Buster the Dummy Strapped in for Mile High SpaceX Dragon Flight Test

SpaceX and NASA are just days away from a crucial test of a crew capsule escape system that will save astronauts lives in the unlikely event of a launch failure with the Falcon 9 rocket.

Buster the Dummy is already strapped into his seat aboard the SpaceX Crew Dragon test vehicle for what is called the Pad Abort Test, that is currently slated for Wednesday, May 6.

The test is critical for the timely development of the human rated Dragon that NASA is counting on to restore the US capability to launch astronauts from US soil abroad US rockets to the International Space Station (ISS) as early as 2017.

Boeing was also selected by NASA to build the CST-100 spaceship to provide a second, independent crew space taxi capability to the ISS during 2017.

The May 6 pad abort test will be performed from the SpaceX Falcon 9 launch pad from a platform at Space Launch Complex 40 (SLC-40) at Cape Canaveral Air Force Station, Florida. The test will not include an actual Falcon 9 booster.

First look at the SpaceX Crew Dragon’s pad abort vehicle set for flight test in March 2014.  Credit: SpaceX.
First look at the SpaceX Crew Dragon’s pad abort vehicle set for flight test in May 2015. Credit: SpaceX.

The SpaceX Dragon and trunk together stand about 20 feet tall and are positioned atop the launch mount at SLC-40 for what is clearly labeled as a development test to learn how the Dragon, engines and abort system perform.

Buster will soar along inside the Dragon that will be rapidly propelled to nearly a mile high height solely under the power of eight SpaceX SuperDraco engines.

The trunk will then separate, parachutes will be deployed and the capsule will splashdown about a mile offshore from Florida in the Atlantic Ocean, said Hans Koenigsmann, vice president of Mission Assurance at SpaceX during a May 1, 2015 press briefing on the pad abort test at the Kennedy Space Center, Florida.

The entire test will take about a minute and a half and recovery teams will retrieve Dragon from the ocean and bring it back on shore for detailed analysis.

The test will be broadcast live on NASA TV. The test window opens at 7 a.m. EDT May 6 and extends until 2:30 p.m. EDT. The webcast will start about 20 minutes prior to the opening of the window. NASA will also provide periodic updates about the test at their online Commercial Crew Blog.

SpaceX Dragon V2 pad abort test flight vehicle. Credit: SpaceX
SpaceX Dragon V2 pad abort test flight vehicle. Credit: SpaceX

The test is designed to simulate an emergency escape abort scenario from the test stand at the launch pad in the unlikely case of booster failing at liftoff or other scenario that would threaten astronauts inside the spacecraft.

The pad abort demonstration will test the ability of a set of eight SuperDraco engines built into the side walls of the crew Dragon to pull the vehicle away from the launch pad in a split second in a simulated emergency to save the astronauts lives in the event of a real emergency.

The SuperDraco engines are located in four jet packs around the base. Each engine produces about 15,000 pounds of thrust pounds of axial thrust, for a combined total thrust of about 120,000 pounds, to carry astronauts to safety, according to Koenigsmann.

“This is what SpaceX was basically founded for, human spaceflight,” said Hans Koenigsmann, vice president of Mission Assurance with SpaceX.

“The pad abort is going to show that we’ve developed a revolutionary system for the safety of the astronauts, and this test is going to show how it works. It’s our first big test on the Crew Dragon.”

SpaceX and NASA hope to refurbish and reuse the same Dragon capsule for another abort test at high altitude later this year. The timing of the in flight abort test hinges on the outcome of the pad abort test.

“No matter what happens on test day, SpaceX is going to learn a lot,” said Jon Cowart, NASA’s partner manager for SpaceX. “One test is worth a thousand good analyses.”

Meet Dragon V2 - SpaceX CEO Elon pulls the curtain off manned Dragon V2 on May 29, 2014 for worldwide unveiling of SpaceX's new astronaut transporter for NASA. Credit: SpaceX
Meet Dragon V2 – SpaceX CEO Elon pulls the curtain off manned Dragon V2 on May 29, 2014 for worldwide unveiling of SpaceX’s new astronaut transporter for NASA. Credit: SpaceX

Beside Buster the dummy, who is human-sized, the Dragon is outfitted with 270 sensors to measure a wide range of vehicle, engine, acceleration and abort test parameters.

“There’s a lot of instrumentation on this flight – a lot,” Koenigsmann said. “Temperature sensors on the outside, acoustic sensors, microphones. This is basically a flying instrumentation deck. At the end of the day, that’s the point of tests, to get lots of data.”

Buster will be accelerated to a force of about 4 to 4½ times the force of Earth’s gravity, noted Koenigsmann.

The pad abort test is being done under SpaceX’s Commercial Crew Integrated Capability (CCiCap) agreement with NASA that will eventually lead to certification of the Dragon for crewed missions to low Earth orbit and the ISS.

“The point is to gather data – you don’t have to have a flawless test to be successful,” Cowart said.

The second Dragon flight test follows later in the year, perhaps in the summer. It will launch from a SpaceX pad at Vandenberg Air Force Base in California and involves simulating an in flight emergency abort scenario during ascent at high altitude at maximum aerodynamic pressure (Max-Q) at about T plus 1 minute, to save astronauts lives.

The pusher abort thrusters would propel the capsule and crew safely away from a failing Falcon 9 booster for a parachute assisted splashdown into the Ocean.

Koenigsmann notes that the SpaceX abort system provides for emergency escape all the way to orbit, unlike any prior escape system such as the conventional launch abort systems (LAS) mounted on top of the capsule.

“Whatever happens to Falcon 9, you will be able to pull out the astronauts and land them safely on this crew Dragon,” said Koenigsmann. “In my opinion, this will make it the safest vehicle that you can possibly fly.”

The SpaceX Dragon V2 and Boeing CST-100 vehicles were selected by NASA last fall for further funding under the auspices of the agency’s Commercial Crew Program (CCP), as the worlds privately developed spaceships to ferry astronauts back and forth to the International Space Station (ISS).

Both SpaceX and Boeing plan to launch the first manned test flights to the ISS with their respective transports in 2017.

During the Sept. 16, 2014 news briefing at the Kennedy Space Center, NASA Administrator Charles Bolden announced that contracts worth a total of $6.8 Billion were awarded to SpaceX to build the manned Dragon V2 and to Boeing to build the manned CST-100.

The next Falcon 9 launch is slated for mid-June carrying the CRS-7 Dragon cargo ship on a resupply mission for NASA to the ISS. On April 14, a flawless Falcon 9 launch boosted the SpaceX CRS-6 Dragon to the ISS.

SpaceX Falcon 9 and Dragon blastoff from Space Launch Complex 40 at Cape Canaveral Air Force Station in Florida on April 14, 2015 at 4:10 p.m. EDT  on the CRS-6 mission to the International Space Station. Credit: Ken Kremer/kenkremer.com
SpaceX Falcon 9 and Dragon blastoff from Space Launch Complex 40 at Cape Canaveral Air Force Station in Florida on April 14, 2015 at 4:10 p.m. EDT on the CRS-6 mission to the International Space Station. Credit: Ken Kremer/kenkremer.com

There was no attempt to soft land the Falcon 9 first stage during the most recent launch on April 27. Due to the heavy weight of the TurkmenÄlem52E/MonacoSat satellite there was not enough residual fuel for a landing attempt on SpaceX’s ocean going barge.

The next landing attempt is set for the CRS-7 mission.

Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.

Ken Kremer

Hans Koenigsmann, vice president of Mission Assurance at SpaceX during CRS-6 mission media briefing in April 2015 at the Kennedy Space Center.  Credit: Ken Kremer/kenkremer.com
Hans Koenigsmann, vice president of Mission Assurance at SpaceX during CRS-6 mission media briefing in April 2015 at the Kennedy Space Center. Credit: Ken Kremer/kenkremer.com

Spectacular 5th SpaceX Launch in 2015 Sets Record Pace, Clears Path for Critical Flights Ahead

SpaceX set a new internal record pace for time between blastoffs of their workhorse Falcon 9 rocket with Monday’s spectacular dusky liftoff of Turkmenistan’s first satellite into heavily overcast skies that has cleared the path ahead for a busy manifest of critical flights starting with a critical pad abort test for NASA just a week from today.

After a 49 minute delay due to grim weather conditions, weather officials finally found a “window in the clouds” that permitted the Falcon 9 to launch on Monday, April 27, 2015 at 7:03pm EDT (2303 GMT).

The launch took place just 13 days after successfully launching the SpaceX Dragon CRS-6 resupply freighter to the International Space Station (ISS) for NASA on April 14.

Overall this launch marked Falcon 9’s fifth launch in four months and second in 13 days, besting SpaceX’s previous turnaround record by one day.

But it was touch and go all afternoon, when two weather rules related to cloudy conditions violated the launch commit criteria and forced a no go from the originally planned 6:14 liftoff time.

The situation was not at all promising when the weather officer announced “NO GO” during the prelaunch poll that resulted in a recycle to the T minus 20 minute mark with seemingly little prospect of a launch. Then all of a sudden, conditions improved and the count was resumed and “wet off without a hitch” said SpaceX.

On April 27, 2015 at 7:03 p.m. EDT, Falcon 9 lifted off from SpaceX’s Launch Complex 40 at Cape Canaveral Air Force Station carrying the TurkmenÄlem52E/MonacoSat satellite. Credit: SpaceX
On April 27, 2015 at 7:03 p.m. EDT, Falcon 9 lifted off from SpaceX’s Launch Complex 40 at Cape Canaveral Air Force Station carrying the TurkmenÄlem52E/MonacoSat satellite. Credit: SpaceX

The 224 foot tall SpaceX Falcon 9 launched on a commercial mission for Thales Alenia Space carrying the first ever communications satellite for the nation of Turkmenistan.

The TurkmenÄlem52E/MonacoSat satellite was built by Thales Alenia Space.

Launch sequence showing blastoff of SpaceX Falcon 9 on April 27, 2015 from Space Launch Complex 40 (SLC-40) at Cape Canaveral Air Force Station, Florida.  Credit: Chuck and Carol Higgins
Launch sequence showing blastoff of SpaceX Falcon 9 on April 27, 2015 from Space Launch Complex 40 (SLC-40) at Cape Canaveral Air Force Station, Florida. Credit: Chuck and Carol Higgins

The 14 story Falcon 9 first stage is powered by 9 Merlin 1D engines that generate about 1.3 million pounds of thrust.

The Falcon 9’s first and second stages separated three minutes after launch. The second stage fired for six minutes for its first burn to reach the initial parking orbit. It then reignited twenty-six minutes into flight, to completed a one-minute burn.

Rocket cameras capture In flight view of Falcon 9 second stage engine firing back dropped by Earth. Credit: SpaceX
Rocket cameras capture In flight view of Falcon 9 second stage engine firing back dropped by Earth. Credit: SpaceX

The launch delivered the 10,375-pound (4500 kg) TurkmenÄlem52E/MonacoSat satellite to a geosynchronous transfer orbit. The satellite was deployed as planned approximately 32 minutes after liftoff.

Launches are never easy, as exemplified by a post launch tweet from SpaceX CEO Elon Musk after the satellite was deployed from the second stage.

‘Rocket launch good, satellite in geo transfer orbit. Still so damn intense. Looking fwd to it feeling normal one day,” tweeted Musk.

Despite the launch of Turkmenistan’s first communications satellite, the country is conducting a war on satellite dishes to receive the signals according to Human Rights Watch.

“Authorities in Turkmenistan are forcing residents to dismantle privately owned satellite dishes,” Human Rights Watch said in a statement on April 24. “A move that unjustifiably interferes with the right to receive and impart information and ideas, this serves to further isolate people in Turkmenistan, one of the most closed and repressive countries in the world, from independent sources of news and information.”

First-ever Turkmenistan satellite launches aboard SpaceX's Falcon rocket on April 27, 2015 from Cape Canaveral Air Force Station, Florida. Credit: Julian Leek
First-ever Turkmenistan satellite launches aboard SpaceX’s Falcon rocket on April 27, 2015 from Cape Canaveral Air Force Station, Florida. Credit: Julian Leek

Just 1 week from today on May 5, SpaceX plans a pad abort test for NASA that is critical for the timely development of the human rated Dragon that NASA is counting on to restore the US capability to launch astronauts from US soil to the space station.

The next Falcon 9 launch is slated for mid-June carrying the CRS-7 Dragon cargo ship on a NASA mission to the ISS.

There was no attempt to soft land the Falcon 9 first stage during the April 27 launch. Due to the heavy weight of the TurkmenÄlem52E/MonacoSat satellite there was not enough residual fuel for a landing attempt on SpaceX’s ocean going barge.

The next landing attempt is set for the CRS-7 mission.

Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.

Ken Kremer

Falcon 9 rocket rolls out to the pad prior to April 27, 2015 launch. Credit: SpaceX
Falcon 9 rocket rolls out to the pad prior to April 27, 2015 launch. Credit: SpaceX

SpaceX Picks Up Launch Pace; Sets April 27 Commercial Launch and May 5 Crew Dragon Pad Abort Test

SpaceX Dragon V2 test flight vehicle set for May 5, 2015 pad abort test. Credit: SpaceX
See below SpaceX live launch webcast link[/caption]

As promised, SpaceX is picking up its launch pace in 2015 with a pair of liftoffs from the Florida space coast slated for the next week and a half. They follow closely on the heels of a quartet of successful blastoffs from Cape Canaveral, already accomplished since January.

If all goes well, a commercial satellite launch and a human spaceflight related pad abort test launch for NASA are scheduled for April 27 and May 5 respectively.

Mondays launch of a communications satellite for Thales Alenia Space takes place just 13 days after SpaceX successfully launching the Dragon CRS-6 resupply freighter to the International Space Station (ISS) for NASA on April 14.

The 13 day turnaround time will mark a new launch cadence record for SpaceX if the weather and rocket cooperate, eclipsing the 14 day turnaround record set last September.

SpaceX Falcon 9 and Dragon blastoff from Space Launch Complex 40 at Cape Canaveral Air Force Station in Florida on April 14, 2015 at 4:10 p.m. EDT  on the CRS-6 mission to the International Space Station. Credit: Ken Kremer/kenkremer.com
SpaceX Falcon 9 and Dragon blastoff from Space Launch Complex 40 at Cape Canaveral Air Force Station in Florida on April 14, 2015 at 4:10 p.m. EDT on the CRS-6 mission to the International Space Station. Credit: Ken Kremer/kenkremer.com

The 224 foot tall SpaceX Falcon 9 rocket is scheduled to launch at approximately 6:14 p.m. EDT (2214 GMT) on April 27 from Space Launch Complex 40 (SLC-40) at Cape Canaveral Air Force Station, Florida. It will deliver the TurkmenÄlem52E/MonacoSat satellite to a geosynchronous transfer orbit.

This first satellite ever for Turkmenistan will be deployed approximately 32 minutes after liftoff of the fifth Falcon 9 rocket this year.

The outlook is currently 60 percent GO for favorable weather conditions at launch time.

You can watch the launch live via a SpaceX webcast that begins about 20 minutes before launch at: spacex.com/webcast

The May 5 pad abort test for NASA is critical for the timely development of the human rated Dragon that NASA is counting on to restore the US capability to launch astronauts from US soil to the space station.

The test will simulate an emergency abort from a test stand and will also take place from the Cape’s Space Launch Complex 40 in Florida.

SpaceX has a four hour launch window in which to conduct the test. The test window opens at 9:30 a.m. EDT (1330 GMT) on May 5. There is a backup opportunity on May 6.

The pad abort demonstration will test the ability of a set of eight SuperDraco engines built into the side walls of the crew Dragon to pull the vehicle away from the launch pad in a split second in a simulated emergency.

First look at the SpaceX Crew Dragon’s pad abort vehicle set for flight test in March 2014.  Credit: SpaceX.
First look at the SpaceX Crew Dragon’s pad abort vehicle set for flight test in March 2014. Credit: SpaceX.

The purpose is to test the ability of the abort system to save astronauts lives in the event of a real emergency.

The SuperDraco engines are located in four jet packs around the base. Each enigne can produce up to 120,000 pounds of axial thrust to carry astronauts to safety, according to a SpaceX description.

Here is a SpaceX video of SuperDraco’s being hot fire tested in Texas.

Video caption: Full functionality of Crew Dragon’s SuperDraco jetpacks demonstrated with hotfire test in McGregor, TX. Credit: SpaceX

The pad abort test is being done under SpaceX’s Commercial Crew Integrated Capability (CCiCap) agreement with NASA.

The initial pad abort test will test the ability of the full-size Dragon to safely push away and escape in case of a failure of its Falcon 9 booster rocket in the moments around launch, right at the launch pad.

“The purpose of the pad abort test is to demonstrate Dragon has enough total impulse (thrust) to safely abort,” SpaceX spokeswoman Emily Shanklin informed me.

For that test, Dragon will use its pusher escape abort thrusters to lift the Dragon safely away from the failing rocket.

The vehicle will be positioned on a structural facsimile of the Dragon trunk in which the actual Falcon 9/Dragon interfaces will be represented by mockups. The test will not include an actual Falcon 9 booster.

A second Dragon flight test follow later in the year. It involves simulating an in flight emergency abort scenario during ascent at high altitude at maximum aerodynamic pressure at about T plus 1 minute, to save astronauts lives. The pusher abort thrusters would propel the capsule and crew safely away from a failing Falcon 9 booster for a parachute assisted landing into the Atlantic Ocean.

The SpaceX Dragon V2 and Boeing CST-100 vehicles were selected by NASA last fall for further funding under the auspices of the agency’s Commercial Crew Program (CCP), as the worlds privately developed spaceships to ferry astronauts back and forth to the International Space Station (ISS).

Both SpaceX and Boeing plan to launch the first manned test flights to the ISS with their respective transports in 2017.

During the Sept. 16, 2014 news briefing at the Kennedy Space Center, NASA Administrator Charles Bolden announced that contracts worth a total of $6.8 Billion were awarded to SpaceX to build the manned Dragon V2 and to Boeing to build the manned CST-100.

There will be no attempt to soft land the Falcon 9 first stage during the April 27 launch. The next landing attempt is set for mid-June.

Up close view of the SpaceX Falcon 9 rocket landing legs prior to launch on April 14, 2015 on the CRS-6 mission to the International Space Station. Credit: Ken Kremer/kenkremer.com
Up close view of the SpaceX Falcon 9 rocket landing legs prior to launch on April 14, 2015 on the CRS-6 mission to the International Space Station. Credit: Ken Kremer/kenkremer.com

Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.

Ken Kremer