Berth of a Dragon after Thruster Failure Recovery Establishes American Lifeline to ISS

SpaceX Dragon berthing at ISS on March 3, 2013. Credit: NASA

Kennedy Space Center – After overcoming a frightening thruster failure that could have spelled rapid doom on the heels of a breathtakingly beautiful launch, the privately developed Dragon spacecraft successfully berthed at the International Space Station (ISS) a short while ago, at 8:56 a.m. EST Sunday morning, March 3, 2013 – thereby establishing an indispensable American Lifeline to the massive orbiting lab complex.

Hearts sank and hopes rose in the span of a few troubling hours following Friday’s (Mar. 1) flawless launch of the Dragon cargo resupply capsule atop the 15 story tall Falcon 9 rocket from Cape Canaveral Air Force Station, Florida and the initial failure of the life giving solar arrays to deploy and failure of the maneuvering thrusters to fire.

“Congrats to the @NASA/@SpaceX team. Great work getting #Dragon to the #ISS…our foothold for future exploration!” tweeted NASA Deputy Administrator Lori Garver.

Space station Expedition 34 crew members Kevin Ford and Tom Marshburn of NASA used the station’s 58 foot long Canadian supplied robotic arm to successfully grapple and capture Dragon at 5:31 a.m. Sunday as the station was flying 253 miles above northern Ukraine. See the grappling video – here.

SpaceX Dragon holding at 10m capture point. ISS crew standing by for "go" to perform grapple. Credit: NASA
SpaceX Dragon holding at 10m capture point. ISS crew standing by for “go” to perform grapple. Credit: NASA

“The vehicle’s beautiful, space is beautiful, and the Canadarm2 is beautiful too”, said station commander Kevin Ford during the operation.

The capsule pluck from free space came one day, 19 hours and 22 minutes after the mission’s launch.

Ground controllers at NASA’s Johnson Space Center in Houston then commanded the arm to install Dragon onto the Earth-facing port of the Harmony module – see schematic.

Schematic shows location of Dragon docking port for CRS-2 mission and ISS modules. Credit: NASA
Schematic shows location of Dragon docking port for CRS-2 mission and ISS modules. Credit: NASA

Originally, Dragon capture was slated only about 20 hours after launch. But that all went out the window following the serious post-launch anomalies that sent SpaceX engineers desperately scrambling to save the flight from a catastrophic finale.

The $133 million mission dubbed CRS-2 is only the 2nd contracted commercial resupply mission ever to berth at the ISS under NASA’s Commercial Resupply Services (CRS) contract. The contract is worth $1.6 Billion for at least a dozen resupply flights.

Following the forced retirement of NASA’s space shuttle orbiters in July 2011, American was left with zero capability to launch either cargo or astronauts to the primarily American ISS. NASA astronauts are 100% reliant on Russian Soyuz capsules for launch to the ISS.

Both the Falcon 9 rocket and Dragon spacecraft were designed and built by SpaceX Corporation based in Hawthorne, Calif., and are entirely American built.

The Falcon 9/Dragon commercial system restores America’s unmanned cargo resupply capability. But the time gap will be at least 3 to 5 years before American’s can again launch to the ISS aboard American rockets from American soil.

And continuing, relentless cuts to NASA’s budget are significantly increasing that human spaceflight gap and consequently forces more payments to Russia.

“Today we marked another milestone in our aggressive efforts to make sure American companies are launching resupply missions from U.S. shores,” said NASA Admisistrator Charles Bolden in a NASA statement.

“Our NASA-SpaceX team completed another successful berthing of the SpaceX Dragon cargo module to the International Space Station (ISS) following its near flawless launch on the Falcon-9 booster out of Cape Canaveral, Florida Friday morning. Launching rockets is difficult, and while the team faced some technical challenges after Dragon separation from the launch vehicle, they called upon their thorough knowledge of their systems to successfully troubleshoot and fully recover all vehicle capabilities. Dragon is now once again safely berthed to the station.”

“I was pleased to watch the launch from SpaceX’s facility in Hawthorne, CA, and I want to congratulate the SpaceX and NASA teams, who are working side by side to ensure America continues to lead the world in space.”

“Unfortunately, all of this progress could be jeopardized with the sequestration ordered by law to be signed by the President Friday evening. The sequester could further delay the restarting of human space launches from U.S. soil, push back our next generation space vehicles, hold up development of new space technologies, and jeopardize our space-based, Earth observing capabilities,” said Bolden.

ISS crew given GO for second stage capture of SpaceX Dragon with ISS on March 3, 2013.  Credit: NASA
ISS crew given GO for second stage capture of SpaceX Dragon with ISS on March 3, 2013. Credit: NASA

Dragon is loaded with about 1,268 pounds (575 kilograms) of vital supplies and provisions to support the ongoing science research by the resident six man crew, including more than a ton of vital supplies, science gear, research experiments, spare parts, food, water and clothing.

NASA says that despite the one-day docking delay, the Dragon unberthing will still be the same day as originally planned on March 25 – followed by a parachute assisted splashdown in the Pacific Ocean off the coast of Baja California.

Dragon will spend 22 days docked to the ISS. The station crew will soon open the hatch and unload all the up mass cargo and research supplies. Then they will pack the Dragon with about 2,668 pounds (1,210 kilograms) of science samples from human research, biology and biotechnology studies, physical science investigations, and education activities for return to Earth.

Canadian built robotic arm grapples SpaceX Dragon on March 3, 2013.  Credit:
Canadian built robotic arm grapples SpaceX Dragon on March 3, 2013. Credit:

Dragon is the only spacecraft in the world today capable of returning significant amounts of cargo to Earth.

Orbital Sciences Corp also won a $1.9 Billion cargo resupply contract from NASA to deliver cargo to the ISS using the firm’s new Antares rocket and Cygnus capsule.

NASA hopes the first Antares/Cygnus demonstration test flight from NASA’s Wallops Island Facility in Virginia will follow in April. Cygnus cargo transport is one way – to orbit only.

“SpaceX is proud to execute this important work for NASA, and we’re thrilled to bring this capability back to the United States,” said Gwynne Shotwell, President of SpaceX.

“Today’s launch continues SpaceX’s long-term partnership with NASA to provide reliable, safe transport of cargo to and from the station, enabling beneficial research and advancements in technology and research.”

The SpaceX CRS-3 flight is slated to blast off in September 2013.

Ken Kremer

Falcon 9 SpaceX CRS-2 launch on March 1, 2013 ISS - shot from the roof of the Vehicle Assembly Building.  .  Credit: Ken Kremer/www.kenkremer.com
Falcon 9 SpaceX CRS-2 launch on March 1, 2013 to the ISS – shot from the roof of the Vehicle Assembly Building. Credit: Ken Kremer/www.kenkremer.com

SpaceX Dragon Recovers from Frightening Propulsion System Failure – Sunday Docking Set

Launch of SpaceX Falcon 9 on CRS-2 mission on March 1, 2013 from Cape Canaveral, Florida. Credit: Jeff Seibert

Kennedy Space Center – Barely 11 minutes after the spectacular Friday morning, March 1 launch of the SpaceX Falcon 9 rocket and unmanned Dragon capsule bound for the International Space Station (ISS), absolute glee suddenly threatened to turn to total gloom when the mission suffered an unexpected failure in the critical propulsion system required to propel the Dragon to the Earth orbiting outpost.

An alarming issue with the Dragons thrust pods prevented three out of four from initializing and firing.

For several hours the outlook for the $133 million mission appeared dire, but gradually began to improve a few hours after launch.

“It was a little frightening,” said SpaceX CEO Elon Musk at a Friday afternoon media briefing for reporters gathered at the Kennedy Space Center, commenting on the moments after the glitch appeared out of nowhere.

“We noticed after separation that only one of the four thruster pods engaged or was ready to engage,” Musk explained. “And then we saw that the oxidizer pressure in three of the four tanks was low.”

Launch of SpaceX Falcon 9 on CRS-2 mission on March 1, 2013 from Cape Canaveral, Florida. Credit: Jeff Seibert
Launch of SpaceX Falcon 9 on CRS-2 mission on March 1, 2013 from Cape Canaveral, Florida. Credit: Jeff Seibert/Wired4Space.com

The situation progressed onto the road to recovery after SpaceX engineers immediately sprang into action and frantically worked to troubleshoot the thruster problems in an urgent bid to try and bring the crucial propulsion systems back on line and revive the mission.

By late Saturday afternoon sufficient recovery work had been accomplished to warrant NASA, ISS and SpaceX managers to give the go-ahead for the Dragon to rendezvous with the station early Sunday morning, March 3.

“The station’s Mission Management Team unanimously agreed that Dragon’s propulsion system is operating normally along with its other systems and ready to support the rendezvous two days after Friday’s launch on a Falcon 9 rocket from the Cape Canaveral Air Force Station in Florida,” NASA announced in a statement on Saturday, March 2.

A failure to ignite the thrusters within 1 or 2 days would have resulted in unacceptable orbital decay and a quick and unplanned fiery reentry into the earth’s atmosphere, said Musk.

Reentry would cause a total loss of the mission – carrying more than a ton of vital supplies, science gear, research experiments, spare parts, food, water and provisions to orbit for the stations six man crew.

Shortly after the Dragon achieved orbit and separated from the second stage, the solar arrays failed to deploy and the live webcast stopped prematurely.

Falcon 9 SpaceX CRS-2 launch on March 1, 2013 ISS - shot from the roof of the Vehicle Assembly Building.  .  Credit: Ken Kremer/www.kenkremer.com
Falcon 9 SpaceX CRS-2 launch on March 1, 2013 to the ISS – shot from the roof of the Vehicle Assembly Building. Credit: Ken Kremer/www.kenkremer.com

During the course of the Friday afternoon briefing, Musk and NASA officials received continuous updates indicating the situating was changing and slowly improving.

Musk confirmed that SpaceX was able to bring all four of Dragon’s thruster pods back up and running. Engineers were able to identify and correct the issue, normalizing the pressure in the oxidation tanks.

The problem may have been caused by stuck valves or frozen oxidizer in the lines. Dragon has four oxidizer tanks and four fuel tanks.

“We think there may have been a blockage of some kind or stuck check valves going from the helium pressure tank to the oxidizer tank,” Musk hypothesized. “Whatever that blockage is seems to have alleviated.”

Three of the four thruster pods must be active before the Dragon would be permitted to dock, said Mike Suffredini, NASA program manager for the ISS. There are a total of 18 Draco thrusters.

SpaceX and the ISS partners conducted a thorough review process to assure that the thrusters will work as advertised and allow the Dragon to safely enter the stations keep out zone and physically dock at the berthing port onto the Earth-facing port of the Harmony module.

“SpaceX said it has high confidence there will be no repeat of the thruster problem during rendezvous, including its capability to perform an abort, should that be required,” NASA said in a statement.

Dragon is now slated to be grappled early Sunday morning at 6:31 a.m. by NASA Expedition 34 Commander Kevin Ford and NASA Flight Engineer Tom Marshburn – that’s one day past the originally planned Saturday morning docking.


Video: Falcon 9 SpaceX CRS-2 launch on March 1, 2013 bound for the ISS – shot from the roof of the Vehicle Assembly Building. Credit: Matthew Travis/Spacearium

NASA says that despite the one-day docking delay, the Dragon unberthing and parachute assisted return to Earth will still be the same day as originally planned on March 25.

There are numerous docking opportunities available in the coming days if SpaceX and NASA determined that more time was needed to gain confidence that Dragon could safely carry out an attempt.

Musk said the Dragon could stay on orbit for several additional months if needed.

We have to review the data with NASA before docking to make sure it’s safe, Musk emphasized on Friday.

Falcon 9 SpaceX CRS-2 launch on March 1, 2013.  Credit: Mike Killian/www.zerognews.com
Falcon 9 SpaceX CRS-2 launch on March 1, 2013. Credit: Mike Killian/www.zerognews.com

The mission dubbed CRS-2 will be only the 2nd commercial resupply mission ever to berth at the ISS. SpaceX is under contract to NASA to conduct a dozen Dragon resupply flight to the ISS over the next few years at a cost of about $1.6 Billion.

NASA TV coverage of rendezvous and grapple on Sunday, March 3 will begin at 3:30 a.m. EST. Coverage of berthing operations on NASA TV will begin at 8 a.m.

SpaceX’s live coverage at http://www.spacex.com/webcast begins at 6:00 a.m. Eastern.

Ken Kremer

Falcon 9 SpaceX CRS-2 launch on March 1, 2013.  Credit: Mike Killian/www.zerognews.com
Falcon 9 SpaceX CRS-2 launch on March 1, 2013. Credit: Mike Killian/www.zerognews.com

Dragon Launches Successfully, But Suffers Anomaly After Reaching Orbit

Dragon launches on the SpaceX Falcon 9 on March 1, 2013. Credit: John O'Connor/nasatech

Just after 10 am Eastern time, the SpaceX successfully launched their Dragon capsule on a second resupply mission to the International Space Station. The launch, rocket stage and spacecraft separations went perfectly, but the Dragon experienced an anomaly at about the time the solar arrays should have deployed. The SpaceX webcast announced that the spacecraft experienced a problem and then ended the webcast. NASA TV has not offered information either. We’ll provide more information as soon it becomes available.

Update: (10:44 EST) Elon Musk, SpaceX CEO just tweeted: “Issue with Dragon thruster pods. System inhibiting 3 of 4 from initializing. About to inhibit override.” Then minutes later he added, “Holding on solar array deployment until at least two thruster pods are active.”

See below for a continuation of our live-blogging of the Dragon anomaly, as it happened..

Also, here’s the launch video from launch to separation (note, the separation video is spectacular!):

Dragon carries 18 Draco thrusters for attitude control and maneuvering, so there may be an issue with those. Dragon’s thruster problem may be preventing the spacecraft from going into array deploy attitude, thus preventing array deploy.

Only time will tell if this is a software or hardware problem. The SpaceX press kit describes what needs to happen for solar array deploy:

Dragon separates from Falcon 9’s second stage, and seconds later, Dragon will reach its preliminary orbit. It then deploys its solar arrays and begins a carefully choreographed series of Draco thruster firings to reach the space station.

If Dragon can’t make it to the ISS, then it would need to be decided if and how it can return back to Earth on a good trajectory with limited thruster control.

The SpaceX controllers are obviously working to try and resolve the problem.

Update: 11:10 EST An update from NASA TV at about 11:10 am, said that part of response to problem with Dragon may be reorganizing the burn sequences in order for the spacecraft to be able to approach to the ISS. Musk just tweeted: “About to pass over Australia ground station and command inhibit override.”

Update: 11:25 EST: A statement from SpaceX says that “One thruster pod is running. Two are preferred to take the next step which is to deploy the solar arrays. We are working to bring up the other two in order to plan the next series of burns to get to station.”

Update: 11:42 EST: Elon Musk just tweeted: “Thruster pod 3 tank pressure trending positive. Preparing to deploy solar arrays.” That is good news.

Update: 11:50 EST: Another Tweet from Musk, with some short but sweet news: “Solar array deployment successful” That means they were abe to get at least two of the four thruster pods working, per the minimum requirement. Now, to see if the thruster problem causes any issues with getting to the ISS.

Update: 12:05 EST: Elon Musk continues to be the best source of info. He’s just tweeted, “Attempting bring up of thruster pods 2 and 4.”
We’re assuming that means 1 and 3 are already working, since it was going to take at least 2 pods thrusting to enable solar array deploy.

Update: 12:14 EST: The latest statement from SpaceX : “After Dragon achieved orbit, the spacecraft experienced an issue with a propellant valve. One thruster pod is running. We are trying to bring up the remaining three. We did go ahead and get the solar arrays deployed. Once we get at least 2 pods running, we will begin a series of burns to get to station.”

So, they were able to deploy the arrays with just one thruster pod working, and they are now working to get at least one more working. One question to consider is if the spacecraft and arrays were able to be in the right position to gather sunlight and produce power.

Update: 12:42 EST: According to reports on Twitter, a NASA official has said that three Dragon thruster pods are needed to fly to the ISS, and at this point, only one pod is working.

SpaceX CRS-2 Launch on March 1, 2013. Credit: John O'Connor/nasatech
SpaceX CRS-2 Launch on March 1, 2013. Credit: John O’Connor/nasatech

Update: 2:00 EST: This update from SpaceX: “SpaceX is still working through issues in Dragon’s propulsion system. The mission’s first rendezvous burn was delayed at least one orbit to about 2 p.m. EST.” (which is now)….stay tuned for updates. There will be a press conference sometime today, NASA has said, but has not yet set a specific time.

Update: 2:28 EST: NASA says the Dragon capsule Dragon will no longer be able to make its scheduled rendezvous with the station tomorrow. SpaceX indicated the rendezvous with the ISS will now not happen until at least Sunday morning. There will be a news briefing at 3pm EST.

Communication between the ISS crew and mission control confirms the delay for the rendezvous: “They are making progress recovering their prop system, but it’s not going to be in time to support the rendezvous and capture for tomorrow,” NASA’s spacecraft communicator told the crew. “So that is not going to happen tomorrow.”

“OK, copy, sounds like another off-duty day for us,” said ISS commander Kevin Ford. “We don’t wish that. We wish it gets fixed and gets up here to us. That’s really awesome they’re working their way through the problems. That’s what it’s all about.”

Update: 2:58 EST: Latest Tweet from Elon Musk has good news: “Pods 1 and 4 now online and thrusters engaged. Dragon transitioned from free drift to active control. Yes!!”

Update: 4:11 EST: Here’s a brief synopsis of the press briefing:

During the press conference, Elon Musk indicated there was a blockage in the helium line leading to the oxidizer pressurization system, or perhaps a stuck valve, and the pressure was not high enough to turn on the thrusters. The engineering team cycled the valves several times, using pressure hammering to loosen up and debris that might be stuck in the valves. And now, the pressure is nominal, with all the oxidizer tanks holding the target pressure on all 4 pods, and so Musk said he is hopeful that all the thrusters will be able to work.

Musk said they decided to deploy Dragon arrays before two thrusters were online because the temperature of the array actuators was dropping rapidly. But they also deployed solar arrays partly to mitigate Dragon’s attitude rotation “like a skater extending arms during a spin,” he said.

Musk mentioned the batteries on board had 12-14 hours of life, so deploying the arrays early was not a question of running out of power, but making sure solar arrays didn’t get so cold that they couldn’t deploy later.

NASA’s Mike Suffredini said that at least 3 of the 4 pods have to be operational in order to make an approach to the ISS.

They will make a decision on when to make the rendezvous when they’ve ascertained if the thrusters are working.

Ken Kremer will provide a more detailed update later.

{End of live blogging}

Diagram of the Dragon capsule. Credit: SpaceX
Diagram of the Dragon capsule. Credit: SpaceX

The Dragon is carrying 544 kilograms (1,200 lbs) of scientific experiments and supplies to the space station, and docking was scheduled for Saturday at 6:30 a.m. ET (1100 GMT). That will likely change.

Dragon’s 18 Draco thrusters permit orbital maneuvering and attitude control. They are mounted on four pods: two of the pods contain five thrusters and the other two contain four thrusters. They are powered by nitrogen tetroxide/monomethylhydrazine, and the thrust is used to control the approach to the ISS, power departure from the ISS, and control Dragon’s attitude upon reentry.

As far as the solar arrays, each array is constructed of four panels. Each array measures 6.4 meters (21 feet). The arrays can draw up to 5,000 watts of power, which is about enough power to light about 85 light bulbs. For launch, the arrays are stowed in the unpressurized trunk of the Dragon and are covered by protective fairings. When the fairings jettison, the automated deployment of the arrays is triggered. On the way back to Earth the trunk is jettison and it, along with the arrays, burn up in the atmosphere.

If the arrays do not deploy, battery life on Dragon is only a few hours 12-14 hours, which would not be enough time to keep it alive until it would reach the ISS. It will be about 20 hours from launch until it approaches the ISS, if the mission continues on its scheduled timeline.

You may recall that during the previous mission to the ISS in October 2012 (the second flight to ISS, but first operational SpaceX resupply flight) one of the rocket’s first stage engines suffered an anomaly, where a combustion chamber ruptured. That engine was shut down, and the other engines fired longer to make up for it. The Dragon cargo made it to the correct orbit and continued on the ISS, but a satellite that was launched to orbit as a secondary payload by the Falcon 9 rocket was sent into the wrong orbit as a result of “a pre-imposed safety check required by NASA,” on October 7, and the ORBCOMM OG2 satellite later deorbited and fell back to Earth.

For this launch, all nine engines appeared to work nominally and all stages separated perfectly.

But obviously the SpaceX team saw the thruster problem immediately, as that’s when the webcast was ended.

SpaceX Commercial Rocket Poised for March 1 Blast Off to ISS

SpaceX Falcon 9 rocket before May 2012 blast off from Cape Canaveral Air Force Station, Florida on historic maiden private commercial launch to the ISS. Credit: Ken Kremer/www.kenkremer.com

Kennedy Space Center – All systems are GO and the weather outlook looks spectacular for the March 1 blast off of the privately developed SpaceX Falcon 9 rocket to the International Space Station (ISS).

The Falcon 9 is slated to lift off at 10:10 AM EST with a Dragon capsule loaded with fresh supplies and science gear to continued full up operation and utilization of the ISS.

Right now the weather forecast is at 80% GO on March 1 – with superbly beautiful, clear blue skies here in sunny and comfortably warm Florida from Space Launch Complex 40 at Cape Canaveral Air Force Station.

Large crowds of eager tourists, sightseers and space enthusiasts are already gathering in local hotels – most are sold out including at my hotel where I have been holding well attended ISS star parties during excellent evening viewing opportunities this week.

NASA TV will provide live launch coverage starting at 8 30 AM. SpaceX will also provide a separate feed starting about 40 minutes prior to launch.

The two stage Falcon 9 rocket was rolled out horizontally to the pad late this afternoon (Thursday, Feb. 28) in anticipation of a Friday morning launch. Myself and Dave Dickinson are on-site for Universe Today

The mission dubbed CRS-2 will be only the 2nd commercial resupply mission ever to the ISS.

There are no technical concerns at this time. Saturday March 2 is the back-up launch date in case of a last second scrub. Weather is projected as 80% favorable.

SpaceX President Gwynne Shotwell and NASA officials told me that additional launch opportunities are available Sunday, Monday and Tuesday, if needed, and later until about March 11. After that, the launch team would have to stand down to make way for the next eventual departure of a docked Soyuz and launch of a manned Russian Soyuz capsule with a new three man crew.

SpaceX Falcon 9 rocket liftoff on May 22, 2012 from Space Launch Complex-40 at Cape Canaveral Air Force Station, Fla., on the first commercial mission to the International Space Station.  Credit: Ken Kremer
SpaceX Falcon 9 rocket liftoff on May 22, 2012 from Space Launch Complex-40 at Cape Canaveral Air Force Station, Fla., on the first commercial mission to the International Space Station. Credit: Ken Kremer

The SpaceX Dragon capsule is carrying about 1,200 pounds of vital supplies and research experiments for the six man international crew living aboard the million pound orbiting outpost.

SpaceX is under contract to NASA to deliver over 44,000 pounds of cargo to the ISS during a dozen flights over the next few years at a cost of about $1.6 Billion.

The capsule is fully loaded Shotwell told me. An upgraded Falcon 9 will be used in the next launch that will allow for a significant increase in the cargo up mass, Shotwell elaborated.

The Dragon is due to dock with the ISS in record time some 20 hours after blast off.

Ken Kremer

Canadarm Ready to Ensnare Space Dragon after March 1 Blast Off

Canadarm pictured through a winow aboard the ISS will be used to grapple the SpaceX Dragon after planned March 1 liftoff. Credit: NASA/Thomas Mashburn

Wouldn’t you love to wake up to this gorgeous view of our home planet as a big hand waves a friendly good morning ?!

Well, having survived high speed wayward Asteroids and Meteors these past few days, the human crew circling Earth aboard the International Space Station (ISS) is game to snatch a flying Space Dragon before too long.

NASA will dispatch astronaut fun to orbit in the form of the privately built SpaceX Dragon in a tad less than two weeks time that the crew will ensnare with that robotic hand from Canada and join to the ISS.

On March 1 at 10:10 AM EST, a Space Exploration Technologies (SpaceX) Falcon 9 rocket is slated to blast off topped by the Dragon cargo vehicle on what will be only the 2nd commercial resupply mission ever to the ISS.

The flight, dubbed CRS-2, will lift off from Space Launch Complex 40 at Cape Canaveral Air Force Station in Florida carrying about 1,200 pounds of vital supplies and science experiments for the six man international crew living aboard the million pound orbiting outpost.

SpaceX, Dragon spacecraft stands inside a processing hangar at Cape Canaveral Air Force Station in Florida. Teams had just installed the spacecraft's solar array fairings. Credit: NASA/Kim Shiflett
SpaceX Dragon spacecraft stands inside processing hangar at Cape Canaveral Air Force Station in Florida. Teams had just installed the spacecraft’s solar array fairings. Credit: NASA/Kim Shiflett

The ISS would plummet from the sky like a flaming, exploding meteor and disintegrate without periodic and critical cargo and fueling resupply flights from the ISS partner nations.

There will be some heightened anticipation for the March 1 SpaceX launch following the premature shutdown of a 1st stage Merlin engine during the last Falcon 9 launch in 2012.

The solar powered Dragon capsule will rendezvous with the ISS a day later on March 2, when NASA astronauts Kevin Ford and Tom Marshburn will reach out with the Canadian built robotic marvel, grab the Dragon by the proverbial “tail” and attach it to the Earth-facing port of the station’s Harmony module.

The Dragon will remain docked to the ISS for about three weeks while the crew unloads all manner of supplies including food, water, clothing, spare parts and gear and new science experiments.

Then the astronauts will replace all that cargo load with numerous critical experiment samples they have stored during ongoing research activities, as well as no longer needed equipment and trash totaling about 2300 pounds, for the return trip to Earth and a Pacific Ocean splashdown set for March 25 – as things stand now.

SpaceX Falcon 9 rocket before May 2012 blast off from Cape Canaveral Air Force Station, Florida on historic maiden private commercial launch to the ISS. Credit: Ken Kremer/www.kenkremer.com
SpaceX Falcon 9 rocket before May 2012 blast off from Cape Canaveral Air Force Station, Florida on historic maiden private commercial launch to the ISS. Credit: Ken Kremer/www.kenkremer.com

SpaceX is under contract to NASA to deliver about 44,000 pounds of cargo to the ISS during a dozen flights over the next few years at a cost of about $1.6 Billion.

SpaceX comprises one half of NASA’s Commercial Resupply Services program to replace the cargo up mass capability the US lost following the retirement of NASA’s space shuttle orbiters in 2011.

SpaceX also won a NASA contract to develop a manned version of the Dragon capsule and aims for the first crewed test flight in about 2 to 3 years – sometime during 2015 depending on the funding available from NASA.

The US is now totally dependent on the Russians to loft American astronauts to the ISS on their Soyuz capsules for at least the next 3 to 5 years directly as a result of the shuttle shutdown.

Along with SpaceX, Orbital Sciences Corp also won a $1.9 Billion cargo resupply contract from NASA to deliver some 44,000 pounds of cargo to the ISS using the firm’s new Antares rocket and Cygnus capsule – launching 8 times from a newly constructed pad at NASA’s Wallops Island Facility in Virginia.

The maiden launch of Orbital’s Antares/Cygnus system has repeatedly been delayed – like SpaceX before them.

NASA hopes the first Antares/Cygnus demonstration test flight will now occur in March or April. However, the Antares 1st stage hot fire test scheduled for earlier this week on Feb. 13 had to be aborted at the last second due to a technical glitch caused by a low nitrogen purge pressurization.

For the SpaceX launch, NASA has invited 50 lucky social media users to apply for credentials for the March 1 launch

Watch for my upcoming SpaceX launch reports from the Kennedy Space Center and SpaceX launch facilities.

Ken Kremer

Workers lift a solar array fairing prior to installation on the company's Dragon spacecraft. The spacecraft will launch on the upcoming SpaceX CRS-2 mission. Credit: NASA/Kim Shiflett
SpaceX technicians lift a solar array fairing prior to installation on the company’s Dragon spacecraft. The spacecraft will launch on the upcoming SpaceX CRS-2 mission. Credit: NASA/Kim Shiflett

ORBCOMM Satellite Launched by Falcon 9 Has Fallen to Earth

The OG2 satellite being prepared for testing. Credit: ORBCOMM

The satellite that was launched to orbit as a secondary payload by the SpaceX Falcon 9 rocket on October 7, 2012 has deorbited, falling back to Earth. The ORBCOMM OG2 satellite was a prototype communications satellite that was launched along with the Dragon capsule for the CRS-1 resupply mission to the International Space Station. The satellite was sent into the wrong orbit as a result of “a pre-imposed safety check required by NASA,” ORBCOMM said today in a press release, after the engine anomaly where one of the rocket’s nine Merlin engines, Engine 1, lost pressure suddenly and an engine shutdown command was issued. The rocket was prevented from performing a second burn for safety reasons and the satellite was left in a lower orbit than intended.

“The safety check was designed to protect the International Space Station and its crew,” the ORBCOMM press release said. “Had ORBCOMM been the primary payload on this mission, as planned for the upcoming launches, we believe the OG2 prototype would have reached the desired orbit.”

ORBCOMM had said earlier they were checking into the possibility of whether onboard propulsion could be used to boost the OG2 into a higher orbit, but obviously that was unsuccessful. They did say today, however that while the OG2 was in orbit for its much-shortened time frame, they were able to obtain engineering data and “made significant strides in testing various hardware components,” including an antenna that was deployed and basic functions of the satellite that were successfully turned on.

The company added that with the verifications they were able to achieve, they can now forge ahead and focus on completing and launching the more OG2 satellites, and they plan on using SpaceX to deliver them to orbit. But next time the satellites will be the primary mission payloads on two planned Falcon 9 launches, one in mid-2013 and another in 2014, putting them directly into their operational orbit.

“We appreciate the complexity and work that SpaceX put into this launch,” stated Marc Eisenberg, ORBCOMM’s CEO. “SpaceX has been a supportive partner, and we are highly confident in their team and technology.”

The OG2 satellite was supposed be in a final 750×750 km orbit, but the company didn’t verify the orbit it did end up in. According to Jonathan’s Space Report, OG2 was ejected at 0137 UTC into a 203×323 km orbit, instead of its planned 350×750 km insertion orbit. Another satellite tracker, T.S. Kelso said via Twitter that it was in a 318 x 194km orbit.

A call to ORBCOMM to verify the orbit and location of de-orbit wasn’t immediately returned.

Liftoff! SpaceX Launches First Official Commercial Resupply Mission to ISS

The launch of SpaceX’s Falcon 9 rocket sending the Dragon capsule to orbit. Credit: KSC Twitter Feed

SpaceX has successfully launched the first official Cargo Resupply Services (CRS) mission to the International Space Station. The commercial company’s Falcon 9 rumbled rocket to life at 8:35 EDT on Oct 7 (00:35 UTC Oct. 8) in a picture perfect launch, sending the Dragon capsule on its way in the first of a dozen operational missions to deliver supplies to the orbiting laboratory. The launch took place at Launch Complex 40 at Cape Canaveral Air Force Station in Florida, just a few miles south of the space shuttle launch pads.

“This was a critical event for NASA and the nation tonight,” said NASA Administrator Charlie Bolden after the launch. “We are once again launching spacecraft from American soil with supplies that the ISS astronauts need.”

Watch the launch video below:

All the major milestones of the launch ticked off in perfect timing and execution, and the Dragon capsule is now in orbit with its solar arrays deployed. The Dragon capsule separated from the Falcon 9 about 10 minutes and 24 seconds after liftoff. Dragon should arrive at the ISS on Oct. 10 and the crew will begin berthing operations after everything checks out.

All three members of the current ISS crew were able to watch the launch live via a NASA uplink to the ISS, and Commander Suni Williams passed on her congratulations to the SpaceX team, saying “We are ready to grab Dragon!”

Williams and astronaut Akihiko Hoshide will use the CanadArm 2 to grapple the Dragon capsule around 7:22 a.m. EDT (11:22 UTC) Wednesday, moving it to a berthing at the Earth-facing port of the forward Harmony module.

Even though SpaceX sent the Dragon to the ISS in May, that was considered a demonstration flight and this flight is considered the first operational mission.

“No question, we are very excited,” said SpaceX President Gwynne Shotwell just before the launch. “Everyone was very excited in May and we are very much looking forward to moving forward with the operational missions.”

Dragon is carrying approximately 450 kg (1,000 pounds) of supplies, including food, water, scientific experiments and Space Station parts. There are also 23 student experiments from the Student Spaceflight Experiments Program (SSEP) involving 7,420 pre-college students engaged in formal microgravity experiment design, according to SSEP director Dr. Jeff Goldstein.

SpaceX and NASA revealed this weekend a special treat is on board a new freezer called GLACIER (General Laboratory Active Cryogenic ISS Experiment Refrigerator): Blue Bell ice cream, a brand that is a favorite of astronauts training at the Johnson Space Center in Houston. The freezer will be used to return frozen science experiments to Earth.

In the next three days, Dragon will perform systems checks, and start a series of Draco thruster firings to reach the International Space Station.

Dragon will return a total of 750 kg (1,673 pounds) of supplies and hardware to the ground. NASA says Dragon’s capability to return cargo from the station “is critical for supporting scientific research in the orbiting laboratory’s unique microgravity environment, which enables important benefits for humanity and vastly increases understanding of how humans can safely work, live and thrive in space for long periods. The ability to return frozen samples is a first for this flight and will be tremendously beneficial to the station’s research community. Not since the space shuttle have NASA and its international partners been able to return considerable amounts of research and samples for analysis.”

Dragon is currently scheduled to return to Earth at the end of the month, splashing down in the Pacific Ocean on October 29.

1000 SpaceX employees watch Falcon 9 and Dragon launch, at the Hawthorne, California headquarter. Credit: SpaceX

Taking a cue from the Mars Science Laboratory “Mohawk Guy” this SpaceX employee watching from Hawthorne sports a blue mohawk with a SpaceX logo shaved on her head. Credit: SpaceX.

Here’s a shorter video version of the launch from SpaceX:

Next SpaceX Launch to ISS Set for October 7

SpaceX’s Falcon 9 rocket with a Dragon spacecraft is rolled out to the company’s launch pad in Cape Canaveral, Florida.
Credit: SpaceX

There will be more Dragons in space! The SpaceX Dragon’s next launch to the International Space Station has been scheduled for Sunday, October 7, 2012, NASA and SpaceX announced today. This will be the first of 12 contracted flights by SpaceX to resupply the space station and marks the second trip by a Dragon to the station, following a successful demonstration mission in May.

NASA said they have confirmed the status and readiness of the Falcon 9 rocket and its Dragon cargo spacecraft for the SpaceX CRS-1 mission, as well as the space station’s readiness to receive Dragon.

Dragon will be filled with about 450 kg (1,000 pounds) of supplies. This includes materials to support the 166 investigations planned for the station’s Expedition 33 crew, including 63 new science investigations. The Dragon will return about 330 kg (734 lbs) of scientific materials, including results from human research, biotechnology, materials and educational experiments, as well as about 230 kg (504 lbs) of space station hardware.

Materials being launched on Dragon will support experiments in plant cell biology, human biotechnology and various materials technology demonstrations, among others. One experiment, called Micro 6, will examine the effects of microgravity on the opportunistic yeast Candida albicans, which is present on all humans. Another experiment, called Resist Tubule, will evaluate how microgravity affects the growth of cell walls in a plant called Arabidopsis. About 50 percent of the energy expended by terrestrial-bound plants is dedicated to structural support to overcome gravity. Understanding how the genes that control this energy expenditure operate in microgravity could have implications for future genetically modified plants and food supply. Both Micro 6 and Resist Tubule will return with the Dragon at the end of its mission.

Expedition 33 Commander Sunita Williams of NASA and Aki Hoshide of the Japan Aerospace Exploration Agency will use the CanadArm2 to grapple the Dragon following its rendezvous with the station on Wednesday, Oct. 10. They will attach the Dragon to the Earth-facing port of the station’s Harmony module for a few weeks while crew members unload cargo and load experiment samples for return to Earth.

Dragon is scheduled to return in late October, and splash down via parachute in the Pacific Ocean off the coast of southern California.

Historic SpaceX Dragon Docking to ISS – Highlights Video

SpaceX has released a cool video (above) recapping the mission highlights of the historic May 22 blastoff of the firm’s Falcon 9 rocket with the Dragon spacecraft that went on to become the first privately developed vehicle in history to successfully dock to the International Space Station (ISS) on May 25, 2012.

Dragon was captured with a robotic arm operated by astronauts Don Pettit and Andre Kuipers working in tandem aboard the ISS as it approached the massive orbiting lab complex and was then berthed at an Earth facing port.

Dragon was the first US spacecraft to attach to the ISS since the retirement of NASA’s Space Shuttle program last July 2011 following the STS-135 mission of shuttle Atlantis. The 14.4 ft (4.4 meter) long resupply vehicle delivered over 1000 pounds of non-critical gear, food, clothing and science equipment to the ISS.

After spending six days at the ISS, the Dragon undocked and splashed down in the Pacific Ocean some 560 miles off the coast of California on May 31, 2012.

Image Caption: SpaceX Falcon 9 rocket clears the tower after liftoff at 3:44 a.m. on May 22, 2012 from Space Launch Complex-40 at Cape Canaveral Air Force Station, Fla.,on the first commercial mission to loft the Dragon cargo resupply vehicle to the International Space Station. Credit: Ken Kremer/www.kenkremer.com

The Falcon 9 rocket and Dragon cargo carrier were designed, developed and built by Hawthorne, Calif., based SpaceX Corporation, founded in 2002 by CEO and Chief Designer Elon Musk.

SpaceX signed a contract with NASA in 2006 to conduct twelve Falcon 9/Dragon resupply missions to carry about 44,000 pounds of cargo to the ISS at a cost of some $1.6 Billion over the next few years. The first operational Dragon CRS mission is slated to blast off around October 2012.

Read my Universe Today articles starting here for further details about the historic SpaceX Falcon 9/Dragon mission to the ISS.

Ken Kremer

Dragon’s Ocean Splashdown Caps Historic Opening of New Space Era

1st picture of the Dragon spacecraft as it floats in the ocean awaiting recovery ships. Dragon splashed down successfully on May 31, 2012 at 11:42 a.m. EDT in the Pacific Ocean off the west coast of California. In a carefully timed sequence of events, dual drogue parachutes deploy at 45,000 feet to stabilize and slow the spacecraft. Full deployment of the drogues triggers the release of the main parachutes, each 116 feet in diameter, at about 10,000 feet, with the drogues detaching from the spacecraft. Main parachutes further slow the spacecraft's descent to approximately 16 to 18 feet per second. Credit: Michael Altenhofen

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Concluding a perfectly executed and history making test flight, the first private spacecraft ever to visit and dock at the International Space Station (ISS) performed a picture perfect splashdown at 11:42 a.m. EDT (1542 GMT) today, May 31, in the Pacific Ocean, off the west coast of Baja, California, some 560 miles southwest of Los Angeles to cap the opening to a historic new Era in Space Exploration.

Dragon is the linchpin in NASA’s bold Commercial Crew and Cargo program aimed at significantly driving down the cost of transporting cargo and crews to low Earth orbit by using private commercial companies to foster competition and innovation in the free market setting of the new, post-shuttle Era of Commercial Space Transportation.

NASA aircraft were able to transmit live video of the last few minutes of the Dragon’s breathtaking descent, unfurling of the trio of parachutes and ocean splashdown – pretty much on target at 27 degrees latitude and 127 degrees west longitude.

The official mission elapsed time on landing was 9 days, 7 hours and 58 minutes.

Splashdown of the Dragon cargo craft took place barely 6 hours after departing the orbiting lab complex following detachment from the station using the station robotic arm. The ISS astronauts released the craft from the grip of the station’s robot arm at 5:49 a.m. EST (949 GMT) this morning, May 31.

Screen shot of Dragon after May 31 splashdown in the Pacific Ocean. Credit: NASA TV

The two spacecraft were soaring some 250 miles (400 km) high above the Indian Ocean east of Africa at the moment of release and departure. Altogether, Dragon spent 5 days, 16 hours and 5 minutes mated to the station.

The gumdrop shaped Dragon capsule is 4.4 meters (14.4 ft) tall, and 3.66 m (12 ft) in diameter and has an internal pressurized volume of about 350 cubic feet .

The Dragon cargo resupply capsule was built by SpaceX and is being retrieved from the ocean by a flotilla of three recovery ships. The ships reached Dragon, detached the chutes and are in the process of recovery. It will take about two days to deliver the craft to the port of Los Angeles where the most critical cargo items will be removed for quick shipment to NASA. The capsule will then be shipped to SpaceX’s McGregor,Texas facility for post-flight evaluation.

Dragon is the world’s first commercial spacecraft whose purpose is to carry supplies to and from the ISS and partially replace the cargo capabilities previously performed by NASA’s now retired fleet of space shuttle orbiters. Dragon was designed, developed and built by Hawthorne, Calif., based SpaceX Corporation, founded in 2002 by CEO and Chief Designer Elon Musk.

“This has been a fantastic day,” said Musk at a post splashdown briefing for reporters. “I want to thank NASA and the whole SpaceX team for an amazing job.”

“I’m really proud of everyone. This really couldn’t have gone better. We’re looking forward to doing lots more missions in the future and continuing to upgrade the technology and push the frontier of space transportation.”

“In baseball terminology this would be a grand slam. I am overwhelmed with joy.”

The de-orbit burn to drop Dragon out of orbit took place precisely on time at 10:51 a.m. EDT for a change in velocity of 100 m/sec about 246 miles above the Indian Ocean directly to the south of India as the craft was some 200 miles in front of the ISS.

Screen shot of Dragon after May 31 splashdown in the Pacific Ocean. Credit: NASA TV

The Draco thruster firing lasted 9 minutes and 50 seconds and sent Dragon plummeting through the Earth’s atmosphere where it had to survive extreme temperatures exceeding 3000 degrees F (1600 degrees C) before landing.

The Dragon capsule is the first US vehicle of any kind to arrive at the ISS since the July 2011 forced retirement of NASA’s Space Shuttle Program resulted in the total loss of all US capability to send cargo and humans crews to the massive orbiting outpost.

SpaceX signed a contract with NASA in 2006 to conduct twelve Falcon 9/Dragon resupply missions to carry about 44,000 pounds of cargo to the ISS at a cost of some $1.6 Billion over the next few years.

This was the third test flight of the Falcon 9 rocket and the first test flight of the Dragon in this vastly upgraded configuration with solar panels. A future variant of Dragon will eventually blast US astronauts to space and restore US crew capability – perhaps by 2017 thanks to repeated cuts to NASA’s budget.

Only four entities have ever sent a spacecraft to dock at the ISS – the United States, Russia, Japan and the European Union. SpaceX is the first commercial entity to accomplish the same feat.

The precedent setting Dragon mission has opened a new era in spaceflight by giving birth to the first fully commercial mission to the orbiting space station complex and unlocking vast new possibilities for its utilization in science and exploration.

On May 22, Dragon thundered to orbit atop a SpaceX built Falcon 9 rocket during a pre-dawn liftoff at 3:44 a.m. EDT from Space Launch Complex-40 on Cape Canaveral Air Force Station, Florida.

After a three day chase, Dragon arrived at the ISS on May 25 and was deftly berthed at an open Earth-facing port on the Harmony Node 2 module after being dramatically captured by the astronaut crew using the station’s robotic arm in a landmark event in space history as the Dragon and the ISS were passing about 251 miles above Earth. Capture was confirmed at a mission elapsed time of 3 days, 6 hours and 11 minutes and 23 seconds.

Working in tandem, NASA astronaut Don Pettit and ESA astronaut Andre Kuipers snared the Dragon craft as it was drifting in free space about 10 m (32 ft) away with the 18 m (58 ft) long Canadian robot arm at 9:56 a.m. EDT and parked the first privately built capsule to an open port at 12:02 p.m. EDT on May 25.

The astronauts opened the hatch and ‘Entered the Dragon’ for the first time a day later on May 26 and then proceeded to unload the stowed cargo and refill it for the return trip to Earth.

On this first NASA sponsored Dragon test flight to rendezvous and dock at the ISS, the cargo craft was packed with 460 kilograms (1014 lbs) of non-critical cargo including 306 kg (674 lbs) of food and crew provisions; 21 kg (46 lbs) of science experiment; 123 kg (271 lbs) prepositioned cargo bags to be used for future flights; and 10 kg (22 lbs) of assorted computer supplies and a laptop.

Dragon splashed down successfully on May 31, 2012 at 11:42 a.m. EDT in the Pacific Ocean off the west coast of California. In a carefully timed sequence of events, dual drogue parachutes deployed at 45,000 feet to stabilize and slow the spacecraft. Full deployment of the drogues triggers the release of the main parachutes, each 116 feet in diameter, at about 10,000 feet, with the drogues detaching from the spacecraft. Main parachutes further slow the spacecraft's descent to approximately 16 to 18 feet per second.

Unlike the other Russian, European and Japanese cargo freighters that service the ISS and then disintegrate on reentry, the SpaceX Dragon is uniquely equipped with a state of the art PICA-X heat shield that allows it to plunge safely through the Earth’s atmosphere and survive the fiery temperatures exceeding more than 3000 degrees F (1600 degrees C).

SpaceX Falcon 9 rocket clears the tower after liftoff at 3:44 a.m. on May 22, 2012 from Space Launch Complex-40 at Cape Canaveral Air Force Station, Fla., on the first commercial mission to loft the Dragon cargo resupply vehicle to the International Space Station. The Dragon mission was a resounding success from launch to splashdown in the Pacific Ocean on May 31 at 11:42 a.m. EDT. Credit: Ken Kremer/www.kenkremer.com

The down mass capability restores another critical capability lost with the forced retirement of NASA’s Space Shuttle orbiters in July 2011. The astronauts filled Dragon with about 620 kilograms (1367 pounds) of science experiments, trash and non-critical items on this historic test flight.

The first operational Dragon resupply mission to the ISS could blast off as early as September, said Alan Lindenmoyer, manager of NASA’s Commercial Crew and Cargo Program.

“We’ll await the final post flight report to make the determination that this was an extremely successful mission. But they should be well on their way to starting [delivery] services,” said Lindenmoyer at the briefing. “Of course, officially we will look at the post flight data and make an official determination. But I would say at this point it looks like 100 percent success.”

Ken Kremer