Astronomy Cast Ep. 450: Inflatable Habitats

In order to live in space, we’ll need to live in a habitat that simulates the temperature, pressure and atmosphere of Earth. And one of the most interesting ideas for how to do this will be with inflatable habitats. In fact, there are a few habitats in the works right now, including one attached to the International Space Station.

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Orbital ATK Proposes Man-Tended Lunar-Orbit Outpost by 2020 for Link Up with NASA’s Orion

Artist rendering of Orbital ATK concept for an initial lunar habitat outpost, as it would appear with NASA’s Orion spacecraft in 2021. Credit: Orbital ATK
Artist rendering of Orbital ATK concept for an initial lunar habitat outpost, as it would appear with NASA’s Orion spacecraft in 2021. Credit: Orbital ATK
Artist rendering of Orbital ATK concept for an initial lunar habitat outpost, as it would appear with NASA’s Orion spacecraft in 2021. Credit: Orbital ATK

Orbital ATK has unveiled a practical new proposal to build a near term man-tended outpost in lunar orbit that could launch by 2020 and be operational in time for a lunar link-up with NASA’s Orion crew module during its maiden mission, when American astronauts finally return to the Moon’s vicinity in 2021 – thus advancing America’s next giant leap in human exploration of deep space.

The intrepid offer by Orbital could be carried out rather quickly because it utilizes an evolved version of the company’s already proven commercial Cygnus space station resupply freighter as “the building block … in cislunar space,” said Frank DeMauro, Orbital ATK Vice President for Human Spaceflight Systems, in an exclusive interview with Universe Today. See an artist concept in the lead image.

“Our Cygnus spacecraft is the building block to become a vehicle for exploration beyond low Earth orbit,” Orbital ATK’s Frank DeMauro told Universe Today.

“We are all about supporting NASA’s Mission to Mars. We feel that getting experience in cislunar space is critical to the buildup of the capabilities to go to Mars.”

NASA’s agency wide goal is to send astronauts on a ‘Journey to Mars’ in the 2030s – and expeditions to cislunar space in the 2020s serve as the vital ‘proving ground’ to fully develop, test out and validate the robustness of crucial technologies upon which the astronauts lives will depend on later Red Planet missions lasting some 2 to 3 years.

Orbital ATK’s lunar-orbit outpost proposal was announced at an official hearing of the US House of Representatives Subcommittee on Space on Wednesday, May 18, by former NASA Astronaut and Orbital ATK President of the Space Systems Group, Frank Culbertson.

“A lunar-orbit habitat will extend America’s leadership in space to the cislunar domain,” said Orbital ATK President of the Space Systems Group, Frank Culbertson.

“A robust program to build, launch and operate this initial outpost would be built on NASA’s and our international partners’ experience gained in long-duration human space flight on the International Space Station and would make use of the agency’s new Space Launch System (SLS) and Orion deep-space transportation system.”

The idea is to assemble an initial crew-tended habitat with pressurized work and living volume for the astronauts based on a Cygnus derived vehicle, and have it pre-positioned and functioning in lunar-orbit by 2020.

As envisioned by Orbital ATK, the habitat would be visited during NASA’s first manned mission of SLS and Orion to the Moon known as Exploration Mission-2 (EM-2).

The three week long EM-2 lunar test flight could launch as early as August 2021 – if sufficient funding is available.

The goals of EM-2 and following missions could be significantly broadened via docking with a lunar outpost. And Orion mission durations could be extended to 60 days.

NASA hopes to achieve a launch cadence for Orion/SLS of perhaps once per year.

Therefore autonomy and crew tended capability has to be built in to the lunar habitat right from the start – since crew visits would account for only a fraction of its time but enable vastly expanded science and exploration capabilities.

The initial lunar habitat envisioned by Orbital ATK would be comprised of two upgraded Cygnus pressurized vehicles – provisionally dubbed as Exploration Augmentation Modules (EAM). They would be attached to a multi-port docking module very similar in concept and design to the docking Nodes already flying in orbit as integral components of the ISS.

A Cygnus cargo spacecraft named the SS Rick Husband  is being prepared inside the Payload Hazardous Servicing Facility at NASA's Kennedy Space Center for upcoming Orbital ATK CRS-6/OA-6 mission to deliver hardware and supplies to the International Space Station. The Cygnus is scheduled to lift off atop a United Launch Alliance Atlas V rocket on March 22, 2016.  Credit: Ken Kremer/kenkremer.com
A Cygnus cargo spacecraft named the SS Rick Husband is being prepared inside the Payload Hazardous Servicing Facility at NASA’s Kennedy Space Center for upcoming Orbital ATK CRS-6/OA-6 mission to deliver hardware and supplies to the International Space Station. The Cygnus launched atop a United Launch Alliance Atlas V rocket on March 22, 2016. Credit: Ken Kremer/kenkremer.com

The lunar Cygnus vehicles would be upgraded from the enhanced cargo ships currently being manufactured and launched to the ISS.

“There are additional capabilities that we can put into the Cygnus module. We can make them longer and bigger so they can carry more logistics and carry more science,” DeMauro elaborated.

A variety of supplementary subsystems would also need to be enhanced.

“We looked at what systems we would need to modify to make it a long term habitation module. Since we would not be docked to the ISS, we would need our own Environmental Control and Life Support Systems (ECLSS) out at lunar orbit to support the crew.”

“The service module would also need to be improved due to the high radiation environment and the longer time.”

“We also need to look at the thermal protection subsystem, radiation protection subsystem and power subsystems to support the vehicle for many years as opposed to the short time spent at the ISS. More power is also needed to support more science. We also need a propulsion system to get to the Moon and maintain the vehicle.”

“All that work is getting looked at now – to determine what we need to modify and upgrade and how we would do all that work,” DaMauro told me.

The habitat components would be launched to the Moon on a commercial launch vehicle.

High on the list of candidate launchers would be the United Launch Alliance Atlas V rocket which recently already successfully delivered two Cygnus cargo ships to the ISS in Dec. 2015 and March 2016.

Other potential boosters include the ULA Delta IV and even ESA’s Ariane V as a way to potentially include international participation.

Inside the Payload Hazardous Servicing Facility at NASA's Kennedy Space Center in Florida, a Cygnus cargo spacecraft is being prepared for the upcoming Orbital ATK Commercial Resupply Services-6 mission to deliver hardware and supplies to the International Space Station. The Cygnus was named SS Rick Husband in honor of the commander of the STS-107 mission. On that flight, the crew of the space shuttle Columbia was lost during re-entry on Feb. 1, 2003. The Cygnus is scheduled to lift off atop a United Launch Alliance Atlas V rocket on March 22.  Credit: Ken Kremer/kenkremer.com
Inside the Payload Hazardous Servicing Facility at NASA’s Kennedy Space Center in Florida, a Cygnus cargo spacecraft is being prepared for the upcoming Orbital ATK Commercial Resupply Services-6 mission to deliver hardware and supplies to the International Space Station. The Cygnus was named SS Rick Husband in honor of the commander of the STS-107 mission. On that flight, the crew of the space shuttle Columbia was lost during re-entry on Feb. 1, 2003. The Cygnus launched atop a United Launch Alliance Atlas V rocket on March 22. Credit: Ken Kremer/kenkremer.com

The habitat components could be manufactured and launched about three years after getting a ‘Go Ahead’ contract from NASA.

Orbital ATK already has an established production line flowing to manufacture a steady stream of Cygnus cargo freighters to fulfill their NASA commercial resupply contract with NASA for the ISS – accumulating know how and cost reduction efficiencies.

“Since many aspects of operations in deep space are as yet untested, confidence must be developed through repeated flights to, and relatively long-duration missions in, cislunar space,” says Culbertson.

“Orbital ATK continues to operate our Cygnus cargo logistics vehicle as a flagship product, so we are ready to quickly and affordably implement an initial Cygnus-derived habitat in cislunar space within three years of a go-ahead.”

Over time, the outpost could be expanded with additional habitat and research modules delivered by Orion/SLS, commercial or international rockets. Perhaps even Bigelow expandable commercial modules could be added later.

Cygnus is suitable for wide ranging science experiments and gear. It could also launch cubesats – like the current Cygnus berthed at the ISS is equipped with a cubesat deployer.

Potential lunar landers developed by international partners could dock at the cislunar habitats open docking ports in between surface science forays.

“We are doing science now on Cygnus and we would expect to carry along science experiments on the new Cygnus vehicle. The vehicle is very attractive to science experiments,” DeMauro explained.

“There really is no limit to what the outpost could become.”

“What we put out is very exciting,” DeMauro noted.

“As a company we are looking forward to working in this arena. Our suggested plans are in line with where NASA wants to go. And we think we are the right company to play a big part in that!”

By incorporating commercial companies and leveraging the considerable technology development lessons learned from Cygnus, NASA should realize significant cost savings in implementing its human exploration strategy. Although Orbital ATK is not divulging a cost estimate for the lunar habitat at this time, the cost savings from a commercial partner should be considerable. And the 3 year time frame to launch is very attractive.

Orion is designed to send astronauts deeper into space than ever before, including missions to the Moon, asteroids and the Red Planet. Cygnus derived modules and/or other augmenting hardware components will be required to carry out any round trip human missions to the Martian surface.

NASA is now building the next Orion capsule at the Kennedy Space Center. It will launch unpiloted atop the first SLS rocket in late 2018 on the EM-1 mission.

Lockheed Martin engineers and technicians prepare the Orion pressure vessel for a series of tests inside the proof pressure cell in the Neil Armstrong Operations and Checkout Building at NASA's Kennedy Space Center in Florida. Photo credit: NASA/Kim Shiflett
Lockheed Martin engineers and technicians prepare the Orion pressure vessel for a series of tests inside the proof pressure cell in the Neil Armstrong Operations and Checkout Building at NASA’s Kennedy Space Center in Florida. Photo credit: NASA/Kim Shiflett

Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.

Ken Kremer

Orion crew module pressure vessel for NASA’s Exploration Mission-1 (EM-1) is unveiled for the first time on Feb. 3, 2016 after arrival at the agency’s Kennedy Space Center (KSC) in Florida. It is secured for processing in a test stand called the birdcage in the high bay inside the Neil Armstrong Operations and Checkout (O&C) Building at KSC. Launch to the Moon is slated in 2018 atop the SLS rocket.  Credit: Ken Kremer/kenkremer.com
Orion crew module pressure vessel for NASA’s Exploration Mission-1 (EM-1) is unveiled for the first time on Feb. 3, 2016 after arrival at the agency’s Kennedy Space Center (KSC) in Florida. It is secured for processing in a test stand called the birdcage in the high bay inside the Neil Armstrong Operations and Checkout (O&C) Building at KSC. Launch to the Moon is slated in 2018 atop the SLS rocket. Credit: Ken Kremer/kenkremer.com

Weekly Space Hangout – March 20, 2015: Lee Billings’ Five Billion Years of Solitude

Host: Fraser Cain (@fcain)
Special Guest: Author Lee Billings, discussing his book “Five Billion Years of Solitude”(@LeeBillings / leebillings.com/)
Guests:
Dr. Pamela Gay (cosmoquest.org / @starstryder)
Morgan Rehnberg (cosmicchatter.org / @MorganRehnberg )
Brian Koberlein (@briankoberlein)
Continue reading “Weekly Space Hangout – March 20, 2015: Lee Billings’ Five Billion Years of Solitude”

Teenaged Space Station Thriving After 15 Years Of Science, Extreme Construction And Tricky Repairs

The International Space Station in March 2009 as seen from the departing STS-119 space shuttle Discovery crew. Credit: NASA/ESA

Extreme conditions surround the International Space Station’s scientific work, to say the least. It takes a rocketship to get there. Construction required more than 1,000 hours of people using spacesuits. Astronauts must balance their scientific work with the need to repair stuff when it breaks (like an ammonia coolant leak this past spring.)

But amid these conditions, despite what could have been show-stoppers to construction such as the Columbia shuttle tragedy of 2003, and in the face of changing political priorities and funding from the many nations building the station, there the ISS orbits. Fully built, although more is being added every year. The first module (Zarya) launched into space 15 years ago tomorrow. Humans have been on board continuously since November 2000, an incredible 13 years.

The bulk of construction wrapped up in 2011, but the station is still growing and changing and producing science for the researchers sending experiments up there. Below are some of the milestones of construction in the past couple of decades. Did we miss something important? Let us know in the comments.

It's a baby space station! The Russian Zarya module (left) and U.S. Unity module after they were joined on Dec. 4, 1998. Photograph taken by the STS-88 crew aboard space shuttle Endeavour. Credit: NASA
It’s a baby space station! The Russian Zarya module (left) and U.S. Unity module after they were joined on Dec. 4, 1998. Photograph taken by the STS-88 crew aboard space shuttle Endeavour. Credit: NASA
The space station with newly installed U.S. solar arrays (top) in December 2000. Picture taken by the departing STS-97 crew aboard space shuttle Endeavour. Credit: NASA
The space station with newly installed U.S. solar arrays (top) in December 2000. Picture taken by the departing STS-97 crew aboard space shuttle Endeavour. Credit: NASA
The Expedition 1 crew, which docked with the space station on Nov. 2, 2000. From left, NASA's Bill Shepherd, and Roscosmos' Yuri Gidzenko and Sergei Krikalev. Humans have lived continuously in orbit since that day, more than 13 years ago. Credit: NASA
The Expedition 1 crew, which docked with the space station on Nov. 2, 2000. From left, NASA’s Bill Shepherd, and Roscosmos’ Yuri Gidzenko and Sergei Krikalev. Humans have lived continuously in orbit since that day, more than 13 years ago. Credit: NASA
STS-114 NASA astronaut Steve Robinson in 2005 aboard Canadarm2, a robotic arm designed specifically for International Space Station construction. Canadarm2 was installed during STS-100 in 2001. It took more than 1,000 hours of spacewalking assembly to put the station together. Credit: NASA
STS-114 NASA astronaut Steve Robinson in 2005 aboard Canadarm2, a robotic arm designed specifically for International Space Station construction. Canadarm2 was installed during STS-100 in 2001. It took more than 1,000 hours of spacewalking assembly to put the station together. Credit: NASA
With NASA Expedition 2 astronaut Susan Helms controlling Canadarm2, the Quest airlock is brought over for installation on Unity Node 1 aboard the International Space Station. Today, Quest is the usual departure point for U.S. spacewalks. Credit: NASA
With NASA Expedition 2 astronaut Susan Helms controlling Canadarm2, the Quest airlock is brought over for installation on Unity Node 1 aboard the International Space Station. Today, Quest is the usual departure point for U.S. spacewalks. Credit: NASA
November 3, 2007 – Canadarm2 played a big role in helping astronauts fix a torn solar array.  The arm’s reach was extended by the Orbiter Boom Sensor System, and here, allowing astronaut Scott Parazynski analyses the solar panel while anchored to the boom. Credit: NASA
From time to time, astronauts are called upon to perform tricky repairs to the International Space Station. This October 2007 spacewalk by NASA astronaut Scott Parazynski during shuttle mission STS-120 repaired tears to one of the station’s solar panels — while the panel was powered. Spacewalks have also addressed ammonia leaks, among other things. Credit: NASA
European Space Agency astronaut Hans Schlegel works on installing the ESA Columbus laboratory in 2008. The ten racks on board Columbus can be worked on by astronauts or controlled remotely from a center in Germany. NASA is trying to position the station as an orbiting laboratory that can perform experiments that are impossible on Earth, but astronauts must balance science work with maintenance tasks aboard the station. Credit: NASA
European Space Agency astronaut Hans Schlegel works on installing the ESA Columbus laboratory in 2008. The ten racks on board Columbus can be worked on by astronauts or controlled remotely from a center in Germany. NASA is trying to position the station as an orbiting laboratory that can perform experiments that are impossible on Earth, but astronauts must balance science work with maintenance tasks aboard the station. Credit: NASA
Astronaut Tracy Caldwell Dyson reflects on the view from the ISS's Cupola. Credit: Doug Wheelock/NASA
Astronaut Tracy Caldwell Dyson (Expedition 23/24) reflects on the view from the ISS’s Cupola in 2010. This panoramic window to Earth was a late addition to the station, in February 2010. Credit: Doug Wheelock/NASA
Space station construction is still ongoing. In 2015, the Bigelow Expandable Activity Module (BEAM) will be attached to the station as a sort of inflatable room. The test will examine the viability of inflatable structures in space. Pictured in front are NASA Deputy Administrator Lori Garver and Robert T. Bigelow, president and founder of Bigelow Aerospace in 2013. NASA/Bill Ingalls
Space station construction is still ongoing. In 2015, the Bigelow Expandable Activity Module (BEAM) will be attached to the station as a sort of inflatable room. The test will examine the viability of inflatable structures in space. Pictured in front are NASA Deputy Administrator Lori Garver and Robert T. Bigelow, president and founder of Bigelow Aerospace in 2013. NASA/Bill Ingalls