Most Powerful Solid Rocket Booster Ignites in Milestone Test, Propelling NASA on Path to Deep Space

At the Orbital ATK test facility, the booster for NASA’s Space Launch System rocket was fired for a two minute test on March 11. The test is one of two that will qualify the booster for flight before SLS begins carrying NASA’s Orion spacecraft and other potential payloads to deep space destinations. Image Credit: NASA
Watch the complete test firing video below[/caption]

KENNEDY SPACE CENTER, FL – NASA’s goal of sending humans back to deep space in the next decade advanced a major step forward today, March 11, with the successful ground test firing of the largest and most powerful solid rocket booster ever built that will be used to propel NASA’s Space Launch System (SLS) rocket and manned Orion spacecraft to destinations including the Moon, Asteroids and Mars.

The two minute long, full duration static test firing of the motor marked a major milestone in the ongoing development of NASA’s SLS booster, which is the most powerful rocket ever built in human history.

The booster known as qualification motor, QM-1, is the world’s largest solid rocket motor and was ignited at about 11:30 a.m. EST by prime contractor Orbital ATK at the newly merged firms test facility in Promontory, Utah.

Video caption: Space Launch System Booster Passes Major Ground Test on Mar. 11, 2015. The 5 segment solid rocket booster being developed for the SLS rocket fired for two minutes, the same amount of time it will fire when it lifts the SLS off the launch pad, and produced about 3.6 million pounds of thrust. The test was conducted at the Promontory, Utah test facility of commercial partner Orbital ATK. Credit: NASA

It burned for exactly the same amount of time as it will during flights of the SLS booster which will lift off from Launch Complex 39B at the Kennedy Space Center in Florida.

The booster test firing was the second of two major do or die tests conducted by NASA in the past three months in support of the agency’s “Journey to Mars” strategy to develop the infrastructure required to send astronauts to an asteroid in the next decade and beyond to the Red Planet in the 2030s.

“The work being done around the country today to build SLS is laying a solid foundation for future exploration missions, and these missions will enable us to pioneer far into the solar system,” said William Gerstenmaier, NASA’s associate administrator for human exploration and operations, in a statement.

“The teams are doing tremendous work to develop what will be a national asset for human exploration and potential science missions.”

Orbital ATK’s five segment rocket motor is assembled in its Promontory, Utah, test stand where it is being conditioned for the March 11 ground test.  Credit: Orbital ATK
Orbital ATK’s five segment rocket motor is assembled in its Promontory, Utah, test stand
where it is being conditioned for the March 11 ground test. Credit: Orbital ATK

The 5-segment booster produces 3.6 million lbs of maximum thrust which equates to more than 14 Boeing 747-400s at full takeoff power!

The new 5-segment booster was derived from the 4-segment booster used during NASA’s three decade long Space Shuttle program. One segment has been added and therefore the new, longer and more powerful booster must be requalified to launch the SLS and humans.

A second test is planned a year from now and will qualify the boosters for use with the SLS.

“This test is a significant milestone for SLS and follows years of development,” said Todd May, SLS program manager.

“Our partnership with Orbital ATK and more than 500 suppliers across the country is keeping us on the path to building the most powerful rocket in the world.”

Solid rocket boosters separate from SLS core stage in this artists concept. Credit: NASA
Solid rocket boosters separate from SLS core stage in this artists concept. Credit: NASA

The QM-1 booster weighs in at 1.6 million pounds and required several month of conditioning to heat to the 90 degrees temperature required to conduct the static fire test and thereby qualify the booster design for high temperature launch conditions. It was mounted horizontally in the test stand and measured 154 feet in length and 12 feet in diameter and weighs 801 tons.

Temperatures inside the booster exceeded over 5,600 degrees F.

The static fire test was exquisitely planned to collect data on 103 design objectives as measured through more than 534 instrumentation channels on the booster as it was firing.

The second booster test in March 2016 will be conducted to qualify the propellant temperature range at the lower end of the launch conditions at 40 degrees F.

The first stage of the SLS will be powered by a pair of the five-segment boosters and four RS-25 engines that will generate a combined 8.4 million pounds of liftoff thrust.

The maiden test flight of the SLS is targeted for no later than November 2018 and will be configured in its initial 70-metric-ton (77-ton) version with a liftoff thrust of 8.4 million pounds. It will boost an unmanned Orion on an approximately three week long test flight beyond the Moon and back.

NASA plans to gradually upgrade the SLS to achieve an unprecedented lift capability of 130 metric tons (143 tons), enabling the more distant missions even farther into our solar system.
The first SLS test flight with the uncrewed Orion is called Exploration Mission-1 (EM-1) and will launch from Launch Complex 39-B at the Kennedy Space Center.

NASA’s first Orion spacecraft blasts off at 7:05 a.m. atop United Launch Alliance Delta 4 Heavy Booster at Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in Florida on Dec. 5, 2014.   Launch pad remote camera view.   Credit: Ken Kremer - kenkremer.com
NASA’s first Orion spacecraft blasts off at 7:05 a.m. atop United Launch Alliance Delta 4 Heavy Booster at Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in Florida on Dec. 5, 2014. Launch pad remote camera view. Credit: Ken Kremer – kenkremer.com

Orion’s inaugural mission dubbed Exploration Flight Test-1 (EFT) was successfully launched on a flawless flight on Dec. 5, 2014 atop a United Launch Alliance Delta IV Heavy rocket Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in Florida.

Orion’s inaugural mission dubbed Exploration Flight Test-1 (EFT) was successfully launched on a flawless flight on Dec. 5, 2014 atop a United Launch Alliance Delta IV Heavy rocket Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in Florida.

Wide view of the new welding tool at the Vertical Assembly Center at NASA’s Michoud Assembly Facility in New Orleans at a ribbon-cutting ceremony Sept. 12, 2014.  Credit: Ken Kremer – kenkremer.com
Wide view of the new welding tool at the Vertical Assembly Center at NASA’s Michoud Assembly Facility in New Orleans at a ribbon-cutting ceremony Sept. 12, 2014. Credit: Ken Kremer – kenkremer.com

Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.

Ken Kremer
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Learn more about MMS, Mars rovers, Orion, SpaceX, Antares, NASA missions and more at Ken’s upcoming outreach events:

Mar 11: “MMS, Orion, SpaceX, Antares, Curiosity Explores Mars,” Kennedy Space Center Quality Inn, Titusville, FL, evenings

NASA Marching Towards Milestone Test Firing of Space Launch System Booster

The first solid rocket booster qualification motor for NASA’s mammoth new Space Launch System (SLS) rocket is aimed and ready to fire in a major ground test after NASA and ATK finished its installation at a test stand in Utah, and confirms that the pace of SLS development is gaining momentum.

The booster known as qualification motor, QM-1, is the largest solid rocket motor ever built and will be ignited on March 11 for a full duration static fire test by prime contractor ATK at the firms test facility in Promontory, Utah.

The two minute test firing of the full scale booster marks another major milestone in NASA’s ongoing program to assemble and launch the new SLS, which is the most powerful rocket ever built in human history.

Preparations completed for final segment of Space Launch System upcoming booster test set for March 2015. Credit: ATK
Preparations completed for final segment of Space Launch System upcoming booster test set for March 2015. Credit: ATK

The QM-1 booster is being conditioned to 90 degrees and the static fire test will qualify the booster design for high temperature launch conditions. It sits horizontally in the test stand and measures 154 feet in length and 12 feet in diameter and weighs 801 tons.

The five-segment booster will produce 3.6 million pounds of maximum thrust.

The first stage of the SLS will be powered by a pair of the five-segment boosters and four RS-25 engines that will generate a combined 8.4 million pounds of liftoff thrust and is designed to propel the Orion crew capsule to deep space destinations, including the Moon, asteroids and the Red Planet.

“With RS-25 engine testing underway, and this qualification booster firing coming up, we are taking big steps toward building this rocket and fulfilling NASA’s mission of Mars and beyond,” said SLS Program Manager Todd May.

“This is the most advanced propulsion system ever built and will power this rocket to places we’ve never reached in the history of human spaceflight.”

NASA’s goal is to launch humans to Mars by the 2030s.

The RS-25 engine fires up for a 500-second test Jan. 9, 2015 at NASA's Stennis Space Center near Bay St. Louis, Mississippi.   Credit: NASA
The RS-25 engine fires up for a 500-second test Jan. 9, 2015 at NASA’s Stennis Space Center near Bay St. Louis, Mississippi. Credit: NASA

The boosters and RS-25 engines were originally developed for NASA’s space shuttle program and are being modified and enhanced for NASA’s new SLS rocket.

The original shuttle-era boosters were made of four segments.

“Testing before flight is critical to ensure reliability and safety when launching crew into space,” said Charlie Precourt, vice president and general manager of ATK’s Space Launch division.

“The QM-1 static test is an important step in further qualifying this new five-segment solid rocket motor for the subsequent planned missions to send astronauts to deep space.”

The static fire test will collect data on 103 design objectives as measured through more than 534 instrumentation channels on the booster as it is firing. It is being preheated to 90 degrees Fahrenheit to measure the boosters performance at high temperatures and confirm it meets all necessary structural and ballistic requirements to launch astronauts.

The test will evaluate motor performance, acoustics, motor vibrations, nozzle modifications, insulation upgrades and avionics command and control performance. The full-scale motor test will further improve the safety, technology and knowledge of solid rocket motors, according to ATK.

NASA Administrator Charles Bolden officially unveils world’s largest welder to start construction of core stage of NASA's Space Launch System (SLS) rocket at NASA Michoud Assembly Facility, New Orleans, on Sept. 12, 2014. SLS will be the world’s most powerful rocket ever built.  Credit: Ken Kremer - kenkremer.com
NASA Administrator Charles Bolden officially unveils world’s largest welder to start construction of core stage of NASA’s Space Launch System (SLS) rocket at NASA Michoud Assembly Facility, New Orleans, on Sept. 12, 2014. SLS will be the world’s most powerful rocket ever built. Credit: Ken Kremer – kenkremer.com

The first SLS hot fire test of an RS-25 was successfully completed on Jan. 9 with a 500 second long firing on the A-1 test stand at NASA’s Stennis Space Center near Bay St. Louis, Mississippi, as I reported – here.

The SLS core stage is being built at NASA’s Michoud Assembly Facility in New Orleans.

On Sept. 12, 2014, NASA Administrator Charles Bolden officially unveiled the world’s largest welder at Michoud, that will be used to construct the core stage, as I reported earlier during my on-site visit – here.

The maiden test flight of the SLS is targeted for no later than November 2018 and will be configured in its initial 70-metric-ton (77-ton) version with a liftoff thrust of 8.4 million pounds. It will boost an unmanned Orion on an approximately three week long test flight beyond the Moon and back.

NASA plans to gradually upgrade the SLS to achieve an unprecedented lift capability of 130 metric tons (143 tons), enabling the more distant missions even farther into our solar system.

The first SLS test flight with the uncrewed Orion is called Exploration Mission-1 (EM-1) and will launch from Launch Complex 39-B at the Kennedy Space Center.

Orion’s inaugural mission dubbed Exploration Flight Test-1 (EFT) was successfully launched on a flawless flight on Dec. 5, 2014 atop a United Launch Alliance Delta IV Heavy rocket Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in Florida.

NASA’s first Orion spacecraft blasts off at 7:05 a.m. atop United Launch Alliance Delta 4 Heavy Booster at Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in Florida on Dec. 5, 2014.   Credit: Ken Kremer - kenkremer.com
NASA’s first Orion spacecraft blasts off at 7:05 a.m. atop United Launch Alliance Delta 4 Heavy Booster at Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in Florida on Dec. 5, 2014. Credit: Ken Kremer – kenkremer.com

Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.

Ken Kremer

Homecoming view of NASA’s first Orion spacecraft after returning to NASA’s Kennedy Space Center in Florida on Dec. 19, 2014 after successful blastoff on Dec. 5, 2014.  Credit: Ken Kremer - kenkremer.com
Homecoming view of NASA’s first Orion spacecraft after returning to NASA’s Kennedy Space Center in Florida on Dec. 19, 2014 after successful blastoff on Dec. 5, 2014. Credit: Ken Kremer – kenkremer.com
Artist concept of NASA’s Space Launch System (SLS) 70-metric-ton configuration launching to space. SLS will be the most powerful rocket ever built for deep space missions, including to an asteroid and ultimately to Mars. Credit: NASA/MSFC
Artist concept of NASA’s Space Launch System (SLS) 70-metric-ton configuration launching to space. SLS will be the most powerful rocket ever built for deep space missions, including to an asteroid and ultimately to Mars. Credit: NASA/MSFC