Orion atop Delta 4 Heavy Booster. Credit: NASA/Kim Shiflett
At T MINUS 1 Week on this Thanksgiving Holiday, all launch processing events remain on track for the first blast off of NASA’s new Orion crew vehicle on Dec. 4, 2014 which marks the first step on the long road towards sending Humans to Mars in the 2030s.
Orion will lift off on a United Launch Alliance Delta IV Heavy rocket on its inaugural test flight to space on the uncrewed Exploration Flight Test-1 (EFT-1) mission at 7:05 a.m. EST on December 4, 2014 from Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in Florida.
Technicians and engineers installed Orion’s batteries and have been conducting a thorough checkout of all the electrical and battery connections between the crew module, service module and Delta IV Heavy second stage while working inside the mobile service tower at pad 37.
With access doors at Space Launch Complex 37 opened, the Orion and Delta IV Heavy stack is visible in its entirety inside the Mobile Service Tower where the vehicle is undergoing launch preparations. Credit: NASA/Kim Shiflett
There is some margin time available in the schedule in case additional testing and checkouts are required.
Orion’s launch window opens at 7:05 a.m. EST on Dec. 4 at the beginning of a launch window that extends 2 hours, 39 minutes.
One week ago, top NASA and Lockheed Martin managers gave the “GO” to continue with launch preparations after the vehicle passed the Flight Readiness Review (FRR) on Thursday, Nov. 20.
This past week the doors of the Mobile Servicing Tower (MST) at pad 37 were opened to reveal the Orion spacecraft stack atop the Delta IV Heavy that will carry the spacecraft into orbit.
NASA’s Orion EFT-1 spacecraft atop Delta 4 Heavy Booster at Cape Canaveral, Florida ahead of launch set for Dec. 4, 2014. Credit: NASA/Kim Shiflett
The Delta IV Heavy is the world’s most powerful rocket.
The MST will be rolled back from the rocket stack on Wednesday evening, Dec. 3 starting 8 hours, 15 minutes before launch to allow the rocket to be fueled and continue into the final stage of launch operations and the countdown to liftoff on Thursday morning Dec. 4.
I’ll be at the pad during MST rollback reporting live for Universe Today.
Orion’s move to Launch Complex-37. Credit: Mike Killian
The two-orbit, four and a half hour Orion EFT-1 flight around Earth will lift the Orion spacecraft and its attached second stage to an orbital altitude of 3,600 miles, about 15 times higher than the International Space Station (ISS) – and farther than any human spacecraft has journeyed in 40 years.
Orion is NASA’s next generation human rated vehicle that will carry America’s astronauts beyond Earth on voyages venturing farther into deep space than ever before – beyond the Moon to Asteroids, Mars and other destinations in our Solar System.
NASA’s Orion EFT 1 crew module enters the Payload Hazardous Servicing Facility on Sept. 11, 2014 at the Kennedy Space Center, FL, beginning the long journey to the launch pad and planned liftoff on Dec. 4, 2014. Credit: Ken Kremer – kenkremer.com
Watch for Ken’s ongoing Orion coverage and he’ll be onsite at KSC in the days leading up to the historic launch on Dec. 4.
Stay tuned here for Ken’s continuing Orion and Earth and planetary science and human spaceflight news.
Learn more about Orion, SpaceX, Antares, NASA missions and more at Ken’s upcoming outreach events:
Dec 1-5: “Orion EFT-1, SpaceX CRS-5, Antares Orb-3 launch, Curiosity Explores Mars,” Kennedy Space Center Quality Inn, Titusville, FL, evenings
These three RS-68 engines will power each of the attached Delta IV Heavy Common Booster Cores (CBCs) that will launch NASA’s maiden Orion on the EFT-1 mission in December 2014. Credit: Ken Kremer/kenkremer.com Orion flight test profile for the Exploration Flight Test-1 (EFT-1) launching on Dec. 4, 2014. Credit: NASA
Orion flight test profile for the Exploration Flight Test-1 (EFT-1) launching on Dec. 4, 2014. Credit: NASA
After moving out to the launch pad earlier this week, NASA’s first Orion spacecraft was hoisted atop the most powerful rocket in the world and awaits blastoff from Cape Canaveral, Florida, in early December on a critical test flight that will pave the way for human missions to deep space for the first time in more than four decades since NASA’s Apollo moon landing missions ended in 1972.
NASA’s cool new set of infographics above and below explain 8 key events on Orion’s Exploration Flight Test-1 (EFT-1) mission and its first trip to orbit and back.
Orion will lift off on a Delta IV Heavy rocket on its inaugural test flight to space on the uncrewed EFT-1 mission at 7:05 a.m. EST on December 4, 2014, from Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in Florida.
The two-orbit, four and a half hour Orion EFT-1 flight around Earth will lift the Orion spacecraft and its attached second stage to an orbital altitude of 3,600 miles, about 15 times higher than the International Space Station (ISS) – and farther than any human spacecraft has journeyed in 40 years.
Launch – It’s going to be loud. It’s going to be bright. It’s going to be smoky. Engines are fired, the countdown ends, and Orion lifts off into space atop the United Launch Alliance Delta IV Heavy rocket from the launch pad at Cape Canaveral in Florida. Credit: NASA
EFT-1 will test the rocket, second stage, jettison mechanisms, as well as avionics, attitude control, computers, and electronic systems inside the Orion spacecraft.
Then the spacecraft will carry out a high speed re-entry through the atmosphere at speeds approaching 20,000 mph and scorching temperatures near 4,000 degrees Fahrenheit to test the heat shield, before splashing down for a parachute assisted landing in the Pacific Ocean.
Exposure – It’s time to fly! The protective panels surrounding the service module are jettisoned and the launch abort system separates from the spacecraft. Credit: NASARe-ignition – Orbit 1 is complete! The upper stage will now fire up again to propel Orion to an altitude of 3,600 miles during its second trip around Earth. Credit: NASASeparation – It’s now time to prepare for reentry. The service module and upper stage separate so that only the crew module will return to Earth. Credit: NASAOrientation – Orion’s first flight will be uncrewed, but that doesn’t mean we can allow Orion to return to Earth upside down. This test flight will help us test the control jets to ensure that they can orient the capsule in the correct reentry position. Credit: NASAHeating – Things are heating up as Orion slams into the atmosphere at almost 20,000 mph and encounters temperatures near 4,000 degrees F. Credit: NASADeploy – After initial air friction slows the capsule from 20,000 mph, Orion will still be descending at 300 mph—too fast for a safe splashdown. A sequence of parachute deployments will create drag to further slow the spacecraft to a comfortable 20 mph. Credit: NASALanding – Orion will splashdown in the Pacific Ocean off the coast of Baja California, where it will be recovered with help from the United States Navy. Credit: NASA
Here’s what Orion’s ocean splashdown and recovery by Navy divers will look like:
US Navy divers on four boats attached tow lines to the Orion test capsule and guide it to the well deck on the USS Arlington during Aug. 15, 2013, recovery test at Norfolk Naval Base, VA. Credit: Ken Kremer/kenkremer.com
Orion is NASA’s next generation human rated vehicle that will carry America’s astronauts beyond Earth on voyages venturing farther into deep space than ever before – beyond the Moon to Asteroids, Mars, and other destinations in our Solar System.
The United Launch Alliance Delta IV Heavy rocket is the world’s most powerful rocket. The triple barreled Delta IV Heavy booster is the only rocket sufficiently powerful to launch the 50,000 pound Orion EFT-1 spacecraft to orbit.
The first stage of the mammoth Delta IV Heavy generates some 2 million pounds of liftoff thrust.
Watch for Ken’s Orion coverage, and he’ll be at KSC for the historic launch on Dec. 4.
Stay tuned here for Ken’s continuing Orion and Earth and planetary science and human spaceflight news.
At NASA's Kennedy Space Center in Florida, the agency's Orion spacecraft pauses in front of the spaceport's iconic Vehicle Assembly Building as it is transported to Launch Complex 37 at Cape Canaveral Air Force Station. After arrival at the launch pad, United Launch Alliance engineers and technicians will lift Orion and mount it atop its Delta IV Heavy rocket.
Credit: NASA/Frankie Martin
After years of effort, NASA’s pathfinding Orion spacecraft was rolled out to the launch pad early this morning, Wednesday, Nov. 12, and hoisted atop the rocket that will blast it to space on its history making maiden test flight in December.
Orion’s penultimate journey began late Tuesday, when the spacecraft was moved 22 miles on a wheeled transporter from the Kennedy Space Center assembly site to the Cape Canaveral launch site at pad 37 for an eight hour ride.
Watch a timelapse of the journey, below:
Technicians then lifted the 50,000 pound spacecraft about 200 feet onto a United Launch Alliance Delta IV Heavy rocket, the world’s most powerful rocket, in preparation for its first trip to space.
Orion’s promise is that it will fly America’s astronauts back to deep space for the first time in over four decades since the NASA’s Apollo moon landing missions ended in 1972.
Liftoff of the state-of-the-art Orion spacecraft on the unmanned Exploration Flight Test-1 (EFT-1) mission is slated for December 4, 2014, from Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in Florida.
“This is the next step on our journey to Mars, and it’s a big one,” said William Gerstenmaier, NASA’s associate administrator for human exploration and operations.
“In less than a month, Orion will travel farther than any spacecraft built for humans has been in more than 40 years. That’s a huge milestone for NASA, and for all of us who want to see humans go to deep space.”
NASA’s Orion spacecraft arrived at Space Launch Complex 37 at Cape Canaveral Air Force Station to complete its 22 mile move from the agency’s Kennedy Space Center in Florida. Orion is the exploration spacecraft designed to carry astronauts to deep space destinations, including an asteroid and on the journey to Mars. It will have emergency abort capability, sustain the crew during space travel and provide safe re-entry from deep space return velocities. The first uncrewed flight test of Orion is scheduled to launch Dec. 4, 2014, atop a United Launch Alliance Delta IV Heavy rocket. Credit: NASA/Kim Shiflett
Orion is NASA’s next generation human rated vehicle that will eventually carry America’s astronauts beyond Earth on voyages venturing farther into deep space than ever before – beyond the Moon to Asteroids, Mars, and other destinations in our Solar System.
The fully assembled Orion vehicle stack consists of the crew module, service module, launch abort system, and adapter that connect it to the Delta IV Heavy rocket. It was completed in October inside Kennedy’s Launch Abort System Facility.
Today’s move was completed without issue after a one day delay due to storms in the KSC area.
The triple barreled Delta IV Heavy booster became the world’s most powerful rocket upon the retirement of NASA’s Space Shuttle program in 2011 and is the only rocket sufficiently powerful to launch the Orion EFT-1 spacecraft.
The two-orbit, four and a half hour EFT-1 flight will lift the Orion spacecraft and its attached second stage to an orbital altitude of 3,600 miles, about 15 times higher than the International Space Station (ISS) – and farther than any human spacecraft has journeyed in 40 years.
Orion will travel almost 60,000 miles into space during the uncrewed Dec. 4 test flight.
Stay tuned here for Ken’s continuing Orion and Earth and planetary science and human spaceflight news.
NASA’s Orion EFT 1 crew module departs Neil Armstrong Operation and Checkout Building on Sept. 11, 2014 at the Kennedy Space Center, FL, beginning the long journey to the launch pad and planned liftoff on Dec. 4, 2014. Credit: Ken Kremer - kenkremer.com
NASA’s Orion EFT 1 crew module departs Neil Armstrong Operation and Checkout Building on Sept. 11, 2014 at the Kennedy Space Center, FL, beginning the long journey to the launch pad and planned liftoff on Dec. 4, 2014. Credit: Ken Kremer – kenkremer.com
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KENNEDY SPACE CENTER – NASA’s first space worthy Orion crew module rolled out of its assembly facility at the Kennedy Space Center (KSC) on Thursday, Sept. 11, taking the first step on its nearly two month journey to the launch pad and planned blastoff this coming December.
The Orion spacecraft is NASA’s next generation human rated vehicle and is scheduled to launch on its maiden uncrewed mission dubbed Exploration Flight Test-1 (EFT-1) in December 2014.
Orion’s assembly was just completed this past weekend by technicians and engineers from prime contractor Lockheed Martin inside the agency’s Neil Armstrong Operations and Checkout (O & C) Facility. They have been working 24/7 to manufacture the capsule and prepare it for launch.
“I’m excited as can be,” said Scott Wilson, NASA’s Orion Manager of Production Operations at KSC during the move. “For some of us this has been ten years in the making.”
The black tiled Orion crew module (CM) was stacked atop an inert white colored service module (SM) in the O & C high bay in June. The CM/SM stack was placed on top of the Orion-to-stage adapter ring that will mate them to the booster rocket. Altogether the capsule, service module and adapter ring stack stands 40 feet tall and 16 feet in diameter.
“This is awesome,” Bob Cabana, Kennedy Space Center director and former shuttle commander, told the media during the rollout.
NASA’s Orion EFT 1 crew module enters the Payload Hazardous Servicing Facility on Sept. 11, 2014 at the Kennedy Space Center, FL, beginning the long journey to the launch pad and planned liftoff on Dec. 4, 2014. Credit: Ken Kremer – kenkremer.com
Workers subsequently covered the crew module and its thermal insulating tiles with a see through foil to shield the capsule and blanket it under a protective climate controlled atmosphere to guard against humidity.
The CM/SM stack was then lifted and placed onto a 36-wheeled transporter and moved about 1 mile to a KSC facility named the Payload Hazardous Servicing Facility (PHFS) for fueling. The move took about an hour.
“Orion will stay at the PHFS for about a month,” Wilson told me in a KSC interview during the move.
Orion will be fueled with ammonia and hyper-propellants for its flight test, said Wilson.
NASA’s completed Orion EFT 1 crew module loaded on wheeled transporter during move to the Payload Hazardous Servicing Facility (PHSF) on Sept. 11, 2014 at the Kennedy Space Center, FL. Credit: Ken Kremer – kenkremer.com
The fueled Orion will then move yet again to the Launch Abort System Facility (LASF) for the installation of the launch abort system (LAS).
The full Orion stack will rollout to Space Launch Complex 37 in early November.
“Nothing about building the first of a brand new space transportation system is easy,” said Mark Geyer, Orion Program manager.
“But the crew module is undoubtedly the most complex component that will fly in December. The pressure vessel, the heat shield, parachute system, avionics — piecing all of that together into a working spacecraft is an accomplishment. Seeing it fly in three months is going to be amazing.”
The Orion EFT-1 test flight is slated to soar to space atop the mammoth, triple barreled United Launch Alliance (ULA) Delta IV Heavy rocket from Cape Canaveral, Florida, on Dec. 4, 2014.
The state-of-the-art Orion spacecraft will carry America’s astronauts on voyages venturing farther into deep space than ever before – past the Moon to Asteroids, Mars and Beyond!
The two-orbit, four and a half hour EFT-1 flight will lift the Orion spacecraft and its attached second stage to an orbital altitude of 3,600 miles, about 15 times higher than the International Space Station (ISS) – and farther than any human spacecraft has journeyed in 40 years.
Stay tuned here for Ken’s continuing Orion, SLS, Boeing, Sierra Nevada, Orbital Sciences, SpaceX, commercial space, Curiosity, Mars rover, MAVEN, MOM and more Earth and planetary science and human spaceflight news.
Scott Wilson, NASA’s Orion Manager of Production Operations at KSC and Ken Kremer/Universe Today discuss Orion EFT-1 mission during capsule rollout on Sept. 11, 2014 at the Kennedy Space Center, FL. Credit: Ken Kremer – kenkremer.com
NASA Administrator Charles Bolden discusses future of NASA human spaceflight at NASA Headquarters, Washington, DC. Credit: Ken Kremer- kenkremer.com
NASA Administrator Charles Bolden discusses future of NASA human spaceflight during exploration forum at NASA Headquarters, Washington, DC. Credit: Ken Kremer- kenkremer.com
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NASA GODDARD SPACE FLIGHT CENTER, MD – Why is NASA’s Commercial Crew Program to develop private human transport ships to low Earth orbit important?
That’s the question I posed to NASA Administrator Charles Bolden when we met for an exclusive interview at NASA Goddard.
The Commercial Crew Program (CCP) is the critical enabler “for establishing a viable orbital infrastructure” in the 2020s, NASA Administrator Charles Bolden told Universe Today in an exclusive one-on-one interview at NASA’s Goddard Space Flight Center in Greenbelt, Md.
Bolden, a Space Shuttle commander who flew four time to space, says NASA wants one of the new American-made private crewed spaceships under development by SpaceX, Boeing and Sierra Nevada – with NASA funding – to be ready to ferry US astronauts to the International Space Station (ISS) and back to Earth by late 2017. Flights for other commercial orbital space ventures would follow later and into the next decade.
Since the shutdown of NASA’s space shuttle program following the final flight by STS-135 in 2011 (commanded by Chris Ferguson), America has been 100% dependent on the Russians to fly our astronauts to the space station and back.
“Commercial crew is critical. We need to have our own capability to get our crews to space,” Bolden told me, during a visit to the NASA Goddard cleanroom with the agency’s groundbreaking Magnetospheric Multiscale (MMS) science probes.
Chris Ferguson, last Space Shuttle Atlantis commander, tests the Boeing CST-100 capsule which may fly US astronauts to the International Space Station in 2017. Ferguson is now Boeing’s director of Crew and Mission Operations for the Commercial Crew Program vying for NASA funding. Credit: NASA/Boeing
Administrator Bolden foresees a huge shift in how the US will conduct space operations in low earth orbit (LEO) just a decade from now. The future LEO architecture will be dominated not by NASA and the ISS but rather by commercial entrepreneurs and endeavors in the 2020s.
“There are going to be other commercial stations or other laboratories,” Bolden excitedly told me.
And the cash strapped Commercial Crew effort to build new astronaut transporters is the absolutely essential enabler to get that exploration task done, he says.
“Commercial Crew is critical to establishing the low Earth orbit infrastructure that is required for exploration.”
“We have got to have a way to get our crews to space.”
“You know people try to separate stuff that NASA does into nice little neat packages. But it’s not that way anymore.”
Bolden and NASA are already looking beyond the ISS in planning how to use the new commercial crew spaceships being developed by SpaceX, Boeing and Sierra Nevada in a public- partnership with NASA’s Commercial Crew Program.
“Everything we do [at NASA] is integrated. We have to have commercial crew [for] a viable low Earth orbit infrastructure – a place where we can do testing – for example with what’s going on at the ISS today.”
“And in the out years you are going to be doing the same type of work.”
“But it’s not going to be on the ISS.”
“After 2024 or maybe 2028, if we extend it again, you are going to see the people on commercial vehicles. There are going to be other stations or other laboratories.”
“But there won’t be NASA operated laboratories. They will be commercially viable and operating laboratories.”
SpaceX CEO Elon Musk unveils SpaceX Dragon V2 next generation astronaut spacecraft on May 29, 2014. Credit: Robert Fisher/America Space
Private NewSpace ventures represent a revolutionary departure from current space exploration thinking. But none of these revolutionary commercial operations will happen if we don’t have reliable and cost effective human access to orbit from American soil with American rockets on American spaceships.
“We need to have our own capability to get our crews to space – first of all. That’s why commercial crew is really, really, really important,” Bolden emphasized.
The ongoing crises in Ukraine makes development of a new US crew transporter to end our total reliance on Russian spaceships even more urgent.
“Right now we use the Russian Soyuz. It is a very reliable way to get our crews to space. Our partnership with Roscosmos is as strong as it’s ever been.”
“So we just keep watching what’s going on in other places in the world, but we continue to work with Roscosmos the way we always have,” Bolden stated.
The latest example is this week’s successful launch of the new three man Russian-US- German Expedition 40 crew to the ISS on a Soyuz.
Of course, the speed at which the US develops the private human spaceships is totally dependent on the funding level for the Commercial Crew program.
Unfortunately, progress in getting the space taxis actually built and flying has been significantly slowed because the Obama Administration CCP funding requests for the past few years of roughly about $800 million have been cut in half by a reluctant US Congress. Thus forcing NASA to delay the first manned orbital test flights by at least 18 months from 2015 to 2017.
And every forced postponement to CCP costs US taxpayers another $70 million payment per crew seat to the Russians. As a result of the congressional CCP cuts more than 1 Billion US Dollars have been shipped to Russia instead of on building our own US crew transports – leaving American aerospace workers unemployed and American manufacturing facilities shuttered.
I asked Bolden to assess NASA’s new funding request for the coming fiscal year 2015 currently working its way through Congress.
“It’s looking better. It’s never good. But now it’s looking much better,” Bolden replied.
“If you look at the House markup that’s a very positive indication that the budget for commercial crew is going to be pretty good.”
The pace of progress in getting our crews back to orbit basically can be summed up in a nutshell.
“No Bucks, No Buck Rogers,” Chris Ferguson, who now leads Boeing’s crew effort, told me in a separate exclusive interview for Universe Today.
NASA Administrator Charles Bolden and Ken Kremer (Universe Today) inspect NASA’s Magnetospheric Multiscale (MMS) mated quartet of stacked spacecraft at the cleanroom at NASA’s Goddard Space Flight Center in Greenbelt, Md., on May 12, 2014. Credit: Ken Kremer- kenkremer.com
The BoeingCST-100, Sierra Nevada Dream Chaser and SpaceX Dragon ‘space taxis’ are all vying for funding in the next round of contracts to be awarded by NASA around late summer 2014 known as Commercial Crew Transportation Capability (CCtCap).
All three company’s have been making excellent progress in meeting their NASA mandated milestones in the current contract period known as Commercial Crew Integrated Capability initiative (CCiCAP) under the auspices of NASA’s Commercial Crew Program.
Altogether they have received more than $1 Billion in NASA funding under the current CCiCAP initiative. Boeing and SpaceX were awarded contracts worth $460 million and $440 million, respectively. Sierra Nevada was given what amounts to half an award worth $212.5 million.
SpaceX CEO Elon Musk just publicly unveiled his manned Dragon V2 spaceship on May 29.
Boeing’s Chris Ferguson told me that assembly of the CST-100 test article starts soon at the Kennedy Space Center.
NASA officials have told me that one or more of the three competitors will be chosen later this year in the next phase under CCtCAP to build the next generation spaceship to ferry astronauts to and from the ISS by 2017.
In order to certify the fitness and safety of the new crew transporters, the CCtCAP contracts will specify that “each awardee conduct at least one crewed flight test to verify their spacecraft can dock to the space station and all its systems perform as expected.”
Dream Chaser commercial crew vehicle built by Sierra Nevada Corp docks at ISS
Concurrently, NASA is developing the manned Orion crew vehicle for deep space exploration. The state-of-the-art capsule will carry astronauts back to the Moon and beyond on journeys to Asteroids and one day to Mars.
“We need to have our own capability to get our crews to space. Commercial Crew is critical to establishing the low Earth orbit infrastructure that is required for exploration,” that’s the bottom line message from my interview with NASA Administrator Bolden.
Stay tuned here for Ken’s continuing SpaceX, Boeing, Sierra Nevada, Orbital Sciences, commercial space, Orion, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.
Scale models of NASA’s Commercial Crew program vehicles and launchers; Boeing CST-100, Sierra Nevada Dream Chaser, SpaceX Dragon. Credit: Ken Kremer/kenkremer.com
SpaceX Dragon cargo freighter berthed to the International Space Station during recently concluded SpaceX-3 mission in May 2014. An upgraded, manrated version will carry US astronauts to space in the next two to three years. Credit: NASA
SpaceX is hosting a worldwide live premiere event tonight, May 29, unmasking the veil from the company’s commercial “Dragon V2” manned spaceship, the next step in US human spaceflight at 7 p.m. PST (10 p.m. EST, 0200 GMT).
And none other than billionaire entrepreneur Elon Musk, SpaceX CEO and founder, will be the master of ceremonies for the live show direct from SpaceX’s state-of-the-art design and manufacturing facility and Headquarters in Hawthorne, CA!
You can watch LIVE here – via the embedded player above.
Alternatively you can watch courtesy of a streaming webcast courtesy of SpaceX at: www.spacex.com/webcast
Read my “Dragon V2” or “Dragon Version 2” preview story – here.
Musk’s (and NASA’s) goal is to restore America’s capability to launch US astronauts to low Earth orbit and the International Space Station (ISS) by 2017 and to put an end total US dependency on Russia’s Soyuz for astronaut rides to orbit and back.
“SpaceX’s new Dragon V2 spacecraft is a next generation spacecraft designed to carry astronauts into space,” says SpaceX.
“Cover drops on May 29. Actual flight design hardware of crew Dragon, not a mockup,” Musk tweeted recently to build anticipation.
A SpaceX Falcon 9 rocket with Dragon cargo capsule bound for the ISS launched from Space Launch Complex 40 at Cape Canaveral, FL. File photo. Credit: Ken Kremer/kenkremer.com
Dragon is among a trio of US private sector manned spaceships being developed with seed money from NASA’s Commercial Crew Program in a public/private partnership to develop a next-generation crew transportation vehicle to ferry astronauts to and from the ISS by 2017 – a capability totally lost following the space shuttle’s forced retirement in 2011.
The BoeingCST-100 and Sierra Nevada Dream Chaser ‘space taxis’ are also vying for funding in the next round of contracts to be awarded by NASA around late summer 2014.
The gumdrop-shaped ‘Dragon V2’ is an upgraded, man rated version of the unmanned Dragon spaceship that will carry a mix of cargo and up to a seven crewmembers to the International Space Station (ISS).
The cargo Dragon just successfully completed its third operational resupply mission to the ISS with a successful splashdown in the Pacific Ocean on May 18.
Dragon V2 – SpaceX’s next generation spacecraft designed to carry astronauts to space. Credit: SpaceX
Stay tuned here for Ken’s continuing SpaceX, Boeing, Sierra Nevada, Orbital Sciences, commercial space, Orion, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.
SpaceX founder and CEO Elon Musk briefs reporters including ken Kremer/Universe Today in Cocoa Beach, FL prior to SpaceX Falcon 9 rocket blastoff with SES-8 communications satellite on Dec 3, 2013 from Cape Canaveral, FL. Credit: Ken Kremer/kenkremer.com
Orion EFT-1 heat shield is off loaded from NASA’s Super Guppy aircraft after transport from Manchester, N.H., and arrival at the Kennedy Space Center in Florida on Dec. 5, 2013. Credit: Ken Kremer/kenkremer.com
Orion EFT-1 heat shield is off loaded from NASA’s Super Guppy aircraft after transport from Manchester, N.H., and arrival at the Kennedy Space Center in Florida on Dec. 5, 2013. Credit: Ken Kremer/kenkremer.com
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KENNEDY SPACE CENTER, FL – The heat shield crucial to the success of NASA’s 2014 Orion test flight has arrived at the Kennedy Space Center (KSC) aboard the agency’s Super Guppy aircraft – just spacious enough to fit the precious cargo inside.
Orion is currently under development as NASA’s next generation human rated vehicle to replace the now retired space shuttle. The heat shields advent is a key achievement on the path to the spacecraft’s maiden flight.
“The heat shield which we received today marks a major milestone for Orion. It is key to the continued assembly of the spacecraft,” Scott Wilson, NASA’s Orion Manager of Production Operations at KSC, told Universe Today during an interview at the KSC shuttle landing facility while the offloading was in progress.
The inaugural flight of Orion on the unmanned Exploration Flight Test – 1 (EFT-1) mission is scheduled to blast off from the Florida Space Coast in mid September 2014 atop a Delta 4 Heavy booster, Wilson told me.
Orion EFT-1 heat shield moved off from NASA’s Super Guppy aircraft after arrival at the Kennedy Space Center in Florida on Dec. 5, 2013. Credit: Ken Kremer/kenkremer.com
The heat shield was flown in from Textron Defense Systems located near Boston, Massachusetts and offloaded from the Super Guppy on Dec. 5 as Universe Today observed the proceedings along with top managers from NASA and Orion’s prime contractor Lockheed Martin.
“The Orion heat shield is the largest of its kind ever built. Its wider than the Apollo and Mars Science Laboratory heat shields,” Todd Sullivan told Universe Today at KSC. Sullivan is the heat shield senior manager at Lockheed Martin.
The state-of-the-art Orion crew capsule will ultimately enable astronauts to fly to deep space destinations including the Moon, Asteroids, Mars and beyond – throughout our solar system.
The heat shield was one of the last major pieces of hardware needed to complete Orion’s exterior structure.
“Production of the heat shields primary structure that carries all the loads began at Lockheed Martin’s Waterton Facility near Denver,” said Sullivan. The titanium composite skeleton and carbon fiber skin were manufactured there to give the heat shield its shape and provide structural support during landing.
“It was then shipped to Textron in Boston in March,” for the next stage of assembly operations, Sullivan told me.
“They applied the Avcoat ablater material to the outside. That’s what protects the spacecraft from the heat of reentry.”
Textron technicians just completed the final work of installing a fiberglass-phenolic honeycomb structure onto the heat shield skin. Then they filled each of the honeycomb’s 320,000 cells with the ablative material Avcoat.
Orion EFT-1 heat shield hauled off NASA’s Super Guppy aircraft after arrival at the Kennedy Space Center in Florida on Dec. 5, 2013. Credit: Ken Kremer/kenkremer.com
Each cell was X-rayed and sanded to match Orion’s exacting design specifications.
“Now we have about two and a half months of work ahead to prepare the Orion crew module before the heat shield is bolted on and installed,” Sullivan explained.
The Avcoat-treated shell will shield Orion from the extreme heat of nearly 4000 degrees Fahrenheit it experiences during the blazing hot temperatures it experiences as it returns at high speed to Earth. The ablative material will wear away as it heats up during the capsules atmospheric re-entry thereby preventing heat from being transferred to the rest of the capsule and saving it and the human crew from utter destruction.
“Testing the heat shield is one of the prime objectives of the EFT-1 flight,” Wilson explained.
“The Orion EFT-1 capsule will return at over 20,000 MPH,” Wilson told me. “That’s about 80% of the reentry speed experienced by the Apollo capsule after returning from the Apollo moon landing missions.”
“The big reason to get to those high speeds during EFT-1 is to be able to test out the thermal protection system, and the heat shield is the biggest part of that.”
Hoisting Orion heat shield at KSC for transport to Orion crew module in the Operations and Checkout Building. Credit: Ken Kremer/kenkremer.com
The two-orbit, four- hour EFT-1 flight will lift the Orion spacecraft and its attached second stage to an orbital altitude of 3,600 miles, about 15 times higher than the International Space Station (ISS) – and farther than any human spacecraft has journeyed in 40 years.
“Numerous sensors and instrumentation have been specially installed on the EFT-1 heat shield and the back shell tiles to collect measurements of things like temperatures, pressures and stresses during the extreme conditions of atmospheric reentry,” Wilson explained.
Orion managers pose with heat shield at KSC; Scott Wilson, NASA Orion deputy manager of Production Operations; Todd Sullivan, heat shield senior manager at Lockheed Martin; Stu Mcclung, NASA Orion deputy manager of Production Operations. Credit: Ken Kremer/kenkremer.com
The data gathered during the unmanned EFT-1 flight will aid in confirming. or refuting, design decisions and computer models as the program moves forward to the first flight atop NASA’s mammoth SLS booster in 2017 on the EM-1 mission and human crewed missions thereafter.
“I’m very proud of the work we’ve done, excited to have the heat shield here [at KSC] and anxious to get it installed,” Sullivan concluded.
Stay tuned here for continuing Orion, Chang’e 3, LADEE, MAVEN and MOM news and Ken’s reports from on site at Cape Canaveral & the Kennedy Space Center press site.
Dec 11: “Curiosity, MAVEN and the Search for Life on Mars”, “LADEE & Antares ISS Launches from Virginia”, Rittenhouse Astronomical Society, Franklin Institute, Phila, PA, 8 PM
Takeoff of NASA’s Super Guppy from the shuttle landing runway at the Kennedy Space Center in Florida on Dec. 5, 2013 after removal of Orion heat shield. Credit: Ken Kremer/kenkremer.com
Inside the Operations and Checkout Building high bay at NASA’s Kennedy Space Center in Florida, a crane moves the service module for the Orion spacecraft toward a lift station where it will be mated to the spacecraft adapter cone. Photo credit: NASA/Jim Grossmann
KENNEDY SPACE CENTER, FL – All of the key hardware elements being assembled for NASA’s new Orion spacecraft launching just under one year from now are nearing completion at the Kennedy Space Center (KSC) – at the same time as a crucial and successful hardware test in California this week helps ensure that the Exploration Flight Test-1 (EFT-1) vehicle will be ready for an on-time liftoff.
Orion is NASA’s first spaceship designed to carry human crews on long duration flights to deep space destinations beyond low Earth orbit, such as asteroids, the moon, Mars and beyond.
In a major construction milestone, Orion’s massive Service Module (SM) was hoisted out from the tooling stand where it was manufactured at the Operations and Checkout Building (O & C) at KSC and moved to the next assembly station where it will soon be mated to the spacecraft adapter cone.
The SM should be mated to the crew module (CM) by year’s end, Orion managers told Universe Today during my recent inspection tour of significant Orion hardware at KSC.
“We are working 24 hours a day, 7 days a week,” said Jules Schneider, Orion Project manager for Lockheed Martin at KSC, during an exclusive interview with Universe Today inside the Orion clean room at KSC. “We are moving fast!”
The three panels or fairings encapsulating a stand-in for Orion’s service module successfully detach during a test Nov. 6, 2013 at Lockheed Martin’s facility in Sunnyvale, Calif. Image Credit: Lockheed Martin
“We are bringing Orion to life. Lots of flight hardware has now been installed.”
And on the other side of the country, the Service Module design passed a key hurdle on Wednesday (Nov. 6) when the trio of large spacecraft panels that surround the SM were successfully jettisoned from the spacecraft during a systems test by Lockheed Martin that simulates what would happen during an actual flight several minutes after liftoff.
“Hardware separation events like this are absolutely critical to the mission and some of the more complicated things we do,” said Mark Geyer, Orion program manager at NASA’s Johnson Space Center in Houston. “We want to know we’ve got the design exactly right and that it can be counted on in space before we ever launch.”
Orion crew capsule, Service Module and 6 ton Launch Abort System (LAS) mock up stack inside the transfer aisle of the Vehicle Assembly Building (VAB) at the Kennedy Space Center (KSC) in Florida. Powerful quartet of LAS abort motors will fire in case of launch emergency to save astronauts lives. Credit: Ken Kremer/kenkremer.com
Lockheed Martin is the prime contractor for Orion and responsible for assembly, testing and delivery of the Orion EFT-1 spacecraft to NASA that’s slated for an unmanned test flight targeted to lift off from Cape Canaveral, Florida in September 2014.
The CM rests atop the SM similar to the Apollo Moon landing program architecture.
However in a significant difference from Apollo, the Orion fairings support half the weight of the crew module and the launch abort system during launch and ascent. The purpose is to improve performance by saving weight thus maximizing the vehicles size and capability.
The SM also provides in-space power, propulsion capability, attitude control, thermal control, water and air for the astronauts.
At Lockheed Martin’s Sunnyvale, California facility a team of engineers used a series of precisely-timed, explosive charges and mechanisms attached to the Orion’s protective fairing panels in a flight-like test to verify that the spacecraft can successfully and confidently jettison them as required during the ascent to orbit.
The trio of fairing panels protect the SM radiators and solar arrays from heat, wind and acoustics during ascent.
The three panels or fairings encapsulating a stand-in for Orion’s service module successfully detach during a test Nov. 6, 2013 at Lockheed Martin’s facility in Sunnyvale, Calif. Image Credit: Lockheed Martin
“This successful test provides the Orion team with the needed data to certify this new fairing design for Exploration Flight Test-1 (EFT-1) next year. The test also provides significant risk reduction for the fairing separation on future Orion manned missions,” said Lance Lininger, engineering lead for Lockheed Martin’s Orion mechanism systems in a statement.
This was the 2nd test of the fairing jettison system. During the first test in June, one of the three fairing panels did not completely detach due to an interference “when the top edge of the fairing came into contact with the adapter ring and kept it from rotating away and releasing from the spacecraft,” said NASA.
Inside the Operations and Checkout Building high bay at NASA’s Kennedy Space Center in Florida, a crane moves the service module for the Orion spacecraft toward a lift station where it will be mated to the spacecraft adapter cone. Photo credit: NASA/Jim Grossmann
2013 has been an extremely busy and productive year for the Orion EFT-1 team.
“There are many significant Orion assembly events ongoing this year,” said Larry Price, Orion deputy program manager at Lockheed Martin, in an interview with Universe Today at Lockheed Space Systems in Denver.
“This includes the heat shield construction and attachment, power on, installing the plumbing for the environmental and reaction control system, completely outfitting the crew module, attached the tiles, building the service module and finally mating the crew and service modules (CM & SM),” Price told me.
Technicians work inside the Orion crew module being built at Kennedy Space Center to prepare it for its first power on. Turning the avionics system inside the capsule on for the first time marks a major milestone in Orion’s final year of preparations before its first mission, Exploration Flight Test 1 Credit: Lockheed Martin
The two-orbit, four- hour flight will lift the Orion spacecraft and its attached second stage to an orbital altitude of 3,600 miles, about 15 times higher than the International Space Station (ISS) – and farther than any human spacecraft has journeyed in 40 years.
NASA astronaut Randy Bresnik prepares to enter the CST-100 spacecraft, which was built inside The Boeing Company's Houston Product Support Center. Credit: NASA/Robert Markowitz
A pair of NASA astronauts donned their spacesuits for key fit check evaluations inside a test version of the Boeing Company’s CST-100 commercial ‘space taxi’ which was unveiled this week for the world’s first glimpse of the cabin’s interior.
Boeing is among a trio of American aerospace firms, including SpaceX and Sierra Nevada Corp, seeking to restore America’s capability to fly humans to Earth orbit and the space station using seed money from NASA’s Commercial Crew Program (CCP).
Astronauts Serena Aunon and Randy Bresnik conducted a day long series of technical evaluations inside a fully outfitted, full scale mock up of the CST-100, while wearing NASA’s iconic orange launch-and-entry flight suits from the space shuttle era.
During the tests, Boeing technicians monitored the astronauts ergonomic ability to work in the seats and move around during hands on use of the capsules equipment, display consoles and storage compartments.
The purpose of the testing at Boeing’s Houston Product Support Center is to see what works well and what needs modifications before fixing the final capsule design for construction.
“It’s an upgrade,” said astronaut Serena Aunon at the evaluation. “It is an American vehicle, of course it is an upgrade.”
This is an interior view of The Boeing Company’s CST-100 spacecraft, which features LED lighting and tablet technology. Image Credit: NASA/Robert Markowitz
Former NASA Astronaut Chris Ferguson, the commander of the final shuttle flight (STS-135) by Atlantis, is leading Boeing’s test effort as the director of Boeing’s Crew and Mission Operations.
“These are our customers. They’re the ones who will take our spacecraft into flight, and if we’re not building it the way they want it we’re doing something wrong,” said Ferguson.
“We’ll probably make one more go-around and make sure that everything is just the way they like it.”
The CST-100 is designed to carry a crew of up to 7 astronauts, or a mix of cargo and crew, on missions to low-Earth orbit (LEO) and the International Space Station (ISS) around the middle of this decade.
Although it resembles Boeing’s Apollo-era capsules from the outside, the interior employs state of the art modern technology including sky blue LED lighting and tablet technology.
Check out this video showing the astronauts and engineers during the CST-100 testing
Nevertheless Boeing’s design goal is to keep the flight technology as simple as possible.
“What you’re not going to find is 1,100 or 1,600 switches,” said Ferguson. “When these guys go up in this, they’re primary mission is not to fly this spacecraft, they’re primary mission is to go to the space station for six months. So we don’t want to burden them with an inordinate amount of training to fly this vehicle. We want it to be intuitive.”
The CST-100 crew transporter will fly to orbit atop the venerable Atlas V rocket built by United Launch Alliance (ULA) from Launch Complex 41 on Cape Canaveral Air Force Station in Florida.
The CST-100 crew capsule awaits liftoff aboard an Atlas V launch vehicle at Cape Canaveral in this artist’s concept. Credit: Boeing
Boeing is aiming for an initial three day manned orbital test flight of the CST-100 during 2016, says John Mulholland, Boeing vice president and program manger for Commercial Programs.
The 1st docking mission to the ISS would follow in 2017 – depending on the very uncertain funding that Congress approves for NASA.
The Atlas V was also chosen to launch one of Boeing’s commercial crew competitors, namely the Dream Chaser mini shuttle built by Sierra Nevada Corp.
Boeing CST-100 capsule early mock-up, interior view. Credit: Ken Kremer – kenkremer.com
NASA’s CCP program is fostering the development of the CST-100 as well as the SpaceX Dragon and Sierra Nevada Dream Chaser to replace America’s capability to launch humans to space that was lost following the retirement of NASA’s space shuttle orbiters two years ago in July 2011.
Since 2011, every American astronaut has been 100% dependent on the Russians and their Soyuz capsule to hitch a ride to the ISS.
“We pay one of our [ISS] partners, the Russians, $71 million a seat to fly,” says Ed Mango, CCP’s program manager. “What we want to do is give that to an American company to fly our crews into space.”
Simultaneously NASA and its industry partners are designing and building the Orion crew capsule and SLS heavy lift booster to send humans to the Moon and deep space destinations including Near Earth Asteroids and Mars.
Editor’s note: This guest post was written by Andy Tomaswick, an electrical engineer who follows space science and technology.
One of the most technically difficult tasks of any future manned missions to Mars is to get the astronauts safely on the ground. The combination of the high speed needed for a short trip in space and the much lighter Martian atmosphere creates an aerodynamics problem that has been solved only for robotic spacecraft so far. If people will one day walk Mars’ dusty surface, we will need to develop better Entry Descent and Landing (EDL) technologies first.
Those technologies are part of a recent meeting of the Lunar Planetary Institute (LPI), The Concepts and Approaches for Mars Exploration conference, held June 12-14 in Houston, which concentrated on the latest advances in technologies that might solve the EDL problem.
Of the multitude of technologies that were presented at the meeting, most seemed to involve a multi-tiered system comprising several different strategies. The different technologies that will fill those tiers are partly mission-dependent and all still need more testing. Three of the most widely discussed were Hypersonic Inflatable Aerodynamic Decelerators (HIADs), Supersonic Retro Propulsion (SRP), and various forms of aerobraking.
HIADs are essentially large heat shields, commonly found many types of manned reentry capsule used in the last 50 years of spaceflight. They work by using a large surface area to create enough drag through the atmosphere of a planet to slow the traveling craft to a reasonable speed. Since this strategy has worked so well on Earth for years, it is natural to translate the technology to Mars. There is a problem with the translation though.
HIADs rely on air resistance for its ability to decelerate the craft. Since Mars has a much thinner atmosphere than Earth, that resistance is not nearly as effective at slowing reentry. Because of this drop in effectiveness, HIADs are only considered for use with other technologies. Since it is also used as a heat shield, it must be attached to the ship at the beginning of reentry, when the air friction causes massive heating on some surfaces. Once the vehicle has slowed to a speed where heating is no longer an issue, the HIAD is released in order to allow other technologies to take over the rest of the braking process.
One of those other technologies is SRP. In many schemes, after the HIAD is released, SRP becomes primarily responsible for slowing the craft down. SRP is the type of landing technology commonly found in science fiction. The general idea is very simple. The same types of engines that accelerate the spacecraft to escape velocity on Earth can be turned around and used to stop that velocity upon reaching a destination. To slow the ship down, either flip the original rocket boosters around upon reentry or design forward-facing rockets that will only be used during landing. The chemical rocket technology needed for this strategy is already well understood, but rocket engines work differently when they are traveling at supersonic speeds. More testing must be done to design engines that can deal with the stresses of such velocities. SRPs also use fuel, which the craft will be required to carry the entire distance to Mars, making its journey more costly. The SRPs of most strategies are also jettisoned at some point during the descent. The weight shed and the difficulty of a controlled descent while following a pillar of flame to a landing site help lead to that decision.
Once the SRP boosters fall away, in most designs an aerobraking technology would take over. A commonly discussed technology at the conference was the ballute, a combination balloon and parachute. The idea behind this technology is to capture the air that is rushing past the landing craft and use it to fill a ballute that is tethered to the craft. The compression of the air rushing into the ballute would cause the gas to heat up, in effect creating a hot air balloon that would have similar lifting properties to those used on Earth. Assuming enough air is rushed into the ballute, it could provide the final deceleration needed to gently drop the landing craft off on the Martian surface, with minimal stress on the payload. However, the total amount this technology would slow the craft down is dependent on the amount of air it could inject into its structure. With more air come larger ballute, and more stresses on the material the ballute is made out of. With those considerations, it is not being considered as a stand-alone EDL technology.
These strategies barely scratch the surface of proposed EDL methods that could be used by a human mission to Mars. Curiosity, the newest rover soon set to land on Mars, is using several, including a unique form of SRP known as the Sky Crane. The results of its systems will help scientists like those at the LPI conference determine what suite of EDL technologies will be the most effective for any future human missions to Mars.
Lead image caption: Artist’s concept of Hypersonic Inflatable Aerodynamic Decelerator slowing the atmospheric entry of a spacecraft. Credit: NASA
Second image caption: Supersonic jets are fired forward of a spacecraft in order to decelerate the vehicle during entry into the Martian atmosphere prior to parachute deployment. The image is of the Mars Science Lab at Mach 12 with 4 supersonic retropropulsion jets. Credit: NASA
