MUOS-5 Archives

June 24, 2016June 26, 2016 by Ken Kremer

Spectacular Launch of Most Powerful Atlas Completes Constellation of Navy’s Advanced Tactical Comsats – Gallery

A United Launch Alliance (ULA) Atlas V rocket carrying the MUOS-5 mission lifts off from Space Launch Complex-41 at 10:30 a.m. EDT on June 24, 2016. Credit: United Launch Alliance

A United Launch Alliance (ULA) Atlas V rocket carrying the MUOS-5 mission lifts off from Space Launch Complex-41 at 10:30 a.m. EDT. Credit: United Launch Alliance — A United Launch Alliance (ULA) Atlas V rocket carrying the MUOS-5 mission lifts off from Space Launch Complex-41 at 10:30 a.m. EDT on June 24, 2016. Credit: United Launch Alliance

Today’s (June 24) spectacular launch of the most powerful version of the venerable Atlas V rocket from the sunshine state completes the orbital deployment of a constellation of advanced tactical communications satellites for the U.S. Navy.

A United Launch Alliance (ULA) Atlas V rocket successfully launched the massive MUOS-5 satellite into clear blue skies from Space Launch Complex-41 on Cape Canaveral Air Force Station, Florida, at 10:30 a.m. EDT – on its way to a geosynchronous orbit location approximately 22,000 miles (37,586 km) above the Earth.

Note: Check back again for an expanding gallery of launch photos and videos

The Mobile User Objective System-5 (MUOS-5) satellite is the last in a five-satellite constellation that will provide military forces with significantly improved and assured communications worldwide. Lockheed Martin is the prime contractor for the MUOS system.

As launch time neared the weather odds improved to 100% GO and Atlas rumbled off the pad for on time launch that took place at the opening of a 44 minute window.

The launch was broadcast live on a ULA webcast.

The 206 foot tall Atlas rocket roared to space on an expanding plume of smoke and crackling fire from the first stage liquid and solid fueled engines generating over 2.5 million pounds of liftoff thrust.

Their contribution complete, all 5 solid rocket motors were jettisoned with seconds about 2 minutes after liftoff as the liquid fueled first stage continued firing.

The spent first stage separated about 5 minutes after liftoff, as the Centaur second stage fires up for the first of three times over almost three hours to deliver the hefty payload to orbit.

Blastoff of United Launch Alliance (ULA) Atlas V rocket on MUOS-5 mission from Space Launch Complex-41 on June 24, 2016. Credit: Lane Hermann

“We are honored to deliver the final satellite in the MUOS constellation for the U.S. Navy,” said Laura Maginnis, ULA vice president, Custom Services, in a statement.

“Congratulations to our navy, air force and Lockheed Martin mission partners on yet another successful launch that provides our warfighters with enhanced communications capabilities to safely and effectively conduct their missions around the globe.”

This is the fifth satellite in the MUOS series and will provide military users up to 16 times more communications capability over existing systems, including simultaneous voice, video and data, leveraging 3G mobile communications technology.

Long plume from MUOS-5 Atlas V Launch by United Launch Alliance from Space Launch Complex-41 on June 24, 2016. Credit: Michael Seeley

With MUOS-5 in orbit the system’s constellation is completed.

MUOS-5 will serve as an on orbit spare. It provides the MUOS network with near-global coverage. Communications coverage for military forces now extends further toward the North and South poles than ever before, according to Lockheed Martin officials.

“Like its predecessors, the MUOS-5 satellite has two payloads to support both new Wideband Code Division Multiple Access (WCDMA) waveform capabilities, as well as the legacy Ultra High Frequency (UHF) satellite system. On orbit, MUOS-5 will augment the constellation as a WCDMA spare, while actively supporting the legacy UHF system, currently used by many mobile forces today.”

The prior MUOS-4 satellite was launched on Sept. 2, 2015 – as I reported here.

The 20 story tall Atlas V launched in its most powerful 551 configuration and performed flawlessly.

United Launch Alliance (ULA) Atlas V rocket carrying MUOS-5 military comsat streaks to orbit atop a vast exhaust plume after liftoff from Space Launch Complex-41 on June 24, 2016. Credit: Jillian Laudick

The vehicle includes a 5-meter diameter payload fairing and five solid rocket boosters that augment the first stage. The Atlas booster for this mission was powered by the RD AMROSS RD-180 engine and the Centaur upper stage was powered by the Aerojet Rocketdyne RL10C-1 engine.

The RD-180 burns RP-1 (Rocket Propellant-1 or highly purified kerosene) and liquid oxygen and delivers 860,200 lb of thrust at sea level.

And the rocket needed all that thrust because the huge MUOS-5 was among the heftiest payloads ever lofted by an Atlas V booster, weighing in at some 15,000 pounds.
The Centaur upper stage was fired a total of three times.

For this mission the payload fairing was outfitted with an upgraded and advanced acoustic system to beet shield the satellite from the intense vibrations during the launch sequence.

This Atlas launch had been delayed several months to rectify a shortfall in the first stage thrust that occurred during the prior mission launching the Orbital ATK OA-6 cargo freighter in March 2016 on a contract mission for NASA to resupply the International Space Station (ISS).

The launch comes just two weeks after blastoff of the ULA Delta IV Heavy, the worlds most powerful rocket, on a mission to deliver a top secret spy satellite to orbit – as I witnessed and reported on here.

“I am so proud of the team for all their hard work and commitment to 100 percent mission success,” Maginnis added.

“It is amazing to deliver our second national security payload from the Cape in just two weeks. I know this success is due to our amazing people who make the remarkable look routine.”

The 15,000 pound MUOS payload is a next-generation narrowband tactical satellite communications system designed to significantly improve ground communications for U.S. forces on the move.

Here’s a detailed mission profile video describing the launch events:

Video caption: Atlas V MUOS-5 Mission Profile launched on June 24, 2016 from Cape Canaveral Air force Station. Credit: ULA

The launch was supported by the 45th Space Wing.

“Today’s successful launch is the culmination of the 45th Space Wing, Space and Missile Systems Center, Navy and ULA’s close partnership and dedicated teamwork,” said Brig. Gen. Wayne Monteith, 45th Space Wing commander and mission Launch Decision Authority, in a statement.

“We continue our unwavering focus on mission success and guaranteeing assured access to space for our nation, while showcasing why the 45th Space Wing is the ‘World’s Premiere Gateway to Space.”

Watch this exciting launch highlights video reel from ULA – including deployment of MUOS-5!

The MUOS-5 launch marked the 63rd Atlas V mission since the vehicle’s inaugural launch in August 2002. To date seven flights have launched in the 551 configuration. These include all four prior MUOS missions as well as NASA’s New Horizons mission to Pluto and the Juno mission to Jupiter.

Watch my up close remote launch video from the pad with hurling rocks:

Video caption: The sounds and fury of a ULA Atlas V 551 rocket blast off carrying Lockheed Martin built MUOS-5 tactical communications satellite to geosynchronous orbit for US Navy on June 24, 2016 at 10:30 a.m. EDT from Space Launch Complex 41 at Cape Canaveral Air Force Station, Fl, as seen in this up close video from remote camera positioned at pad. Credit: Ken Kremer/kenkremer.com

Watch this compilation of dramatic launch videos from Jeff Seibert.

Video Caption: MUOS-5 launch compilation on ULA Atlas 5 rocket on 6/24/2016 from Pad 41 of CCAFS. Credit: Jeff Seibert

The Navy's fifth Mobile User Objective System (MUOS) is encapsulated inside an Atlas V five-meter diameter payload fairing. Credit: ULA — The Navy’s fifth Mobile User Objective System (MUOS) is encapsulated inside an Atlas V five-meter diameter payload fairing. Credit: ULA

The next Atlas V launch is slated for July 28 with the NROL-61 mission for the National Reconnaissance Office (NRO).

Blastoff of MUOS-4 US Navy communications satellite on United Launch Alliance Atlas V rocket from pad 41 at Cape Canaveral Air Force Station, FL on Sept. 2, 2015. Credit: Ken Kremer/kenkremer.com

Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.

Ken Kremer

United Launch Alliance (ULA) Atlas V rocket poised for launch on MUOS-5 mission from Space Launch Complex-41 on June 24, 2016. Credit: Lane Hermann

Artist’s concept of a MUOS satellite in orbit. Credit: Lockheed Martin

MUOS-5 mission logo. Credit: ULA

April 30, 2016April 30, 2016 by Ken Kremer

Fuel Control Valve Faulted for Atlas Launch Anomaly, Flights Resume Soon

A United Launch Alliance (ULA) Atlas V rocket carrying the Orbital ATK Cygnus OA-6 mission lifted off from Space Launch Complex 41 at 11:05 p.m. EDT on March 22, 2016 from Cape Canaveral Air Force Station, Fla. Credit: Ken Kremer/kenkremer.com

A United Launch Alliance (ULA) Atlas V rocket carrying the OA-6 mission lifted off from Space Launch Complex 41 at 11:05 p.m. EDT on March 22, 2016 from Cape Canaveral Air Force Station, Fla. Credit: Ken Kremer/kenkremer.com

A critical fuel control valve has been faulted for the Atlas V launch anomaly that forced a premature shutdown of the rockets first stage engines during its most recent launch of a Cygnus cargo freighter to the International Space Station (ISS) last month – that nevertheless was successful in delivering the payload to its intended orbit.

Having identified the root cause of the engine shortfall, workers for Atlas rocket builder United Launch Alliance (ULA), have now stacked the booster slated for the next planned liftoff in the processing facility at their Cape Canaveral launch pad, the company announced in a statement Friday.

The Atlas rockets Centaur upper stage fired longer than normal after the first stage anomaly, saving the day by making up for the significant lack of thrust and “delivering Cygnus to a precise orbit, well within the required accuracy,” ULA said.

ULA says it hopes to resume launches of the 20 story tall rocket as soon as this summer, starting with the MUOS-5 communications satellite payload for the U.S. Navy.

Following a painstaking investigation to fully evaluate all the data, the ULA engineering team “determined an anomaly with the RD-180 Mixture Ratio Control Valve (MRCV) assembly caused a reduction in fuel flow during the boost phase of the flight,” the company confirmed in a statement.

The Atlas V first stages are powered by the Russian-made RD AMROSS RD-180 engines. The dual nozzle powerplants have been completely reliable in 62 Atlas launches to date.

The RD-180s are fueled by a mixture of RP-1 kerosene and liquid oxygen stored in the first stage.

Up close view of dual nozzle RD-180 first stage engines firing during blastoff of United Launch Alliance (ULA) Atlas V rocket carrying the GPS IIF-12 mission on Feb. 5, 2016 from Space Launch Complex 41 on Cape Canaveral Air Force Station, Fla. Credit: Ken Kremer/kenkremer.com

The Centaur RL10C-1 second stage powerplant had to make up for a thrust and velocity deficiency resulting from a 6 second shorter than planned firing of the first stage RD-180 engines.

“The Centaur [upper stage] burned for longer than planned,” Lyn Chassagne, ULA spokesperson, told Universe Today.

Indeed Centaur fired for a minute longer than planned to inject Cygnus into its proper orbit.

“The first stage cut-off occurred approximately 6 seconds early, however the Centaur was able to burn an additional approximately 60 seconds longer and achieve mission success, delivering Cygnus to its required orbit,” said ULA.

MUOS-5 was originally supposed to blastoff on May 5. But the liftoff was put on hold soon after the Atlas V launch anomaly experienced during the March 22, 2016 launch of the Orbital ATK Cygnus OA-6 supply ship to the ISS for NASA.

Since then, ULA mounted a thorough investigation to determine the root cause and identify fixes to correct the problem with RD-180 Mixture Ratio Control Valve (MRCV) assembly, while postponing all Atlas V launches.

ULA has inspected, analyzed and tested their entire stockpile of RD-180 engines.

Last Friday, the Atlas V first stage for the MUOS-5 launch was erected inside ULA’s Vertical Integration Facility (VIF) at Space Launch Complex-41 on Cape Canaveral Air Force Station, Florida. The five solid motors have been attached and the Centaur is next.

In this configuration, known as Launch Vehicle on Stand (LVOS) operation, technicians can further inspect and confirm that the RD-180 engines are ready to support a launch.

The two stage Atlas V for MUOS-5 will launch in its most powerful 551 configuration with five solid rocket boosters attached to the first stage, a single engine Aerojet Rocketdyne RL10C-1 Centaur upper stage and a 5-meter-diameter payload fairing.

The RD-180s were supposed to fire for 255.5 seconds, or just over 4 minutes. But instead they shut down prematurely resulting in decreased velocity that had to be supplemented by the Centaur RL10C-1 to get to the intended orbit needed to reach the orbiting outpost.

The liquid oxygen/liquid hydrogen fueled Aerojet Rocketdyne RL10C-1 engine was planned to fire for 818 seconds or about 13.6 minutes. The single engine produces 22,900 lbf of thrust.

The Atlas V first and second stages are preprogrammed to swiftly react to a wide range of anomalous situations to account for the unexpected. The rocket and launch teams conduct countless simulations to react to off nominal situations.

“The Atlas V’s robust system design, software and vehicle margins enabled the successful outcome for this mission,” Chassagne said.

“As with all launches, we will continue to focus on mission success and work to meet our customer’s needs.”

ULA currently sports a year’s long manifest of future Atlas V launches in the pipeline. It includes a wide range of payloads for NASA, US and foreign governments, and military and commercial customers – all of who are depending on ULA maintaining its string of 106 straight launches with a 100% record of success since the company formed in 2006.

The Orbital ATK Cygnus CRS-6 space freighter was loaded with 3513 kg (7700 pounds) of science experiments and hardware, crew supplies, spare parts, gear and station hardware for the orbital laboratory in support of over 250 research experiments being conducted on board by the Expedition 47 and 48 crews.

Inside the Payload Hazardous Servicing Facility at NASA's Kennedy Space Center in Florida, a Cygnus cargo spacecraft is being prepared for the upcoming Orbital ATK Commercial Resupply Services-6 mission to deliver hardware and supplies to the International Space Station. The Cygnus was named SS Rick Husband in honor of the commander of the STS-107 mission. On that flight, the crew of the space shuttle Columbia was lost during re-entry on Feb. 1, 2003. The Cygnus is scheduled to lift off atop a United Launch Alliance Atlas V rocket on March 22. Credit: Ken Kremer/kenkremer.com — Inside the Payload Hazardous Servicing Facility at NASA’s Kennedy Space Center in Florida, a Cygnus cargo spacecraft was being prepared for the Orbital ATK Commercial Resupply Services-6 mission to deliver hardware and supplies to the International Space Station. The Cygnus was named SS Rick Husband in honor of the commander of the STS-107 mission. On that flight, the crew of the space shuttle Columbia was lost during re-entry on Feb. 1, 2003. The Cygnus lifted off atop a United Launch Alliance Atlas V rocket on March 22. Credit: Ken Kremer/kenkremer.com

Cygnus successfully arrived and berthed at the ISS on March 26 as planned.

An exact date for the MUOS-5 launch has yet to be confirmed on the Eastern Range with the US Air Force.

ULA is in the process of coordinating launch dates with customers for their remaining Atlas V launches in 2016.

MUOS-4 US Navy communications satellite stowed inside huge 5 meter diameter payload fairing atop Atlas V rocket at pad 41 at Cape Canaveral Air Force Station, FL set for launch on Sept. 2, 2015. EDT. Credit: Ken Kremer/kenkremer.com

The 15,000 pound MUOS payload is a next-generation narrowband tactical satellite communications system designed to significantly improve ground communications for U.S. forces on the move.

ULA says they expect minimal impact and foresee completing all launches planned for 2016, including the top priority OSIRIS-REx asteroid mission for NASA which has a specific launch window requirement.

Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.

Ken Kremer

MUOS-4 US Navy communications satellite and Atlas V rocket at pad 41 at Cape Canaveral Air Force Station, FL for launch on Sept. 2, 2015 at 5:59 a.m. EDT. Credit: Ken Kremer/kenkremer.com

March 25, 2016March 25, 2016 by Ken Kremer

Atlas V Engine Anomaly Forces Thrust Makeup During Cygnus Launch, Next Flight Delayed

KENNEDY SPACE CENTER, FL – This week’s Atlas V rocket launch of a Cygnus cargo ship to the International Space Station (ISS) apparently experienced a first stage engine anomaly during the climb to space that required a longer firing of the boosters upper stage engine so the payload could successfully achieve the required orbit.

The stunningly beautiful nighttime blastoff of the United Launch Alliance (ULA) Atlas V from the Florida space coast on Tuesday, March 22, was not quite as flawless as initially thought and marred by the early engine shutdown which has now forced a postponement of the next planned Atlas V launch as company engineers painstakingly evaluate the data.

“The Centaur [upper stage] burned for longer than planned,” Lyn Chassagne, spokesperson for rocket maker ULA, told Universe Today.

“The ULA engineering team is reviewing the data to determine the root cause of the occurrence.”

The Centaur RL10C-1 powerplant had to make up for a thrust and velocity deficiency resulting from a 6 second shorter than planned firing of the Atlas V’s first stage RD-180 engines.

Indeed the Centaur had to fire for a minute longer than planned to inject Cygnus into its target orbit.

“The team is evaluating the occurrence as part of the standard post-flight data analysis. Following successful spacecraft separation, Centaur performed a disposal burn,” Chessagne elaborated.

The two stage ULA Atlas V lifted off on time at 11:05 p.m. EDT on Tuesday, March 22, 2016 from Space Launch Complex 41 on Cape Canaveral Air Force Station, Fl, under a picturesque moonlit sky carrying an Orbital ATK Cygnus spacecraft on a resupply mission for NASA to the ISS.

Following a 21-minute ascent, the S.S. Rick Husband Cygnus spacecraft was successfully deployed into its intended orbit approximately 144 miles above the Earth, inclined at 51.6 degrees to the equator, Orbital ATK confirmed in a statement.

The Russian-made RD AMROSS RD-180 engines power the Atlas V first stage and the dual nozzle powerplants have been completely reliable in 62 Atlas launches to date.

The liquid oxygen/liquid hydrogen fueled Aerojet Rocketdyne RL10C-1 engine was planned to fire for 818 seconds or about 13.6 minutes. The single engine produces 22,900 lbf of thrust.

The cause of the first stage engine shortfall has not been announced. ULA has launched a thorough investigation to determine root cause as to whether for example it’s the RD-180 engine itself, a faulty sensor, fuel related, ground support equipment or a myriad of some other rocket components or issues.

A United Launch Alliance (ULA) Atlas V launch vehicle lifts off from Cape Canaveral Air Force Station carrying a Cygnus resupply spacecraft on the Orbital ATK CRS-6 mission to the International Space Station. Liftoff was at 11:05 p.m. EDT on March 22, 2016. The first stage is powered by RD-180 engines that shut down 6 seconds early for an undetermined reason. The spacecraft will deliver 7,500 pounds of supplies, science payloads and experiments. Credit: Ken Kremer/kenkremer.com — A United Launch Alliance (ULA) Atlas V launch vehicle lifts off from Cape Canaveral Air Force Station carrying a Cygnus resupply spacecraft on the Orbital ATK CRS-6 mission to the International Space Station. Liftoff was at 11:05 p.m. EDT on March 22, 2016. The spacecraft will deliver 7,500 pounds of supplies, science payloads and experiments. Credit: Ken Kremer/kenkremer.com

Although the Atlas V did successfully launch and deploy the commercial Cygnus CRS-6/OA-6 spacecraft into the required orbit, the Centaur was pressed into extra duty in real time to propel the payload.

“The Atlas V’s robust system design, software and vehicle margins enabled the successful outcome for this mission,” Chassagne said.

“As with all launches, we will continue to focus on mission success and work to meet our customer’s needs.”

At the post launch media briefing, ULA program manager for NASA missions Vern Thorp, said that “ in a little over 20 minutes we went from liftoff to delivering Cygnus into exactly the orbit that it wanted to be in. This was our second successful cargo mission [for Orbital ATK] since December.”

“We were targeting a 230 kilometer circular orbit and we came very close to that as we normally do, just a fraction of a kilometer off. Well within the normal dispersions.”
“We nailed it. We got Cygnus where it wants to go.”

Asked about the Centaur he said that the prelaunch predictions are based on preliminary trajectories and can vary depending on the actual conditions at launch.

“What I do know is that Centaur nailed the orbit. Like every mission, we’re going to do a very, very detailed post-flight review. We always do and we always have done that. That’s to make sure that everything performed properly. From everything we’ve seen so far, the mission was pretty nominal.”

Now as a result of the post-flight review into the engine anomaly and velocity shortfall, the next launch of the “Atlas V carrying the MUOS-5 mission for the U.S. Navy and the U.S. Air Force has been delayed to no earlier than May 12,” Chassagne added.

ULA needs to “further review the data anomaly experienced during the OA-6 mission.”

“The delay will allow additional time to review the data and to confirm readiness for the MUOS-5 mission.”

The Atlas V/MUOS-5 mission will lift off from the same pad at Space Launch Complex 41 on Cape Canaveral Air Force Station, Fl, whenever a launch target date is announced by ULA.

ULA Atlas V rockets to orbit with Orbital ATK Cygnus OA-6 from Space Launch Complex 41 on Cape Canaveral Air Force Station in Florida at 11:05 p.m. EDT on March 22, 2016. Credit: Julian Leek

Meanwhile the Cygnus CRS-6/OA-6 spacecraft continues chasing down the ISS for a planned arrival early Saturday morning, March 26.

The spacecraft will arrive at the station on Saturday, March 26. At that time Expedition 47 Commander Tim Kopra of NASA and Flight Engineer Tim Peake of ESA (European Space Agency) will grapple Cygnus, using the space station’s robotic arm, at approximately 6:40 a.m.

NASA TV coverage of rendezvous and grapple will begin at 5:30 a.m.

The Cygnus CRS-6/OA-6 payload of more than 16,000 pounds (7200 kg) weighed in as the heaviest payload to launch on an Atlas V to date.

A Cygnus cargo spacecraft named the SS Rick Husband is being prepared inside the Payload Hazardous Servicing Facility at NASA's Kennedy Space Center for upcoming Orbital ATK CRS-6/OA-6 mission to deliver hardware and supplies to the International Space Station. The Cygnus is scheduled to lift off atop a United Launch Alliance Atlas V rocket on March 22, 2016. Credit: Ken Kremer/kenkremer.com — A Cygnus cargo spacecraft named the SS Rick Husband is being prepared inside the Payload Hazardous Servicing Facility at NASA’s Kennedy Space Center for upcoming Orbital ATK CRS-6/OA-6 mission to deliver hardware and supplies to the International Space Station. The Cygnus is scheduled to lift off atop a United Launch Alliance Atlas V rocket on March 22, 2016. Credit: Ken Kremer/kenkremer.com

The Cygnus has been named the S.S. Rick Husband in honor of Col. Rick Husband, the late commander of Space Shuttle Columbia, which was tragically lost with its crew of seven NASA astronauts during re-entry on its final flight on Feb. 1, 2003.

Watch for Ken’s ongoing Cygnus launch reports.

Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.

Ken Kremer