trucked back on US 19 North of Crystal River, Fl earlier this week, headed for SpaceX facilities possibly in Texas or California.
She was just driving along the Florida roads on Rt. 19 on Monday, Jun 13 when suddenly a Falcon appeared at about 11 AM! She kindly alerted me – so see her photo below.
An apparent SpaceX Falcon 9 recovered booster is spotted on US 19 North of Crystal River, Fl on June 13, 2016. Credit: Marie Bieniek
The SpaceX rockets and recovery technology are all being developed so they will one day lead to establishing a ‘City on Mars’ – according to the SpaceX’s visionary CEO and founder Elon Musk.
Musk aims to radically slash the cost of launching future rockets by recycling them and using them to launch new payloads for new paying customers.
SpaceX Falocn 9 streaks to orbit across the Florida skies after Eutelsat/ABS 2A comsat launch on June 15, 2016 from Cape Canaveral Air Force Station, Fl. Credit: Ken Kremer/kenkremer.com
Watch for Ken’s continuing on site reports direct from Cape Canaveral Air Force Station and the SpaceX launch pad.
Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.
Up close view of nose cone carrying two comsats atop SpaceX Falcon 9 that launched on June 15, 2016 from Cape Canaveral Air Force Station, Fl. Credit: Lane HermannPredawn view of SpaceX Falcon 9 and Eutelsat/ABS 2A comsats pn the morning of launch on June 15, 2016 from Space Launch Complex 40 on Cape Canaveral Air Force Station, Fl. Credit: Ken Kremer/kenkremer.comUp close view of nose cone carrying Eutelsat/ABS 2A comsats atop SpaceX Falcon 9 that launched on June 15, 2016 from Cape Canaveral Air Force Station, Fl. Credit: Ken Kremer/kenkremer.comDiagram of the Xenon propulsion system aboard the Boeing-built EUTELSAT 117 West B and ABS-2A satellites. Credit: Boeing
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Learn more about ULA Atlas and Delta rockets, SpaceX Falcon 9 rocket, Orbital ATK Cygnus, ISS, Boeing, Space Taxis, Mars rovers, Orion, SLS, Antares, NASA missions and more at Ken’s upcoming outreach events:
June 16: “SpaceX launches, ULA Delta 4 Heavy spy satellite, SLS, Orion, Commercial crew, Curiosity explores Mars, Pluto and more,” Kennedy Space Center Quality Inn, Titusville, FL, evenings
Logo for EUTELSAT 117 West B and ABS-2A satellite mission launch. Credit: SpaceX
Predawn view of SpaceX Falcon 9 and Eutelsat/ABS 2A comsats on the morning of launch on June 15, 2016 from Space Launch Complex 40 on Cape Canaveral Air Force Station, Fl. Credit: Ken Kremer/kenkremer.com
Upgraded SpaceX Falcon 9 awaits launch of Thaicom-8 communications satellite on May 27, 2016 from Space Launch Complex 40 at Cape Canaveral Air Force Station, FL. Credit: Ken Kremer/kenkremer.com
CAPE CANAVERAL AIR FORCE STATION, FL — Less than three weeks after their last successful launchand landing attempt involving a Thai payload, SpaceX is set to continue the firms rapid fire pace of satellite deliveries to orbit with a new mission involving a stacked pair of all-electric propulsion commercial comsats that are due to liftoff tomorrow, Wednesday morning.
Working off a hefty back log of lucrative launch contracts SpaceX is targeting Wednesday, June 15 for the launch of the Boeing-built EUTELSAT 117 West B and ABS-2A satellites for Latin American and Asian customers from Cape Canaveral Air Force Station in Florida on an upgraded Falcon 9 rocket.
SpaceX is aiming to launch at the opening of Wednesday’s launch window at 10:29 a.m. EDT (2:29 UTC) which closes at 11:13 a.m. EDT.
Two Boeing built satellies named Eutelsat SA 117 West B and ABS 2A are due to launch on June 15, 2015 atop a SpaceX Falcon 9 rocket from Cape Canaveral, FL. Credit: Boeing
SpaceX most recently scored a stellar success with the double headed launch of Thaicom-8 and sea based first stage landing on May 27 – as I reported here from the Cape.
And Wednesday’s launch comes just 5 days after Saturday’s (June 11) launch from the Cape of the world’s most powerful rocket – the Delta 4 Heavy – which delivered a huge spy satellite to orbit for the NRO in support of US national defense.
Indeed what makes this flight especially interesting is that the satellites are based on Boeing’s 702SP series program and were the first all-electric propulsion satellites when Boeing introduced it in 2012, a Boeing spokesperson Joanna Climer told Universe Today.
The 229 foot-tall (70 meter) Falcon 9 will deliver the roughly 5000 pound commercial telecommunications satellites to a Geostationary Transfer Orbit (GTO) for Eutelsat based in Paris and Asia Broadcast Satellite of Bermuda and Hong Kong.
SpaceX Falcon 9 poised for launch on June 15, 2016 from Cape Canaveral Air Force Station, Fl. Credit: Julian Leek
For the fourth time in a row, the spent first stage booster will again attempt to propulsively soft land on a platform at sea some nine minutes later.
You can watch the Falcon launch live on Wednesday via a special live webcast directly from SpaceX HQ in Hawthorne, Ca.
The SpaceX webcast will be available starting about 20 minutes before liftoff, at approximately 10:09 a.m. EDT at SpaceX.com/webcast
The two stage Falcon 9 rocket has a 44-minute long launch window that extends until 11:13 a.m. EDT on Wednesday, June 15.
The path to launch was cleared after SpaceX engineers successfully carried out a brief static fire test of the first stages engines with the rocket erect at pad 40. The customary test lasts a few seconds and was conducted headless – without the two satellites bolted on top.
Incredible sight of pleasure craft zooming past SpaceX Falcon 9 booster from Thaicom-8 launch on May 27, 2016 as it arrives at the mouth of Port Canaveral, FL, atop droneship platform on June 2, 2016. Credit: Ken Kremer/kenkremer.com
The vertically stacked pair of comsats are “very similar, but not identical,” Climer told me.
They are already encased inside the Falcon 9 payload fairing and stacked in a Boeing-patented and customized interface configuration – as seen in the photo herein.
They were tested at the Boeing Satellite Development Center in El Segundo, Calif., to ensure they could withstand the rigors of the launch environment. They have a design lifetime of a minimum of 15 years.
“They vary slightly in mass, but have similar payload power. The satellite on top weighs less than the one on the bottom.”
The Eutelsat satellite is carrying a hosted payload for the FAA.
They will detached and separate from one another in space. The top satellite will separate first while the pair are still attached to the second stage. Then the bottom satellite will detach completing the spacecraft separation event.
They will be deployed at about 30 minutes and 35 minutes after liftoff.
Eutelsat 117 West B will provide Latin America with video, data, government and mobile services for Paris-based Eutelsat.
ABS 2A will distribute direct-to-home television, mobile and maritime communications services across Russia, India, the Middle East, Africa, Southeast Asia and the Indian Ocean region for Asia Broadcast Satellite of Bermuda and Hong Kong.
The satellites have no chemical thrusters. They will maneuver to their intended orbit entirely using a use xenon-based electric thruster propulsion system known as XIPS.
XIPS stands for xenon-ion propulsion system.
“XIPS uses the impulse generated by a thruster ejecting electrically charged particles at high velocities. XIPS requires only one propellant, xenon, and does not require any chemical propellant to generate thrust,” according to Boeing officials.
“XIPS is used for orbit raising and station-keeping for the 702SP series.”Diagram of the Xenon propulsion system aboard the Boeing-built EUTELSAT 117 West B and ABS-2A satellites. Credit: Boeing
The ASDS drone ship landing platform known as “Of Course I Still Love You” or OCISLY was already dispatched several days ago.
It departed Port Canaveral for the landing zone located approximately 420 miles (680 kilometers) off shore and east of Cape Canaveral, Florida surrounded by the vastness of the Atlantic Ocean.
As I witnessed and reported here first hand, the Thaicom-8 first stage arrived on OCISLY six days after the ocean landing, in a tilted configuration. It was craned off the drone ship onto a ground support cradle two days later.
Upgraded SpaceX Falcon 9 blasts off with Thaicom-8 communications satellite on May 27, 2016 from Space Launch Complex 40 at Cape Canaveral Air Force Station, FL. 1st stage booster landed safely at sea minutes later. Credit: Ken Kremer/kenkremer.com
Watch for Ken’s continuing on site reports direct from Cape Canaveral Air Force Station and the SpaceX launch pad.
Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.
Learn more about ULA Atlas and Delta rockets, SpaceX Falcon 9 rocket, Orbital ATK Cygnus, ISS, Boeing, Space Taxis, Mars rovers, Orion, SLS, Antares, NASA missions and more at Ken’s upcoming outreach events:
June 14/15: “ULA Delta 4 Heavy spy satellite, SpaceX, SLS, Orion, Commercial crew, Curiosity explores Mars, Pluto and more,” Kennedy Space Center Quality Inn, Titusville, FL, evenings
Up close view of landing legs at base of SpaceX Falcon 9 that launched on June 15, 2016 from Cape Canaveral Air Force Station, Fl. Credit: Lane HermannLogo for EUTELSAT 117 West B and ABS-2A satellite mission launch. Credit: SpaceX
Special Guest:
NASA Astrobiologist Dr. Chris McKay organized an August 2014 workshop to discuss the future of a permanent moon base, and the ultimate goal of establishing a human settlement on Mars. The resultant nine papers have been recently published in a special issue of the journal New Space.
We’ve had an abundance of news stories for the past few months, and not enough time to get to them all. So we are now using a tool called Trello to submit and vote on stories we would like to see covered each week, and then Fraser will be selecting the stories from there. Here is the link to the Trello WSH page (http://bit.ly/WSHVote), which you can see without logging in. If you’d like to vote, just create a login and help us decide what to cover!
We record the Weekly Space Hangout every Friday at 12:00 pm Pacific / 3:00 pm Eastern. You can watch us live on Google+, Universe Today, or the Universe Today YouTube page.
Special Guests:
Mike Brown is the Richard and Barbara Rosenberg Professor of Planetary Astronomy at CalTech. Konstantin Batygin is Assistant Professor of Planetary Science at CalTech. They’ll be here discussing their discovery of Planet 9 and what’s been happening since that amazing announcement.
We’ve had an abundance of news stories for the past few months, and not enough time to get to them all. So we’ve started a new system. Instead of adding all of the stories to the spreadsheet each week, we are now using a tool called Trello to submit and vote on stories we would like to see covered each week, and then Fraser will be selecting the stories from there. Here is the link to the Trello WSH page (http://bit.ly/WSHVote), which you can see without logging in. If you’d like to vote, just create a login and help us decide what to cover!
We record the Weekly Space Hangout every Friday at 12:00 pm Pacific / 3:00 pm Eastern. You can watch us live on Universe Today or the Universe Today YouTube page.
The first Boeing CST-100 Starliner hull is bolted together by technicians working in Boeing’s Commercial Crew and Cargo Processing Facility at NASA’s Kennedy Space Center on May 2 for the Structural Test Article pressure vessel. Credit: Boeing
The first Boeing CST-100 Starliner hull is bolted together by technicians working in Boeing’s Commercial Crew and Cargo Processing Facility at NASA’s Kennedy Space Center on May 2 for the Structural Test Article pressure vessel. Credit: NASA
As completion nears for the prototype of Boeing’s first Starliner astronaut taxi, the aerospace firm announced a slip into 2018 for the blastoff date of the first crewed flight in order to deal with spacecraft mass, aerodynamic launch and flight software issues, a Boeing spokesperson told Universe Today.
Until this week, Boeing was aiming for a first crewed launch of the commercial Starliner capsule by late 2017, company officials had said.
The new target launch date for the first astronauts flying aboard a Boeing CST-100 Starliner “is February 2018,” Boeing spokeswoman Rebecca Regan told Universe Today.
“Until very recently we were marching toward the 2017 target date.”
Word of the launch postponement came on Wednesday via an announcement by Boeing executive vice president Leanne Caret at a company investor conference.
Boeing will conduct two critical unmanned test flights leading up to the manned test flight and has notified NASA of the revised flight schedule.
“The Pad Abort test is October 2017 in New Mexico. Boeing will fly an uncrewed orbital flight test in December 2017 and a crewed orbital flight test in February 2018,” Regan told me.
Previously, the uncrewed and crewed test flights were slated for June and October 2017.
“Boeing just recently presented this new schedule to NASA that gives a realistic look at where we are in the development. These programs are challenging.”
“As we build and test we are learning things. We are doing everything we can to make sure the vehicle is ready and safe – because that’s what most important,” Regan emphasized.
Indeed engineers just bolted together the upper and lower domes of Boeings maiden Starliner crew module last week, on May 2, forming the complete hull of the pressure vessel for the Structural Test Article (STA).
Boeing CST-100 Starliner crew capsule approaches the International Space Station in this artists concept. Credit: Boeing
Altogether there are 216 holes for the bolts. They have to line up perfectly. The seals are checked to make sure there are no leaks, which could be deadly in space.
Starliner is being manufactured in Boeing’s Commercial Crew and Cargo Processing Facility (C3PF) at NASA’s Kennedy Space Center (KSC) in Florida.
The STA will be subjected to rigorous environmental and loads testing to prove its fitness to fly humans to space and survive the harsh extremes of the space environment.
Regan cited three technical factors accounting for the delayed launch schedule. The first relates to mass.
“There are a couple of things that impacted the schedule as discussed recently by John Elbon, Boeing vice president and general manager of Space Exploration.”
“First is mass of the spacecraft. Mass whether it’s from aircraft or spacecraft is obviously always something that’s inside the box. We are working that,” Regan stated.
The second relates to aerodynamic loads which Boeing engineers believe they may have solved.
“Another challenge is aero-acoustic issues related to the spacecraft atop the launch vehicle. Data showed us that the spacecraft was experiencing some pressures [during launch] that we needed to go work on more.”
Starliners will launch to space atop the United Launch Alliance (ULA) Atlas V rocket from pad 41 on Cape Canaveral Air Force Station in Florida.
“The aerodynamic acoustic loads data we were getting told us that we needed to go do some additional work. We actually now have a really viable option that we are testing right now in a wind tunnel this month.”
“So we think we are on the right path there. We have some design options we are looking at. We think we found a viable option that’s inside the scope of where we need to be on those aerodynamic acoustics in load.”
“So we will look at the data from the new wind tunnel tests.”
The third relates to new software requirements from NASA for docking at the ISS.
“NASA also levied some additional software requirements on us, in order to dock with the station. So those additional software requirements alone, in the contract, probably added about 3 months to our schedule, for our developers to work that.”
Technicians monitor connection operation of upper and lower domes of the first complete hull for the Boeing CST-100 Starliner’s Structural Test Article vehicle at the Kennedy Space Center on May 2, 2016. Credit: Boeing
The Boeing CST 100 Starliner is one of two private astronaut capsules – along with the SpaceX Crew Dragon – being developed under a commercial partnership contract with NASA to end our sole reliance on Russia for crew launches back and forth to the International Space Station (ISS).
The goal of NASA’s Commercial Crew Program (CCP) is to restore America’s capability to launch American astronauts on American rockets from American soil to the ISS, as soon as possible.
Boeing was awarded a $4.2 Billion contract in September 2014 by NASA Administrator Charles Bolden to complete development and manufacture of the CST-100 Starliner space taxi under the agency’s Commercial Crew Transportation Capability (CCtCap) program and NASA’s Launch America initiative.
Since the retirement of NASA’s space shuttle program in 2011, the US was been 100% dependent on the Russian Soyuz capsule for astronauts rides to the ISS at a cost exceeding $70 million per seat.
Due to huge CCP funding cuts by Congress, the targeted launch dates for both Starliner and Crew Dragon have been delayed repeatedly from the initially planned 2015 timeframe to the latest goal of 2017.
Upper and lower domes come together to form first complete hull for the Boeing CST-100 Starliner’s Structural Test Article vehicle at the Kennedy Space Center on May 2, 2016. Credit: Boeing
The Structural Test Article plays a critical role serving as the pathfinder vehicle to validate the manufacturing and processing methods for the production of all the operational spacecraft that will follow in the future.
Although it will never fly in space, the STA is currently being built inside the renovated C3PF using the same techniques and processes planned for the operational spacecraft that will carry astronaut crews of four or more aloft to the ISS in 2018 and beyond.
View of upper dome and newly attached crew access tunnel of the first Boeing CST-100 ‘Starliner’ crew spaceship under assembly at NASA’s Kennedy Space Center. This is part of the maiden Starliner crew module known as the Structural Test Article (STA) being built at Boeing’s refurbished Commercial Crew and Cargo Processing Facility (C3PF) manufacturing facility at KSC. Numerous strain gauges have been installed for loads testing. Credit: Ken Kremer /kenkremer.com
“The Structural Test Article is not meant to ever fly in space but rather to prove the manufacturing methods and overall ability of the spacecraft to handle the demands of spaceflight carrying astronauts to the International Space Station,” says NASA.
The STA is also the first spacecraft to come together inside the former shuttle hangar known as an orbiter processing facility, since shuttle Discovery was moved out of the facility following its retirement and move to the Smithsonian’s Udvar-Hazy Center near Washington, D.C., in 2012.
“It’s actually bustling in there right now, which is awesome. Really exciting stuff,”Regan told me.
Regan also confirmed that the completed Starliner STA will soon be transported to Boeing’s facility in Huntington Beach, California for a period of critical stress testing that verifies the capabilities and worthiness of the spacecraft.
“Boeing’s testing facility in Huntington Beach, California has all the facilities to do the structural testing and apply loads. They are set up to test spacecraft,” said Danom Buck, manager of Boeing’s Manufacturing and Engineering team at KSC, during a prior interview in the C3PF.
“At Huntington Beach we will test for all of the load cases that the vehicle will fly in and land in – so all of the worst stressing cases.”
“So we have predicted loads and will compare that to what we actually see in testing and see whether that matches what we predicted.”
NASA notes that “the tests must bear out that the capsules can handle the conditions of space as well as engine firings and the pressure of launch, ascent and reentry. In simple terms, it will be shaked, baked and tested to the extreme.”
Lessons learned will be applied to the first flight test models of the Starliner. Some of those parts have already arrived at KSC and are “in the manufacturing flow in Florida.”
“Our team is initiating qualification testing on dozens of components and preparing to assemble flight hardware,” said John Mulholland, vice president and program manager of Boeing’s Commercial Programs, in a statement. “These are the first steps in an incredibly exciting, important and challenging year.”
View of lower dome of the first Boeing CST-100 ‘Starliner’ crew spaceship under assembly at NASA’s Kennedy Space Center and known as the Structural Test Article (STA), with many strain gauges installed. The Starliner STA is being built at Boeing’s Commercial Crew and Cargo Processing Facility (C3PF) manufacturing facility at KSC. Credit: Ken Kremer /kenkremer.com
SpaceX has announced plans to launch their first crew Dragon test flight before the end of 2017.
But the launch schedules for both Boeing and SpaceX are subject to review, dependent on satisfactorily achieving all agreed to milestones under the CCP contracts and approval by NASA, and can change at any time. So additional schedule alternations are not unexpected.
Boeing’s commercial CST-100 ‘Space Taxi’ will carry a crew of four or more astronauts to low Earth orbit and the ISS from US soil. Mockup with astronaut mannequins seated below pilot console and Samsung tablets was unveiled on June 9, 2014 at its planned manufacturing facility at the Kennedy Space Center in Florida. Credit: Ken Kremer – kenkremer.com
Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.
Boeing ‘Starliner’ commercial crew space taxi manufacturing facility marks Grand Opening at the Kennedy Space Center on Sept 4. 2015. Exterior view depicting newly installed mural for the Boeing Company’s newly named CST-100 ‘Starliner’ commercial crew transportation spacecraft on the company’s Commercial Crew and Cargo Processing Facility (C3PF) at NASA’s Kennedy Space Center in Florida. Credit: Ken Kremer /kenkremer.com
