SpaceX Fires Up Falcon 9-R in a Long Duration Test

Falcon 9-R 112-second test fire. Via SpaceX/YouTube.

Last week, SpaceX fired up a new version of the Falcon 9 for a short 10-second test fire. Now, they’ve completed a long-duration fire, lasting 112 seconds. The test was of the first stage of the F9-R, an advanced prototype for the world’s first reusable rocket. The test took place at SpaceX’s rocket development facility in McGregor, Texas. SpaceX noted that unlike airplanes, a rocket’s thrust increases with altitude, and the F9-R generates just over a million pounds of thrust at sea level (“enough to lift skyscraper,” SpaceX CEO Elon Musk said via Twitter) but gets up to 1.5 million pounds of thrust in the vacuum of space.

The rocket engines used on the test is the same as what’s used on the Grasshopper, which is the 10-story Vertical Takeoff Vertical Landing (VTVL) vehicle that SpaceX has designed to test the technologies needed to return a rocket back to Earth intact. While the Grasshopper uses just one Merlin 1D engine, the Falcon 9-R uses nine.

SpaceX hasn’t posted any details about the 9-R on their website, but they have said the Merlin 1-D’s 150:1 thrust-to-weight ratio would be the highest ever achieved for a rocket engine.

SpaceX Tests Falcon 9-R Advanced Reusable Prototype Rocket

First firing of the Falcon 9-R advanced prototype rocket. Via Elon Musk on Twitter.

Over the past weekend, SpaceX fired up a new version of the Falcon 9, known as the Falcon 9-R, with “R” being for “reusable.” It was the first-ever firing their new advanced prototype rocket. SpaceX told Universe Today the hold-down firing occurred on Saturday, and it lasted for approximately 10 seconds. Elon Musk had tweeted the image above earlier this week, but the company doesn’t normally discuss testing or results, so have not said much about it.

But SpaceX’s communications director Christina Ra did tell us that the Merlin 1D engines used on the test is the same as what’s used on Grasshopper, which is the 10-story Vertical Takeoff Vertical Landing (VTVL) vehicle that SpaceX has designed to test the technologies needed to return a rocket back to Earth intact.

While the Grasshopper uses just one Merlin 1D engine, the Falcon 9-R uses nine, which Musk said via Twitter provides over 1 million pounds of thrust, “enough to lift skyscraper.”

While most rockets are designed to burn up in the atmosphere during reentry, SpaceX’s is hoping their new rocket can return to the launch pad for a vertical landing.

At the end of April Musk had shared another image of first test of the Falcon 9-R ignition system.

Word on the street is that the next test will be a full 3-minute test firing.

Here’s the Grasshopper test flight in April:

Boeing Commercial Space Taxi and Atlas V Launcher Move Closer to Blastoff

Shown is the integrated CST-100 crew capsule and Atlas V launcher model at NASA's Ames Research Center. The model is a 7 percent model of the Boeing CST-100 spacecraft, launch vehicle adaptor and launch vehicle. Credit: Boeing

The next time that American astronauts launch to space from American soil it will surely be aboard one of the new commercially built “space taxis” currently under development by a trio of American aerospace firms – Boeing, SpaceX and Sierra Nevada Corp – enabled by seed money from NASA’s Commercial Crew Program (CCP).

Boeing has moved considerably closer towards regaining America’s lost capability to launch humans to space when the firm’s privately built CST-100 crew capsule achieved two key new milestones on the path to blastoff from Florida’s Space Coast.

The CST-100 capsule is designed to carry a crew of up to 7 astronauts on missions to low-Earth orbit (LEO) and the International Space Station (ISS) around the middle of this decade.

Boeing CST-100 crew vehicle docks at the ISS. Credit: Boeing
Boeing CST-100 crew vehicle docks at the ISS. Credit: Boeing

Boeing’s crew transporter will fly to space atop the venerable Atlas V rocket built by United Launch Alliance (ULA) from Launch Complex 41 on Cape Canaveral Air Force Station in Florida.

The Boeing and ULA teams recently completed the first wind tunnel tests of a 7 percent scale model of the integrated capsule and Atlas V rocket (photo above) as well as thrust tests of the modified Centaur upper stage.

The work is being done under the auspices of NASA’s Commercial Crew Integrated Capability (CCiCap) initiative, intended to make commercial human spaceflight services available for both US government and commercial customers, such as the proposed Bigelow Aerospace mini space station.

Boeing CST-100 capsule mock-up, interior view. Credit: Ken Kremer - kenkremer.com
Boeing CST-100 capsule mock-up, interior view. Credit: Ken Kremer – kenkremer.com

Since its maiden liftoff in 2002, the ULA Atlas V rocket has flawlessly launched numerous multi-billion dollar NASA planetary science missions like the Curiosity Mars rover, Juno Jupiter orbiter and New Horizons mission to Pluto as well as a plethora of top secret Air Force spy satellites.

But the two stage Atlas V has never before been used to launch humans to space – therefore necessitating rigorous testing and upgrades to qualify the entire vehicle and both stages to meet stringent human rating requirements.

“The Centaur has a long and storied past of launching the agency’s most successful spacecraft to other worlds,” said Ed Mango, NASA’s CCP manager at the agency’s Kennedy Space Center in Florida. “Because it has never been used for human spaceflight before, these tests are critical to ensuring a smooth and safe performance for the crew members who will be riding atop the human-rated Atlas V.”

The combined scale model CST-100 capsule and complete Atlas V rocket were evaluated for two months of testing this spring inside an 11- foot diameter transonic wind tunnel at NASA’s Ames Research Center in Moffett Field, Calif.

“The CST-100 and Atlas V, connected with the launch vehicle adaptor, performed exactly as expected and confirmed our expectations of how they will perform together in flight,” said John Mulholland, Boeing vice president and program manager for Commercial Programs.

Testing of the Centaur stage centered on characterizing the flow of liquid oxygen from the oxygen tank through the liquid oxygen-feed duct line into the pair of RL-10 engines where the propellant is mixed with liquid hydrogen and burned to create thrust to propel the CST-100 into orbit.

Boeing is aiming for an initial three day manned orbital test flight of the CST-100 during 2016, says Mulholland.

Artist's concept shows Boeing's CST-100 spacecraft separating from the first stage of its launch vehicle, a United Launch Alliance Atlas V rocket, following liftoff from Cape Canaveral Air Force Station in Florida. Credit: Boeing
Artist’s concept shows Boeing’s CST-100 spacecraft separating from the first stage of its launch vehicle, a United Launch Alliance Atlas V rocket, following liftoff from Cape Canaveral Air Force Station in Florida. Credit: Boeing

But that date is dependent on funding from NASA and could easily be delayed by the ongoing sequester which has slashed NASA’s and all Federal budgets.

Chris Ferguson, the commander of the final shuttle flight (STS-135) by Atlantis, is leading Boeing’s flight test effort.

Boeing has leased one of NASA’s Orbiter Processing Facility hangers (OPF-3) at the Kennedy Space Center (KSC) for the manufacturing and assembly of its CST-100 spacecraft.

Mulholland told me previously that Boeing will ‘cut metal’ soon. “Our first piece of flight design hardware will be delivered to KSC and OPF-3 around mid 2013.”

NASA’s CCP program is fostering the development of the CST-100 as well as the SpaceX Dragon and Sierra Nevada Dream Chaser to replace the crew capability of NASA’s space shuttle orbiters.

The Atlas V will also serve as the launcher for the Sierra Nevada Dream Chaser space taxi.

Since the forced retirement of NASA’s shuttle fleet in 2011, US and partner astronauts have been 100% reliant on the Russians to hitch a ride to the ISS aboard the Soyuz capsules – at a price tag exceeding $60 Million per seat.

Simultaneously on a parallel track NASA is developing the Orion crew capsule and SLS heavy lift booster to send humans to the Moon and deep space destinations including Asteroids and Mars.

And don’t forget to “Send Your Name to Mars” aboard NASA’s MAVEN orbiter- details here. Deadline: July 1, 2013

Ken Kremer

…………….
Learn more about Conjunctions, Mars, Curiosity, Opportunity, MAVEN, LADEE and NASA missions at Ken’s upcoming lecture presentations:

June 4: “Send your Name to Mars” and “CIBER Astro Sat, LADEE Lunar & Antares ISS Rocket Launches from Virginia”; Rodeway Inn, Chincoteague, VA, 8:30 PM

June 11: “Send your Name to Mars” and “LADEE Lunar & Antares ISS Rocket Launches from Virginia”; NJ State Museum Planetarium and Amateur Astronomers Association of Princeton (AAAP), Trenton, NJ, 730 PM.

June 12: “Send your Name to Mars” and “LADEE Lunar & Antares ISS Rocket Launches from Virginia”; Franklin Institute and Rittenhouse Astronomical Society, Philadelphia, PA, 8 PM.

NASA’s Curiosity Mars Science Laboratory  (MSL) rover blasts off for Mars atop a stunningly beautiful Atlas V  rocket on Nov. 26, 2011 at 10:02 a.m. EST from Cape Canaveral, Florida.   United Launch Alliance (ULA) is now upgrading the Atlas V to launch humans aboard the Boeing CST-100 and Sierra Nevada Dream Chaser space taxis. Credit: Ken Kremer - kenkremer.com
NASA’s Curiosity Mars Science Laboratory (MSL) rover blasts off for Mars atop a stunningly beautiful Atlas V rocket on Nov. 26, 2011 at 10:02 a.m. EST from Cape Canaveral, Florida. United Launch Alliance (ULA) is now upgrading the Atlas V to launch humans aboard the Boeing CST-100 and Sierra Nevada Dream Chaser space taxis. Credit: Ken Kremer – kenkremer.com
The CST-100 spacecraft awaits liftoff aboard an Atlas V launch vehicle in this artist's concept. Credit: Boeing
The CST-100 spacecraft awaits liftoff aboard an Atlas V launch vehicle in this artist’s concept. Credit: Boeing

Antares Maiden Soar Pierces Virginia Sky and delivers NASA SmartPhone Pioneer Nanosats to Orbit

Antares maiden blastoff on April 21, 2013 from NASA Wallops Flight Facility. Credit: Mark Usciak/AmericaSpace

The privately developed Antares rocket built by Orbital Sciences Corp. successfully blasted off on its maiden test flight from the shores of Virginia on April 21 at 5 p.m. EDT from Mid-Atlantic Regional Spaceport (MARS) Pad-0A at NASA Wallops – thereby inaugurating the new commercial space race and delivered a pioneering trio of low cost NASA Smartphone nanosatellites dubbed PhoneSat to orbit.

The 13 story Antares rocket pierced the chilly but cloudless clear blue Virginia skies as “the biggest, loudest and brightest rocket ever to launch from NASA’s Wallops Flight Facility,” said former station astronaut and now Orbital Sciences manager Frank Culbertson.

Antares picture perfect liftoff marked the first step in a public/private collaboration between NASA and Orbital Sciences to restart cargo delivery services to the International Space Station (ISS) that were lost following the forced retirement of NASA’s space shuttle orbiters in 2011.

“Today’s successful test marks another significant milestone in NASA’s plan to rely on American companies to launch supplies and astronauts to the International Space Station, bringing this important work back to the United States where it belongs,” said NASA Administrator Charles Bolden.

Antares accelerates to orbit on April 21, 2013 from NASA Wallops Flight Facility. Credit: Mark Usciak/AmericaSpace
Antares accelerates to orbit on April 21, 2013 from NASA Wallops Flight Facility. Credit: Mark Usciak/AmericaSpace

The test flight was dubbed the A-One Test Launch Mission and also signified the first launch from Americas newest space port at Pad-0A.

The primary goal of this test flight – dubbed the A-One mission – was to test the fully integrated Antares rocket and boost a simulated version of the Cygnus cargo carrier – known as a mass simulator – into a target orbit of 250 x 300 kilometers and inclined 51.6 degrees.

Antares also lofted the trio of off-the-shelf-smartphone “PhoneSats” to orbit. The three picture taking satellites are named Alexander, Graham and Bell and could be the lowest-cost satellites ever flown in space.

“The Phonesats cost about $3500 each,” said Andrew Petro, NASA Small Satellite Program executive, to Universe Today. “They are deployed after separation.”

Andrew Petro, NASA Small Satellite Program executive, holds NASA Smartphone Phonesat replica launched on Antares test flight on April 21, 2013. Credit: Ken Kremer (kenkremer.com)
Andrew Petro, NASA Small Satellite Program executive, holds NASA Smartphone Phonesat replica launched on Antares test flight on April 21, 2013. Credit: Ken Kremer (kenkremer.com)

The goal of NASA’s PhoneSat mission is to determine whether a consumer-grade smartphone can be used as the main flight avionics of a capable satellite but at a fraction of the cost.

NASA reports that all three lithium battery powered nanosats are functioning and transmitting data to multiple ground stations.

Two of the cubesats are PhoneSat version 1.0 while the other is the more advanced PhoneSat version 2.0. They were developed by engineers at NASA’s Ames Research Center in Calif.

Each square shaped smartphone measures about 4 inches (10 cm) per side, weighs about 4 pounds and is the size of a coffee mug. The smartphone serves as the cubesats onboard computer – see my photos.

NASA Smartphone Phonesat replica. Credit: Ken Kremer (kenkremer.com)
NASA Smartphone Phonesat replica. Credit: Ken Kremer (kenkremer.com)

The cameras will be used for Earth photography. Imaging data will be transmitted in chunks and then stitched together later.

The third time was the charm for Antares following a pair of launch scrubs due to a technical glitch in the final minutes of the initial countdown attempt on Wednesday, April 17 and unacceptable winds on Saturday, April 20.

The rocket flew on a southeasterly trajectory and was visible for about 4 minutes.

This test flight was inserted into the manifest to reduce risk and build confidence for the follow on missions which will fly the fully outfitted Cygnus resupply spacecraft that will dock at the ISS, starting as early as this summer.

The two stage Antares is a medium class rocket similar to the Delta II and SpaceX Falcon 9.

The dummy Cygnus payload was outfitted with instrumentation to collect aerodynamic data until separation from the 2nd stage. That marked the successful conclusion of the A-One mission and the end of all data transmissions.

It will fly in earth orbit for about two weeks or so until atmospheric friction causes the orbit to decay and a fiery reentry.

Frank Culbertson post launch media interview.  Credit: Brent Houston
Frank Culbertson post launch media interview. Credit: Brent Houston

The Antares first stage is powered by dual liquid fueled AJ26 first stage rocket engines that generate a combined total thrust of some 750,000 lbs – original built in the Soviet Union as NK-33 model engines.

The upper stage features an ATK Castor 30 solid rocket motor with thrust vectoring. Antares can loft payloads weighing over 5000 kg to LEO. The 2nd stage will be upgraded starting with the 4th flight.

Antares rocket erect at the Eastern shore of Virginia slated for maiden liftoff on April 17.  Only a few hundred feet of beach sand and a miniscule sea wall separate the Wallops Island pad from the Atlantic Ocean waves and Mother Nature.  Credit: Ken Kremer (kenkremer.com)
Antares rocket erect at the Eastern shore of Virginia slated for maiden liftoff on April 17. Only a few hundred feet of beach sand and a miniscule sea wall separate the Wallops Island pad from the Atlantic Ocean waves and Mother Nature. Credit: Ken Kremer (kenkremer.com)

The Antares/Cygnus system was developed by Orbital Sciences Corp under NASA’s Commercial Orbital Transportation Services (COTS) program to replace the ISS cargo resupply capability previously tasked to NASA’s now retired Space Shuttle fleet.

Orbital’s Antares/Cygnus system is similar in scope to the SpaceX Falcon 9/Dragon system. Both firms won lucrative NASA contracts to deliver approximately 20,000 kilograms each of supplies and science equipment to the ISS.

The goal of NASA’s COTS initiative is to achieve safe, reliable and cost-effective transportation to and from the ISS and low-Earth orbit (LEO).
Orbital will launch at least eight Antares/Cygnus resupply missions to the ISS at a cost of $1.9 Billion

Up Close with Antares beautifully decaled nose NASA Wallops Pad 0-A. Credit: Ken Kremer (kenkremer.com)
Up Close with Antares beautifully decaled nose NASA Wallops Pad 0-A. Credit: Ken Kremer (kenkremer.com)

Ken Kremer
…………….

Learn more about Antares, Orion, SpaceX, Curiosity and NASA robotic and human spaceflight missions at Ken’s upcoming lecture presentations:

April 28: “Curiosity and the Search for Life on Mars – (in 3-D)”. Plus the Space Shuttle, SpaceX, Antares, Orion and more. Washington Crossing State Park, Titusville, NJ, 130 PM

Antares accelerates to orbit on April 21, 2013 from NASA Wallops Flight Facility. Credit: Mark Usciak/AmericaSpace
Antares accelerates to orbit on April 21, 2013 from NASA Wallops Flight Facility. Credit: Mark Usciak/AmericaSpace
Antares at MARS Launch Pad 0A at NASA Wallops Flight Facility, Virginia . Credit: Ken Kremer (kenkremer.com)
Antares at MARS Launch Pad 0A at NASA Wallops Flight Facility, Virginia . Credit: Ken Kremer (kenkremer.com)

Antares Rocket Erected at Virginia Pad for Inaugural April 17 Launch – Photo Gallery

1st fully integrated Antares rocket stands firmly erect at seaside Launch Pad 0-A at NASA’s Wallops Flight Facility during exclusive launch complex tour by Universe Today. Maiden Antares test launch is scheduled for 17 April 2013. Later operational flights are critical to resupply the ISS. Credit: Ken Kremer (kenkremer.com) See Antares rollout and erection photo gallery below

1st fully integrated Antares rocket – decaled with huge American flag – stands firmly erect at seaside Launch Pad 0-A at NASA’s Wallops Flight Facility on 6 April 2013 following night time rollout. Maiden Antares test launch is scheduled for 17 April 2013. Later operational flights are critical to resupply the ISS. Credit: Ken Kremer (kenkremer.com).
See Antares rollout and erection photo gallery below[/caption]

For the first time ever, the new and fully integrated commercial Antares rocket built by Orbital Sciences was rolled out to its oceanside launch pad on a rather chilly Saturday morning (April 6) and erected at the very edge of the Eastern Virginia shoreline in anticipation of its maiden launch slated for April 17.

The inaugural liftoff of the privately developed two stage rocket is set for 5 p.m. from the newly constructed launch pad 0-A at the Mid-Atlantic Regional Spaceport (MARS) at NASA’s Wallops Flight Facility in Virginia.

And Universe Today was there! See my photo gallery herein.

Antares is the most powerful rocket ever to ascend near major American East Coast population centers, unlike anything before. The launch is open to the public and is generating buzz.

And this is one very cool looking rocket.

Antares rocket begins 1st ever rollout from processing hanger to NASA Wallops launch pad - beneath the Moon on 6 April 2013.  Credit: Ken Kremer (kenkremer.com)
Antares rocket begins 1st ever rollout from processing hanger to NASA Wallops launch pad – beneath the Moon on 6 April 2013. Credit: Ken Kremer (kenkremer.com)

The maiden April 17 launch is actually a test flight dubbed the A-One Test Launch Mission.

The goal of the A-One mission is to validate that Antares is ready to launch Orbital‘s Cygnus capsule on a crucial docking demonstration and resupply mission to the International Space Station (ISS) as soon as this summer.

The 1 mile horizontal rollout trek of the gleaming white rocket from the NASA integration hanger to the pad on a specially designed trailer began in the dead of a frosty, windy night at 4:30 a.m. – and beneath a picturesque moon.

“We are all very happy and proud to get Antares to the pad today for the test flight,” Orbital ground operations manager Mike Brainard told Universe Today in an interview at Launch Complex 0-A.

The rocket was beautifully decaled with a huge American flag as well as the Antares, Cygnus and Orbital logos.

Raising Antares at NASA Wallops. Credit: Ken Kremer (kenkremer.com)
Raising Antares at NASA Wallops. Credit: Ken Kremer (kenkremer.com)

Antares was transported aboard the Transporter/Erector/Launcher (TEL), a multifunctional, specialized vehicle that also slowly raised the rocket to a vertical position on the launch pad a few hours later, starting at about 1 p.m. under clear blue skies.

This first ever Antares erection took about 30 minutes. The lift was postponed for several hours after arriving at the pad as Orbital personal monitored the continually gusting winds approaching the 29 knot limit and checked all pad and rocket systems to insure safety.

The TEL vehicle also serves as a support interface between the 133-foot Antares and the range of launch complex systems.

Antares transported atop aboard the Transporter/Erector/Launcher (TEL) beneath the Moon on 6 April 2013.  Credit: Ken Kremer (kenkremer.com
Antares transported atop aboard the Transporter/Erector/Launcher (TEL) beneath the Moon on 6 April 2013. Credit: Ken Kremer (kenkremer.com

Now that Antares stands vertical, “We are on a clear path to a launch date of April 17, provided there are no significant weather disruptions or major vehicle check-out delays between now and then,” said Mr. Michael Pinkston, Orbitals Antares Program Manager.

Antares is a medium class rocket similar to the Delta II and SpaceX Falcon 9.

For this test flight Antares will boost a simulated version of the Cygnus carrier – known as a mass simulator – into a target orbit of 250 x 300 kilometers and inclined 51.6 degrees.

Antares rolls up the ramp to Launch Complex 0-A at NASA’s Wallops Flight Facility on 6 April 2013. Credit: Ken Kremer (kenkremer.com)
Antares rolls up the ramp to Launch Complex 0-A at NASA’s Wallops Flight Facility on 6 April 2013. Credit: Ken Kremer (kenkremer.com)

The Antares first stage is powered by dual liquid fueled AJ26 first stage rocket engines that generate a combined total thrust of some 680,000 lbs. The upper stage features a Castor 30 solid rocket motor with thrust vectoring. Antares can loft payloads weighing over 5000 kg to LEO.

The Antares/Cygnus system was developed by Orbital Sciences Corp under NASA’s Commercial Orbital Transportation Services (COTS) program to replace the ISS cargo resupply capability previously tasked to NASA’s now retired Space Shuttle fleet.

Up Close with Antares beautifully decaled nose NASA Wallops Pad 0-A. Credit: Ken Kremer (kenkremer.com)
Up Close with Antares beautifully decaled nose at NASA Wallops Pad 0-A. Credit: Ken Kremer (kenkremer.com)

Orbital’s Antares/Cygnus system is similar in scope to the SpaceX Falcon 9/Dragon system. Both firms won lucrative NASA contracts to deliver approximately 20,000 kilograms of supplies and equipment to the ISS.

The goal of NASA’s COTS initiative is to achieve safe, reliable and cost-effective transportation to and from the ISS and low-Earth orbit (LEO).

Orbital will launch at least eight Antares/Cygnus resupply missions to the ISS at a cost of $1.9 Billion

The maiden Antares launch has been postponed by about 2 years due to delays in laiunch pad construction and validating the rocket and engines for flight- similar in length to the start up delays experienced by SpaceX for Falcon 9 and Dragon.

Read my prior Antares story detailing my tour of the launch complex following the successful 29 sec hot-fire engine test that cleared the path for the April 17 liftoff – here & here.

Watch for my continuing reports through liftoff of the Antares A-One Test flight.

Ken Kremer

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Learn more about Antares, SpaceX, Curiosity and NASA missions at Ken’s upcoming lecture presentations:

April 20/21 : “Curiosity and the Search for Life on Mars – (in 3-D)”. Plus Orion, SpaceX, Antares, the Space Shuttle and more! NEAF Astronomy Forum, Suffern, NY

April 28: “Curiosity and the Search for Life on Mars – (in 3-D)”. Plus the Space Shuttle, SpaceX, Antares, Orion and more. Washington Crossing State Park, Titusville, NJ, 130 PM

Only a few hundred feet of beach sand and a  low sea wall separate the pad from the Atlantic Ocean and Mother Nature and potential catastrophe. Credit: Ken Kremer (kenkremer.com
Only a few hundred feet of beach sand and a low sea wall separate the Wallops Island pad from the Atlantic Ocean and Mother Nature and potential catastrophe. Credit: Ken Kremer (kenkremer.com)
Thumbs Up for Antares ! - from NASA Wallops Media team and Space journalists.  Ken at right. Credit: Ken Kremer (kenkremer.com)
Thumbs Up for Antares ! – from NASA Wallops Media team and Space journalists. Ken at right. Credit: Ken Kremer (kenkremer.com)

How the Air Force and SpaceX Saved Dragon from Doom

This grappling of the SpaceX Dragon capsule on March 3, 2013 by the space station robotic arm nearly didn’t happen when a thruster failure just minutes after the March 1 liftoff nearly doomed the mission. Credit: NASA

The picture perfect docking of the SpaceX Dragon capsule to the International Space Station (ISS) on March 3 and the triumphant ocean splashdown last week on March 26 nearly weren’t to be – and it all goes back to a microscopic manufacturing mistake in the oxidizer tank check valves that no one noticed long before the vessel ever took flight.

Barely 11 minutes after I witnessed the spectacular March 1 blastoff of the Dragon atop the SpaceX Falcon 9 rocket from Cape Canaveral, Florida, everyone’s glee suddenly turned to disbelief and gloom with the alarming news from SpaceX Mission Control that contact had been lost.

I asked SpaceX CEO and founder Elon Musk to explain what caused the failure and how they saved the drifting, uncontrolled Dragon capsule from doom – just in the nick of time.

Applying the space version of the Heimlich maneuver turned out to be the key. But if you can’t talk to the patient – all is lost.

dragonRight after spacecraft separation in low Earth orbit , a sudden and unexpected failure of the Dragon’s critical thrust pods had prevented three out of four from initializing and firing. The oxidizer pressure was low in three tanks. And the propulsion system is required to orient the craft for two way communication and to propel the Dragon to the orbiting lab complex.

So at first the outlook for the $133 million Dragon CRS-2 cargo resupply mission to the ISS appeared dire.

Then, SpaceX engineers and the U.S Air Force sprang into action and staged an amazing turnaround.

“The problem was a very tiny change to the check valves that serve the oxidizer tanks on Dragon.” Musk told Universe Today

“Three of the check valves were actually different from the prior check valves that had flown – in a very tiny way. Because of the tiny change they got stuck.”

Falcon 9 SpaceX CRS-2 launch on March 1, 2013 to the ISS – shot from the roof of the Vehicle Assembly Building. Credit: Ken Kremer/www.kenkremer.com
Falcon 9 SpaceX CRS-2 launch on March 1, 2013 to the ISS – shot from the roof of the Vehicle Assembly Building. Credit: Ken Kremer/www.kenkremer.com

SpaceX engineers worked frantically to troubleshoot the thruster issues in an urgent bid to overcome the serious glitch and bring the crucial propulsion systems back on line.

“What we did was we were able to write some new software in real time and upload that to Dragon to build pressure upstream of the check valves and then released that pressure- to give it a kind of a kick,” Musk told me at a NASA media briefing.

“For the spacecraft you could call it kind of a Heimlich maneuver. Basically that got the valves unstuck and then they worked well”

“But we had difficulty communicating with the spacecraft because it was in free drift in orbit.”

“So we worked closely with the Air Force to get higher intensity, more powerful dishes to communicate with the spacecraft and upload the software to do the Heimlich pressure maneuver.”

Schematic of SpaceX Dragon. Credit: SpaceX
Schematic of SpaceX Dragon. Credit: SpaceX

Just how concerned was Musk?

“Yes, definitely it was a worrying time,” Musk elaborated.

“It was a little frightening,” Musk had said right after the March 1 launch.

Later in the briefing Musk explained that there had been a small design change to the check valves by the supplier.

“The supplier had made mistakes that we didn’t catch,” said Musk. “You would need a magnifying glass to see the difference.”

SpaceX had run the new check valves through a series of low pressurization systems tests and they worked well and didn’t get stuck. But SpaceX had failed to run the functional tests at higher pressures.

“We’ll make sure we don’t repeat that error in the future,” Musk stated.

Musk added that SpaceX will revert to the old check valves and run tests to make sure this failure doesn’t happen again.

SpaceX, along with Orbital Sciences Corp, are both partnered with NASA’s Commercial Resupply Services program to replace the cargo up mass capability the US lost following the retirement of NASA’s space shuttle orbiters in 2011.

Orbital’s Antares rocket could blast off on its first test mission as early as April 17.

Of course the Dragon CRS-2 flight isn’t the first inflight space emergency, and surely won’t be the last either.

So, for some additional perspective on the history of reacting to unexpected emergencies in space on both human spaceflight and robotic science probes, Universe Today contacted noted space historian Roger Launius, of the Smithsonian National Air & Space Museum (NASM).

Roger provided these insights to Universe Today editor Nancy Atkinson – included here:

“There are many instances in the history of spaceflight in which the mission had difficulties that were overcome and it proved successful,” said Launius.

“Let’s start with Hubble Space Telescope which had a spherical aberration on its mirror and the first reports in 1990 were that it would be a total loss, but the engineers found workarounds that allowed it to be successful even before the December 1993 servicing mission by a shuttle crew that really turned it into a superb scientific instrument.”

“Then what about Galileo, the Jupiter probe, which had a problem with its high gain antenna. It never did fully deploy but the engineers found ways to overcome that problem with the communication system and the spacecraft turned into a stunning success.”

“If you want to feature human spaceflight let’s start with the 1999 shuttle flight with Eileen Collins as commander that had a shutdown of the SSMEs prematurely and it failed to reach its optimum orbit. It still completed virtually all of the mission requirements.”

“That says nothing about Apollo 13,… I could go on and on. In virtually every mission there has been something potentially damaging to the mission that has happened. Mostly the folks working the mission have planned for contingencies and implement them and the public rarely hears about it as it looks from the outside like a flawless operation.”

“Bottom line, the recovery of the Dragon capsule was not all that amazing. It was engineers in the space business doing what they do best,” said Launius.

Ken Kremer

…………….

Learn more about SpaceX, Antares, Curiosity and NASA missions at Ken’s upcoming lecture presentations:

April 20/21 : “Curiosity and the Search for Life on Mars – (in 3-D)”. Plus Orion, SpaceX, Antares, the Space Shuttle and more! NEAF Astronomy Forum, Suffern, NY

April 28: “Curiosity and the Search for Life on Mars – (in 3-D)”. Plus the Space Shuttle, SpaceX, Antares, Orion and more. Washington Crossing State Park, Titusville, NJ, 130 PM

SpaceX Falcon 9 rocket and Dragon capsule poised to blast off from Cape Canaveral Air Force Station, Florida on a commercial resupply mission to the ISS. Credit: Ken Kremer/www.kenkremer.com

‘Alien Spaceship’ looking Dragon set for Unveiling by SpaceX this Year!

Future Dragon spacecraft will one day touch down propulsively on the ground with ‘Alien looking’ landing legs instead of an ocean splashdown. Credit: SpaceX

Later this year SpaceX will unveil the design of a new and upgraded version of the firm’s Dragon spacecraft that will look like “an Alien spaceship,” said Elon Musk, the CEO and Chief Designer of SpaceX, at a NASA media teleconference on Thursday, March 28.

Musk announced the SpaceX plans at the briefing to mark the successful conclusion of the latest unmanned Dragon cargo carrying flight, known as CRS-2, to the International Space Station (ISS) earlier this week with a Pacific Ocean splashdown on Tuesday, March 26.

Dubbed ‘Dragon 2’, the futuristic capsule will eventually boast the ability to propulsively land on Earth’s surfaceperhaps back at the Kennedy Space Center – instead of splashing down in the Pacific Ocean beneath a trio of parachutes.

At the moment, imagery of ‘Dragon 2’ is SpaceX Top Secret ! I asked.

How is the ‘Dragon 2’ different from the current ‘cargo Dragon’?

“It’s going to be cool,” gushes Musk.

“There are side-mounted thruster pods and quite big windows for astronauts to see out,” SpaceX founder Musk explained. “There are also landing legs that pop out at the bottom. So It looks like a real alien spaceship.”

One day, Musk hopes that an advanced Dragon will ferry humans on an interplanetary journey to the alien surface of Mars. Perhaps the lucky astronauts will even visit our Curiosity.

SpaceX Grasshopper test flight successfully demonstrates touchdown on land as a prelude to future demonstration missions to recover Falcon 9 1st stages.  Credit: SpaceX
SpaceX Grasshopper test flight successfully demonstrates touchdown on land as a prelude to future demonstration missions to recover Falcon 9 1st stages. Credit: SpaceX

Dragon 2 will also enable a transition to maximize use of the capsule by significantly increasing the quantity of cargo hauled up to the ISS, Musk stated.

The SpaceX Dragon CRS-2 capsule blasted off on March 1 atop a SpaceX Falcon 9 rocket from Cape Canaveral Air Force Station in Florida. It docked at the orbiting lab complex on March 3 and remained attached for 3 weeks until departing and returning to Earth on March 26.

Launching more mass to orbit will be a boon for the science research capability of the ISS, said NASA’s ISS Program scientist Julie Robinson. “We have over 200 investigations active.”

“The SpaceX flights are so important to our use of the International Space Station,” said Robinson.

Falcon 9 rocket is the launcher for both the cargo and human-rated Dragon spacecraft. Credit: SpaceX
Falcon 9 rocket is the launcher for both the cargo and human-rated Dragon spacecraft. Credit: SpaceX

With three successful Dragon docking flights to the ISS now under his belt, Musk said his goal now is to ‘push the envelope’.

Whereas initially SpaceX’s goal was to minimize risk in order to fulfil SpaceX’s $1.6 Billion commercial contract with NASA to fly 20,000 kg of sorely needed science experiments, equipment, gear, food and supplies to the ISS with a dozen Dragon cargo capsules.

SpaceX, along with Orbital Sciences Corp, are both partnered with NASA’s Commercial Resupply Services program to replace the cargo up mass capability the US lost following the retirement of NASA’s space shuttle orbiters in 2011.

NASA Administrator Charles Bolden said at the telecom that the Orbital Sciences Antares rocket is on schedule for a test flight from NASA Wallops in Virginia slated for mid-April.

Antares will launch the unmanned Cygnus cargo spacecraft to the ISS. Read my launch site update and visit to Antares – here.

Simultaneously, SpaceX will also debut a more powerful version of the Dragon’s Falcon 9 launch vehicle later this year that eventually will be both recoverable and reusable – long the Holy Grail in space exploration.

The new Falcon 9 version 1.1 “will be a meaningful upgrade” said Musk. “It will have 60-70% greater thrust capability, greater redundancy and more engine to engine protection. It will be more robust.”

Falcon 9 v 1.1 will incorporate the significantly more powerful Merlin 1-D first stage engines that will increase the liftoff thrust to about 1.5 million pounds – and serve as the launch vehicle for ‘Dragon 2’.

Falcon 9 SpaceX CRS-2 launch on March 1, 2013 to the ISS – shot from the roof of the Vehicle Assembly Building. Credit: Ken Kremer/www.kenkremer.com
Falcon 9 SpaceX CRS-2 launch on March 1, 2013 to the ISS – shot from the roof of the Vehicle Assembly Building. The Dragon capsule splashed down safely in the Pacific Ocean on March 26, 2013. Credit: Ken Kremer/www.kenkremer.com

SpaceX will also start testing the capability to recover the spent Falcon 9 first stage from the Atlantic Ocean. Thereafter SpaceX will eventually try and have the first stage fly itself back to the Cape Canaveral, Florida launch complex using the so called “Grasshopper’ version of the Falcon 9.

But Musk strongly advised that will take several test flights to demonstrate such recovery technologies.

“I really want to emphasize that we don’t expect success on the first several attempts,” Musk emphasized. “Hopefully next year, with a lot more experience and data, we should be able to return the first stage to the launch site, deploy the landing legs and do a propulsive landing on land back at the launch site.”

The overarching goal is to dramatically cut costs and increase efficiency to make space more accessible, especially in these ultra lean budget times.

SpaceX is also developing a manned version of the Dragon capsule and aims for the first crewed test flight perhaps in 2015 depending on NASA’s budget.

If all of Musk’s dreams work out, they could spark a revolutionary change in spaceflight and the exploration and exploitation of the High Frontier.

Ken Kremer

…………….

Learn more about SpaceX, Antares, Curiosity and NASA missions at Ken’s upcoming lecture presentations:

April 20/21 : “Curiosity and the Search for Life on Mars – (in 3-D)”. Plus Orion, SpaceX, Antares, the Space Shuttle and more! NEAF Astronomy Forum, Suffern, NY

April 28: “Curiosity and the Search for Life on Mars – (in 3-D)”. Plus the Space Shuttle, SpaceX, Antares, Orion and more. Washington Crossing State Park, Titusville, NJ, 130 PM

Gallery: Dragon Splashes Down Successfully

Dragon is slowed by three main parachutes prior to splashdown into the Pacific Ocean. Credit: SpaceX.

Splashdown! The SpaceX Dragon has returned home safely, splashing down in the Pacific Ocean at 16:36 UTC (12:36 p.m. EDT) on Tuesday, March 26, 2013. “Recovery ship has secured Dragon,” Tweeted SpaceX CEO Elon Musk. “Powering down all secondary systems. Cargo looks A-OK.”

A team of SpaceX engineers, technicians and divers will recover the vehicle off the coast of Baja, California, for the journey back to shore, which NASA said will take 30-48 hours.

The big job will be unloading the 3,000- plus pounds (1,360 kg) of ISS cargo and packaging inside the spacecraft. The Dragon is currently the only vehicle capable of returning cargo and important scientific experiments back to Earth.

“The scientific research delivered and being returned by Dragon enables advances in every aspect of NASA’s diverse space station science portfolio, including human research, biology and physical sciences,” said Julie Robinson, International Space Station Program
scientist. “There are more than 200 active investigations underway aboard our orbiting laboratory in space. The scientific community has
eagerly awaited the return of today’s Dragon to see what new insights the returned samples and investigations it carries will unveil.”

See more images below of Dragon’s return and mission to the ISS; we’ll be adding more as the SpaceX team supplies them!

Here’s a gif image of the splashdown:

A series of images shows the Dragon splashdown. Credit: SpaceX.
A series of images shows the Dragon splashdown. Credit: SpaceX.
This picture captures the Dragon just as it hits the water in the Pacific Ocean. Credit: SpaceX.
This picture captures the Dragon just as it hits the water in the Pacific Ocean. Credit: SpaceX.
Dragon was released from the International Space Station on March 26, 2013 during the CRS-2 mission. Credit: SpaceX.
Dragon was released from the International Space Station on March 26, 2013 during the CRS-2 mission. Credit: SpaceX.

Dragon’s release from Canadarm2 occurred earlier today at 10:56 UTC. The Expedition 35 crew commanded the spacecraft to slowly depart from the International Space Station

Dragon attached to the International Space Station during the CRS-2 mission. Credit: NASA.
Dragon attached to the International Space Station during the CRS-2 mission. Credit: NASA.
Dragon in orbit during the CRS-2 mission. Credit: NASA/CSA/Chris Hadfield
Dragon in orbit during the CRS-2 mission. Credit: NASA/CSA/Chris Hadfield

Among the the scientific experiment returned on Dragon was the Coarsening in Solid-Liquid Mixtures (CSLM-3) experiment, which also launched to space aboard this Dragon. CLSM-3 studies how crystals known as dendrites form as a metal alloy becomes solid. The research could help engineers develop stronger materials for use in automobile, aircraft and spacecraft parts.

Dragon also is returning several human research samples that will help scientists continue to examine how the human body reacts to long-term spaceflight. The results will have implications for future space exploration and direct benefits here on Earth.

The mission was the second of at least 12 cargo resupply trips SpaceX plans to make to the space station through 2016 under NASA’s
Commercial Resupply Services contract.

SpaceX Dragon Departs Station for Pacific Splashdown with Valuable Science Cargo

SpaceX Dragon was released from ISS at 6:56am ET and now begins its return trip to Earth. Credit: NASA

The SpaceX Dragon commercially developed cargo craft loaded with thousands of pounds of precious science samples has departed from the International Space Station at 6:56 a.m EDT this morning (March 26) and is heading back to Earth today for a splashdown in the Pacific Ocean at around 12:34 p.m EDT.

The ISS crew commanded the Dragon’s release by a trigger at the robotic work station inside the Cupola as they were soaring some 250 miles over the northeast coast of Australia after Mission Control gave the “GO for release”.
A video of the unberthing is below:

Cameras aboard both the ISS and Dragon transmitted breathtaking views of the departure maneuver. The entire ISS filled the video screen as Dragon slowly pulled away.

SpaceX Dragon capsule grappled by ISS robotic arm prior to today’s  departure and  return to Earth and Pacific Ocean splashdown. Credit: NASA
SpaceX Dragon capsule grappled by ISS robotic arm prior to today’s departure and return to Earth and Pacific Ocean splashdown. Credit: NASA

The private Dragon was unberthed from a docking port on the Harmony node at 4:10 a.m. EDT in anticipation of today’s return to Earth.

The capsule had been docked at the orbiting outpost for three weeks since arriving on March 3.

NASA astronaut Tom Marshburn and station commander Chris Hadfield from Canada opened the snares on the stations Canadian built robotic arm – Canadarm2 – firmly grasping the Dragon.

ISS imaged be cameras on departing Dragon. Credit: SpaceX/NASA
ISS imaged by cameras on departing Dragon. Credit: SpaceX/NASA

A series of three short departure burns executed in rapid succession took Dragon safely away from the ISS and beyond the imaginary 656-foot (200-meter) “Keep Out Sphere” around the station for the journey back to Earth.

Everything with Dragon happened as expected said NASA.

“All looks beautiful and nominal as expected,” radioed the ISS crew.

The Dragon capsule is the first private ship ever to dock at the ISS.

Dragon conducts departure burns from the ISS on March 26, 2013. Credit: NASA
Dragon conducts departure burns from the ISS on March 26, 2013. Credit: NASA

Dragon will fire its engines for the last time for the 10 minute long deorbit burn at 11:42 a.m. EDT sending it through the Earth’s atmosphere for a fiery reentry and splashdown in the Pacific Ocean around 12:34 p.m.

“Sad to see the Dragon go,” said Marshburn. “She performed her job beautifully and is heading back to her lair. Wish her all the best for the splashdown today.”

A team of SpaceX engineers, technicians and divers will recover the vehicle after splashdown about 214 miles off the coast of Baja, California.

SpaceX recovery crews will pluck the capsule from the Pacific Ocean for the journey back to shore which will take about 30 hours.

Dragon had been scheduled to return yesterday on Monday, March 25, but was postponed due to inclement weather developing near its targeted splashdown site in the Pacific Ocean.

There was no affect on the return of the science samples and gear weighing a hefty 2668 pounds. Dragon is the only vehicle that can safely return significant amounts of science cargo and gear from the ISS following the retirement of NASA’s space shuttle orbiters.

The SpaceX Dragon CRS-2 capsule blasted off on March 1 atop a SpaceX Falcon 9 rocket from Cape Canaveral Air Force Station in Florida.

A thruster failure shortly after liftoff nearly doomed the mission. But fast acting SpaceX engineers saved the day and restarted the engines a few hours later – read my earlier story here.

Falcon 9 SpaceX CRS-2 launch on March 1, 2013 to the ISS – shot from the roof of the Vehicle Assembly Building. Credit: Ken Kremer/www.kenkremer.com
Falcon 9 SpaceX CRS-2 launch on March 1, 2013 to the ISS – shot from the roof of the Vehicle Assembly Building. Credit: Ken Kremer/www.kenkremer.com

The resupply mission carried aloft some 1200 pounds of food, water and science experiments for the station crew.

After a two day flight, Marshburn captured the Dragon just 32 feet away from the station with the Canadarm2 on March 3. Ground controllers then took over Canadarm2 operations and berthed Dragon to the Harmony node.

SpaceX is under contract to NASA to deliver about 44,000 pounds of cargo to the ISS during a dozen flights over the next few years at a cost of about $1.6 Billion.

SpaceX and Orbital Sciences Corp are partnered with NASA’s Commercial Resupply Services program to replace the cargo up mass capability the US lost following the retirement of NASA’s space shuttle orbiters in 2011.

The maiden launch of Orbital’s Antares/Cygnus ISS cargo resupply program is now slated to occur on April 16-18 from NASA Wallops Flight Facility in Virginia – read my onsite photo report here.

The inaugural Antares launch will be a test flight with a simulated Cygnus.

The next SpaceX Dragon flight – dubbed CRS-3 – is slated to blast off in late November 2013.

Ken Kremer

Dragon and Earth from the ISS. Credit: NASA
Dragon and Earth from the ISS. Credit: NASA