Homecoming view of NASA’s first Orion spacecraft after returning to NASA’s Kennedy Space Center in Florida on Dec. 19, 2014 after successful blastoff on Dec. 5, 2014. Credit: Ken Kremer - kenkremer.com
KENNEDY SPACE CENTER, FL – After a history making journey of more than 66,000 miles through space, ocean splash down and over 2700 mile cross country journey through the back woods of America, NASA’s pathfinding Orion crew capsule has returned to its home base at the Kennedy Space Center in Florida.
“The Orion mission was a spectacular success,” said Jules Schneider, Lockheed Martin Program manager for Orion at KSC, during a homecoming event attended by space journalists including Universe Today on Friday, Dec. 19, 2014.
“We achieved 85 of 87 test objectives,” noted Schneider. “Only an up righting air bag did not deploy fully after splashdown. And we are looking into that. Otherwise the mission went extremely well.”
Orion’s early homecoming was unexpected and a pleasant surprise since it hadn’t been expected until next week just prior to Christmas.
Orion flew on its two orbit, 4.5 hour flight maiden test flight on the Exploration Flight Test-1 (EFT-1) mission that started NASA’s long road to send astronauts beyond Earth and eventually to Mars in the 2030s.
The media were able to see the entire Orion capsule from top to bottom, including the exposed, blackened and heat scorched heat shield which had to protect the vehicle from fiery reentry temperatures exceeding 4000 F (2200 C).
Top view of NASA’s maiden Orion spacecraft after returning to NASA’s Kennedy Space Center in Florida on Dec. 19, 2014. Credit: Ken Kremer – kenkremer.com
Orion is being stored for now inside the Launch Abort System Facility (LASF)
“The heat shield worked extremely well and did its job,” Schneider told Universe Today.
Engineers took three samples from the 16.5 foot diameter heat shield and they are in for analysis.
“I don’t know if you can tell, we’ve actually taken a few core samples off the heat shield already and we’re looking at those,” said Schneider. “We will be removing the heat shield from this vehicle later in February so we will get an ever better look at it.”
One of the main objectives was to test the heat shield during the high speed atmospheric plummet of about 20000 mph (32000 kph) that reached approximately 85% of what astronauts will experience during a return from future voyages to Mars and Asteroids in the next decade and beyond.
“All of Orion’s system performed very well,” Schneider told me in an interview beside Orion.
“And the capsule used only about 90 pounds of its about 300 pounds of hydrazine propellant stored on board.”
“All of the separation events went beautifully and basically required virtually no maneuvering fuel to control the attitude of the capsule. The expected usage was perhaps about 150 pounds.”
“Therefore there is a lot more hydrazine fuel on board than we expected. And we had to be cautious in transporting Orion across the country.”
Up close view of three core samples taken from the heat shield of NASA’s first Orion spacecraft after returning to NASA’s Kennedy Space Center in Florida on Dec. 19, 2014. Credit: Ken Kremer – kenkremer.com
Lockheed Martin is the Orion prime contractor.
The Orion arrived module arrived back at KSC, Thursday afternoon after being hauled across our country mostly on back country roads, and with no publicity or fanfare, on an unmarked flat bed truck to minimize interaction with the public.
“It was like a black ops operation,” said one of the team members responsible to safely transporting Orion from Naval Base San Diego to KSC.
NASA obtained special permits to move Orion from all the states travelled between California and Florida.
“We didn’t want any publicity because the capsule was still loaded with residual toxic chemicals like ammonia and hydrazine.” These were used to power and fuel the capsule.”
Orion’s test flight began with a flawless launch on Dec. 5 as it roared to orbit atop the fiery fury of a 242 foot tall United Launch Alliance Delta IV Heavy rocket – the world’s most powerful booster – at 7:05 a.m. EST from Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in Florida.
The unpiloted test flight of Orion on the EFT-1 mission ignited NASA’s roadmap to send Humans to Mars by the 2030s by carrying the capsule farther away from Earth than any spacecraft designed for astronauts has traveled in more than four decades.
Humans have not ventured beyond low Earth orbit since the launch of Apollo 17 on NASA’s final moon landing mission on Dec. 7, 1972.
Watch for more details and photos later.
NASA’s first Orion spacecraft blasts off at 7:05 a.m. atop United Launch Alliance Delta 4 Heavy Booster at Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in Florida on Dec. 5, 2014. Launch pad remote camera view. Credit: Ken Kremer – kenkremer.com
Watch for Ken’s ongoing Orion coverage from onsite at the Kennedy Space Center about the historic launch on Dec. 5.
Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.
Jules Schneider, Lockheed Martin Program manager for Orion at KSC, and Ken Kremer/Universe Today discuss Orion during arrival event at NASA’s Kennedy Space Center in Florida on Dec. 19, 2014. Credit: Ken Kremer – kenkremer.com
The Orion crew module was recovered Dec. 5, 2014 after splashdown in the Pacific Ocean about 600 miles off the coast of San Diego, California. Credit: U.S. Navy
Video Caption: Last moments of Orion descent as viewed from the recovery ship USS Anchorage. Credit: NASA/US Navy
Relive the final moments of the first test flight of NASA’s Orion spacecraft on Dec. 5, 2014, through this amazing series of up close videos showing the spacecraft plummeting back to Earth through the rollicking ocean recovery by dive teams from the US Navy and the USS Anchorage amphibious ship.
The two orbit, 4.5 hour flight maiden test flight of Orion on the Exploration Flight Test-1 (EFT-1) mission was a complete success.
It was brought back to land to the US Naval Base San Diego, California.
Orion’s test flight began with a flawless launch on Dec. 5 as it roared to orbit atop the fiery fury of a 242 foot tall United Launch Alliance Delta IV Heavy rocket – the world’s most powerful booster – at 7:05 a.m. EST from Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in Florida.
The unpiloted test flight of Orion on the EFT-1 mission ignited NASA’s roadmap to send Humans to Mars by the 2030s by carrying the capsule farther away from Earth than any spacecraft designed for astronauts has traveled in more than four decades.
Humans have not ventured beyond low Earth orbit since the launch of Apollo 17 on NASA’s final moon landing mission on Dec. 7, 1972.
Video Caption: NASA TV covers the final moments of Orion spacecraft descent and splashdown in the Pacific Ocean approximately 600 miles southwest of San Diego on Dec. 5, 2014, as viewed live from the Ikhana airborne drone. Credit: NASA TV
The spacecraft was loaded with over 1200 sensors to collect critical performance data from numerous systems throughout the mission for evaluation by engineers.
EFT-1 tested the rocket, second stage, and jettison mechanisms as well as avionics, attitude control, computers, environmental controls, and electronic systems inside the Orion spacecraft and ocean recovery operations.
It also tested the effects of intense radiation by traveling twice through the Van Allen radiation belt.
After successfully accomplishing all its orbital flight test objectives, the capsule fired its thrusters and began the rapid fire 10 minute plummet back to Earth.
During the high speed atmospheric reentry, it approached speeds of 20,000 mph (32,000 kph), approximating 85% of the reentry velocity for astronauts returning from voyages to the Red Planet.
The capsule endured scorching temperatures near 4,000 degrees Fahrenheit in a critical and successful test of the 16.5-foot-wide heat shield and thermal protection tiles.
The entire system of reentry hardware, commands, and 11 drogue and main parachutes performed flawlessly.
Finally, Orion descended on a trio of massive red and white main parachutes to achieve a statistical bulls-eye splashdown in the Pacific Ocean, 600 miles southwest of San Diego, at 11:29 a.m. EST.
It splashed down within one mile of the touchdown spot predicted by mission controllers after returning from an altitude of over 3600 miles above Earth.
The three main parachutes slowed Orion to about 17 mph (27 kph).
Here’s a magnificent up close and personal view direct from the US Navy teams that recovered Orion on Dec. 5, 2014.
Video Caption: Just released footage of the Orion Spacecraft landing and recovery! See all the sights and sounds, gurgling, and more from onboard the Zodiac boats with the dive teams on Dec. 5, 2014. See the initial recovery operations, including safing the crew module and towing it into the well deck of the USS Anchorage, a landing platform-dock ship. Credit: US Navy
Navy teams in Zodiac boats had attached a collar and winch line to Orion at sea and then safely towed it into the flooded well deck of the USS Anchorage and positioned it over rubber “speed bumps.”
Next they secured Orion inside its recovery cradle and transported it back to US Naval Base San Diego where it was off-loaded from the USS Anchorage.
The Orion EFT-1 spacecraft was recovered by a combined team from NASA, the U.S. Navy, and Orion prime contractor Lockheed Martin.
Orion has been offloaded from the USS Anchorage and moved about a mile to the “Mole Pier” where Lockheed Martin technicians have conducted the first test inspection of the crew module and collected test data.
It will soon be hauled on a flatbed truck across the US for a nearly two week trip back to Kennedy where it will arrive just in time for the Christmas holidays.
NASA Administrator Charles Bolden briefs the media about the “Big Deal” goals of the first Orion deep space crew module during prelaunch meeting backdropped by Orion and Delta 4 Heavy Booster at Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in Florida prior to launch on Dec. 5, 2014. Credit: Ken Kremer – kenkremer.com
Technicians at KSC will examine every nook and cranny of Orion and will dissemble it for up close inspection and lessons learned.
NASA’s first Orion spacecraft blasts off at 7:05 a.m. atop United Launch Alliance Delta 4 Heavy Booster at Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in Florida on Dec. 5, 2014. Launch pad remote camera view. Credit: Ken Kremer – kenkremer.com
Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.
NASA’s first Orion spacecraft blasts off at 7:05 a.m. atop United Launch Alliance Delta 4 Heavy Booster at Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in Florida on Dec. 5, 2014. Launch pad remote camera view. Credit: Ken Kremer – kenkremer.comPrelaunch night view of NASA’s first Orion spacecraft bolted atop triple barreled United Launch Alliance Delta 4 Heavy Booster at Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in Florida. Credit: Ken Kremer – kenkremer.com
Orion atop Delta 4 Heavy Booster. Credit: NASA/Kim Shiflett
Video Caption: Animation details NASA’s Orion Exploration Flight Test-1 (EFT-1) mission launching on Dec. 4. 2014. Credit: NASA
It’s not Science Fiction! It’s Not Star Trek!
No. It’s a really, really big NASA Mission! It’s Orion!
In fact, it’s the biggest and most important development in US Human Spaceflight since the end of the Space Shuttle Program in 2011.
Orion is launching soon on its first flight, the pathfinding Exploration Flight Test-1 (EFT-1) mission and sets NASA on the path to send humans to Mars in the 2030s.
Watch this cool NASA animation beautifully detailing every key step of Orion’s First Launch!
Orion is designed to take humans farther than they’ve ever gone before. Even farther into deep space than NASA’s Apollo moon landing which ended more than four decades ago!
We are T-MINUS 4 Days and Counting to the inaugural blastoff of Orion as of today, Sunday, November 30, 2014.
To learn even more about the 8 major events and goals happening during Orion’s EFT-1 mission be sure to check out my recent story with NASA’s fabulous new set of infographics – here.
Every aspect of the final processing steps now in progress by engineers and technicians from NASA, rocket provider United Launch Alliance, and Orion prime contractor Lockheed Martin is proceeding smoothly and marching towards launch.
Orion’s move to Launch Complex-37. Credit: Mike Killian
Orion will lift off on a United Launch Alliance Delta IV Heavy rocket on its inaugural test flight to space on the uncrewed Exploration Flight Test-1 (EFT-1) mission at 7:05 a.m. EST on December 4, 2014, from Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in Florida.
The two-orbit, four and a half hour Orion EFT-1 flight around Earth will lift the Orion spacecraft and its attached second stage to an orbital altitude of 3,600 miles, about 15 times higher than the International Space Station (ISS) – and farther than any human spacecraft has journeyed in 40 years.
EFT-1 will test the rocket, second stage, jettison mechanisms as well as avionics, attitude control, computers and electronic systems inside the Orion spacecraft.
Then the spacecraft will carry out a high speed re-entry through the atmosphere at speeds approaching 20,000 mph and scorching temperatures near 4,000 degrees Fahrenheit to test the heat shield, before splashing down for a parachute assisted landing in the Pacific Ocean.
Orion is NASA’s next generation human rated vehicle that will carry America’s astronauts beyond Earth on voyages venturing farther into deep space than ever before – beyond the Moon to Asteroids, Mars, and other destinations in our Solar System.
NASA TV will provide several hours of live coverage
Here’s how Orion EFT-1 Launch will look!
Delta 4 Heavy rocket and super secret US spy satellite roars off Pad 37 on June 29, 2012, from Cape Canaveral, Florida. NASA’s Orion EFT-1 capsule will blastoff atop a similar Delta 4 Heavy Booster in December 2014. Credit: Ken Kremer- kenkremer.com
Watch for Ken’s ongoing Orion coverage and he’ll be onsite at KSC in the days leading up to the historic launch on Dec. 4.
Stay tuned here for Ken’s continuing Orion and Earth and planetary science and human spaceflight news.
Launch – It’s going to be loud. It’s going to be bright. It’s going to be smoky. Engines are fired, the countdown ends and Orion lifts off into space atop the United Launch Alliance Delta IV Heavy rocket from the launch pad at Cape Canaveral in Florida. Credit: NASA
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Learn more about Orion, SpaceX, Antares, NASA missions and more at Ken’s upcoming outreach events:
Dec 1-5: “Orion EFT-1, SpaceX CRS-5, Antares Orb-3 launch, Curiosity Explores Mars,” Kennedy Space Center Quality Inn, Titusville, FL, evenings
Dive teams attach tow lines to Orion test capsule during Aug. 15, 2013 recovery test at Norfolk Naval Base, VA. Credit: Ken Kremer/kenkremer.com
Orion atop Delta 4 Heavy Booster. Credit: NASA/Kim Shiflett
At T MINUS 1 Week on this Thanksgiving Holiday, all launch processing events remain on track for the first blast off of NASA’s new Orion crew vehicle on Dec. 4, 2014 which marks the first step on the long road towards sending Humans to Mars in the 2030s.
Orion will lift off on a United Launch Alliance Delta IV Heavy rocket on its inaugural test flight to space on the uncrewed Exploration Flight Test-1 (EFT-1) mission at 7:05 a.m. EST on December 4, 2014 from Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in Florida.
Technicians and engineers installed Orion’s batteries and have been conducting a thorough checkout of all the electrical and battery connections between the crew module, service module and Delta IV Heavy second stage while working inside the mobile service tower at pad 37.
With access doors at Space Launch Complex 37 opened, the Orion and Delta IV Heavy stack is visible in its entirety inside the Mobile Service Tower where the vehicle is undergoing launch preparations. Credit: NASA/Kim Shiflett
There is some margin time available in the schedule in case additional testing and checkouts are required.
Orion’s launch window opens at 7:05 a.m. EST on Dec. 4 at the beginning of a launch window that extends 2 hours, 39 minutes.
One week ago, top NASA and Lockheed Martin managers gave the “GO” to continue with launch preparations after the vehicle passed the Flight Readiness Review (FRR) on Thursday, Nov. 20.
This past week the doors of the Mobile Servicing Tower (MST) at pad 37 were opened to reveal the Orion spacecraft stack atop the Delta IV Heavy that will carry the spacecraft into orbit.
NASA’s Orion EFT-1 spacecraft atop Delta 4 Heavy Booster at Cape Canaveral, Florida ahead of launch set for Dec. 4, 2014. Credit: NASA/Kim Shiflett
The Delta IV Heavy is the world’s most powerful rocket.
The MST will be rolled back from the rocket stack on Wednesday evening, Dec. 3 starting 8 hours, 15 minutes before launch to allow the rocket to be fueled and continue into the final stage of launch operations and the countdown to liftoff on Thursday morning Dec. 4.
I’ll be at the pad during MST rollback reporting live for Universe Today.
Orion’s move to Launch Complex-37. Credit: Mike Killian
The two-orbit, four and a half hour Orion EFT-1 flight around Earth will lift the Orion spacecraft and its attached second stage to an orbital altitude of 3,600 miles, about 15 times higher than the International Space Station (ISS) – and farther than any human spacecraft has journeyed in 40 years.
Orion is NASA’s next generation human rated vehicle that will carry America’s astronauts beyond Earth on voyages venturing farther into deep space than ever before – beyond the Moon to Asteroids, Mars and other destinations in our Solar System.
NASA’s Orion EFT 1 crew module enters the Payload Hazardous Servicing Facility on Sept. 11, 2014 at the Kennedy Space Center, FL, beginning the long journey to the launch pad and planned liftoff on Dec. 4, 2014. Credit: Ken Kremer – kenkremer.com
Watch for Ken’s ongoing Orion coverage and he’ll be onsite at KSC in the days leading up to the historic launch on Dec. 4.
Stay tuned here for Ken’s continuing Orion and Earth and planetary science and human spaceflight news.
Learn more about Orion, SpaceX, Antares, NASA missions and more at Ken’s upcoming outreach events:
Dec 1-5: “Orion EFT-1, SpaceX CRS-5, Antares Orb-3 launch, Curiosity Explores Mars,” Kennedy Space Center Quality Inn, Titusville, FL, evenings
These three RS-68 engines will power each of the attached Delta IV Heavy Common Booster Cores (CBCs) that will launch NASA’s maiden Orion on the EFT-1 mission in December 2014. Credit: Ken Kremer/kenkremer.com Orion flight test profile for the Exploration Flight Test-1 (EFT-1) launching on Dec. 4, 2014. Credit: NASA
At NASA's Kennedy Space Center in Florida, the agency's Orion spacecraft pauses in front of the spaceport's iconic Vehicle Assembly Building as it is transported to Launch Complex 37 at Cape Canaveral Air Force Station. After arrival at the launch pad, United Launch Alliance engineers and technicians will lift Orion and mount it atop its Delta IV Heavy rocket.
Credit: NASA/Frankie Martin
After a decade of hard work, numerous twists and turns, and ups and downs, NASA’s new Orion deep space crew vehicle is finally, and officially, marching towards its maiden blastoff in less than two week’s time.
The Orion spacecraft cleared one of the final hurdles to its first launch when top managers from NASA and Lockheed Martin successfully completed a key review of the vehicle’s systems ahead of the looming Dec. 4 flight test.
Orion passed the Flight Readiness Review (FRR) on Thursday, Nov. 20, and officials announced that the spacecraft is “GO” for proceeding on the road to launch – and one day on to Mars!
The FRR is a rigorous assessment of the spacecraft, its systems, mission operations, and support functions needed to successfully complete Orion’s first voyage to space.
Lockheed Martin is the prime contractor for Orion and recently completed its fabrication in the Neil Armstrong Operations and Checkout Building at the Kennedy Space Center in September 2014.
Orion in orbit in this artists concept. Credit: NASA
Orion will lift off on a Delta IV Heavy rocket on its inaugural test flight to space on the uncrewed Exploration Flight Test-1 (EFT-1) mission at 7:05 a.m. EST on December 4, 2014, from Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in Florida.
The United Launch Alliance Delta IV Heavy rocket is the world’s most powerful rocket and the only booster sufficiently powerful to launch the 50,000 pound Orion EFT-1 spacecraft to orbit.
The rocket was transported to pad 37 in late September. Then, on Nov. 12, this path finding Orion spacecraft was itself rolled out to the launch pad and hoisted and bolted atop the Delta IV Heavy.
The United Launch Alliance Delta-IV Heavy rocket tasked with launching NASA’s Orion EFT-1 mission being hoisted vertical atop Space Launch Complex-37B at Cape Canaveral Air Force Station in Florida on the morning of Oct. 1, 2014. Photo Credit: Alan Walters / AmericaSpace
The critical December test flight will pave the way for the first human missions to deep space in more than four decades since NASA’s Apollo moon landing missions ended in 1972.
To learn more about the major events and goals happening during Orion’s EFT-1 mission be sure to check out NASA’s cool new set of infographics explaining the 8 key events in my story – here.
The two-orbit, four and a half hour Orion EFT-1 flight around Earth will lift the Orion spacecraft and its attached second stage to an orbital altitude of 3,600 miles, about 15 times higher than the International Space Station (ISS) – and farther than any human spacecraft has journeyed in 40 years.
EFT-1 will test the rocket, second stage, jettison mechanisms, as well as avionics, attitude control, computers, and electronic systems inside the Orion spacecraft.
Then the spacecraft will carry out a high speed re-entry through the atmosphere at speeds approaching 20,000 mph and scorching temperatures near 4,000 degrees Fahrenheit to test the heat shield, before splashing down for a parachute assisted landing in the Pacific Ocean.
NASA’s completed Orion EFT 1 crew module loaded on wheeled transporter during move to the Payload Hazardous Servicing Facility (PHFS) on Sept. 11, 2014, at the Kennedy Space Center, FL. Credit: Ken Kremer – kenkremer.com
Orion is NASA’s next generation human rated vehicle that will carry America’s astronauts beyond Earth on voyages venturing farther into deep space than ever before – beyond the Moon to Asteroids, Mars, and other destinations in our Solar System.
Watch for Ken’s ongoing Orion coverage and he’ll be onsite at KSC in the days leading up to the historic launch on Dec. 4.
Stay tuned here for Ken’s continuing Orion and Earth and planetary science and human spaceflight news.
Orion flight test profile for the Exploration Flight Test-1 (EFT-1) launching on Dec. 4, 2014. Credit: NASASide view shows trio of Common Booster Cores (CBCs) with RS-68 engines powering the Delta IV Heavy rocket resting horizontally in ULA’s HIF processing facility at Cape Canaveral that will launch NASA’s maiden Orion on the EFT-1 mission in December 2014 from Launch Complex 37. Credit: Ken Kremer/kenkremer.com
Lockheed Martin and NASA engineers are installing the largest heat shield ever built onto the Orion EFT-1 spacecraft’s crew module at the Kennedy Space Center. Liftoff is slated for late Fall 2014. Credit: Lockheed Martin
Lockheed Martin and NASA engineers are installing the largest heat shield ever built onto the Orion EFT-1 spacecraft’s crew module at the Kennedy Space Center. Liftoff is slated for late Fall 2014. Credit: Lockheed Martin
Story updated[/caption]
In a key milestone, technicians at the Kennedy Space Center (KSC) in Florida have attached the world’s largest heat shield to a pathfinding version of NASA’s Orion crew capsule edging ever closer to its inaugural unmanned test flight later this Fall on a crucial mission dubbed Exploration Flight Test-1 (EFT-1).
One of the primary goals of NASA’s eagerly anticipated Orion EFT-1 uncrewed test flight is to test the efficacy of the heat shield in protecting the vehicle – and future human astronauts – from excruciating temperatures reaching 4000 degrees Fahrenheit (2200 C) during scorching re-entry heating.
A trio of parachutes will then unfurl to slow Orion down for a splashdown in the Pacific Ocean.
Orion is NASA’s next generation human rated vehicle now under development to replace the now retired space shuttle. The state-of-the-art spacecraft will carry America’s astronauts on voyages venturing farther into deep space than ever before – past the Moon to Asteroids, Mars and Beyond!
“The Orion heat shield is the largest of its kind ever built. Its wider than the Apollo and Mars Science Lab heat shields,” Todd Sullivan told Universe Today. Sullivan is the heat shield senior manager at Lockheed Martin, Orion’s prime contractor.
The heat shield measures 16.5 feet (5 m) in diameter.
Lockheed Martin and NASA technicians mated the heat shield to the bottom of the capsule during assembly work inside the Operations and Checkout High Bay facility at KSC.
“Holes were drilled into the heat shield from the inside to the outside at the structural attached points at the underside of the crew module,” said Jules Schneider, Orion Project manager for Lockheed Martin at KSC, during a recent exclusive interview by Universe Today inside the Orion clean room at KSC.
“Then its opened up from the outside and bolted in place underneath. Closeout plugs made of Avcoat are then installed to close it up and seal the gaps,” Schneider explained.
The heat shield is constructed from a single seamless piece of Avcoat ablator, that was applied by engineers at Textron Defense System near Boston, Mass.
“They applied the Avcoat ablater material to the outside. That’s what protects the spacecraft from the heat of reentry,” Sullivan explained.
The ablative material will wear away as it heats up during the capsules atmospheric re-entry thereby preventing the 4000 degree F heat from being transferred to the rest of the capsule and saving it and the human crew from utter destruction.
Coming together! Orion’s heat shield and crew module in position for mating operations at NASA KSC. Credit: NASA
Orion EFT-1 is slated to launch in December 2014 atop the mammoth, triple barreled United Launch Alliance (ULA) Delta IV Heavy rocket, currently the most powerful booster in America’s fleet.
The Delta IV Heavy is the only rocket with sufficient thrust to launch the Orion EFT-1 capsule and its attached upper stage to its intended orbit of 3600 miles altitude above Earth – about 15 times higher than the International Space Station (ISS) and farther than any human spacecraft has journeyed in 40 years.
At the conclusion of the two-orbit, four- hour EFT-1 flight, the detached Orion capsule plunges back and re-enters the Earth’s atmosphere at 20,000 MPH (32,000 kilometers per hour).
“That’s about 80% of the reentry speed experienced by the Apollo capsule after returning from the Apollo moon landing missions,” Scott Wilson, NASA’s Orion Manager of Production Operations at KSC, told me during an interview at KSC.
“The big reason to get to those high speeds during EFT-1 is to be able to test out the thermal protection system, and the heat shield is the biggest part of that.”
“Numerous sensors and instrumentation have been specially installed on the EFT-1 heat shield and the back shell tiles to collect measurements of things like temperatures, pressures and stresses during the extreme conditions of atmospheric reentry,” Wilson explained.
Orion heat shield attached to the bottom of the capsule by engineers during assembly work inside the Operations and Checkout High Bay facility at KSC. Credit: NASA
The heat shield arrived at KSC in December 2013 loaded inside NASA’s Super Guppy aircraft while I was onsite. Read my story – here.
The data gathered during the unmanned EFT-1 flight will aid in confirming. or refuting, design decisions and computer models as the program moves forward to the first flight atop NASA’s mammoth SLS booster in late 2017 on the EM-1 mission and more human crewed missions thereafter.
Orion EFT-1 heat shield is off loaded from NASA’s Super Guppy aircraft after transport from Manchester, N.H., and arrival at the Kennedy Space Center in Florida on Dec. 5, 2013. Credit: Ken Kremer/kenkremer.com
Recently, the EFT-1 launch was postponed three months from its long planned slot in mid-September to December 2014 when NASA was ordered to make way for the accelerated launch of recently declassified US Air Force Space Surveillance satellites that were given a higher priority.
The covert Geosynchronous Space Situational Awareness Program, or GSSAP, satellites were only unveiled in Feb. 2014 during a speech by General William Shelton, commander of the US Air Force Space Command.
Despite the EFT-1 launch postponement, Kennedy Space Center Director Bob Cabana said technicians are pressing forward and continue to work around the clock at KSC in order to still be ready in time to launch by the original launch window that opens in mid- September 2014.
“The contractor teams are working to get the Orion spacecraft done on time for the December 2017 launch,” said Cabana.
“They are working seven days a week in the Operations and Checkout High Bay facility to get the vehicle ready to roll out for the EFT-1 mission and be mounted on top of the Delta IV Heavy.”
“I can assure you the Orion will be ready to go on time, as soon as we get our opportunity to launch that vehicle on its first flight test and that is pretty darn amazing.”
“Our plan is to have the Orion spacecraft ready because we want to get EFT-1 out so we can start getting the hardware in for Exploration Mission-1 (EM-1) and start processing for that vehicle that will launch on the Space Launch System (SLS) rocket in 2017,” Cabana told me
Concurrently, new American-made private crewed spaceships are under development by SpaceX, Boeing and Sierra Nevada – with funding from NASA’s Commercial Crew Program (CCP) – to restore US capability to ferry US astronauts to the International Space Station (ISS) and back to Earth by late 2017.
Read my exclusive new interview with NASA Administrator Charles Bolden explaining the importance of getting Commercial Crew online – here.
Two of the three United Launch Alliance (ULA) Delta IV heavy boosters for NASA’s upcoming Orion Exploration Flight Test-1 (EFT-1) mission were unveiled during a media event inside the Horizontal Integration Facility at Launch Complex 37 at Cape Canaveral Air Force Station in Florida. Kennedy Space Center Director Bob Cabana spoke to the media along with NASA Associate Administrator Robert Lightfoot and Tony Taliancich, ULA director of East Coast Launch Operations. Credit: Ken Kremer- kenkremer.com
Stay tuned here for Ken’s continuing Orion, Boeing, SpaceX, Orbital Sciences, commercial space, Curiosity, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.
Ken Kremer Delta 4 Heavy rocket and super secret US spy satellite roar off Pad 37 on June 29, 2012 from Cape Canaveral, Florida. NASA’s Orion EFT-1 capsule will blastoff atop a similar Delta 4 Heavy Booster in December 2014. Credit: Ken Kremer- kenkremer.com[/caption]
The International Space Station as seen from the crew of STS-119. Credit: NASA
The International Space Station could potentially function far beyond its new extension to 2024. Perhaps out to 2050. The ISS as seen from the crew of STS-119. Credit: NASA
Story updated[/caption]
WALLOPS ISLAND, VA – Just days ago, the Obama Administration approved NASA’s request to extend the lifetime of the International Space Station (ISS) to at least 2024. Ultimately this will serve as a stepping stone to exciting deep space voyages in future decades.
“I think this is a tremendous announcement for us here in the space station world,” said Bill Gerstenmaier, associate administrator for NASA’s Human Exploration and Operations Mission Directorate, at a press briefing on Jan. 8.
But there’s really “no reason to stop it there”, said Frank Culbertson, VP at Orbital Sciences and former NASA astronaut and shuttle commander, to Universe Today when I asked him for his response to NASA’s station extension announcement.
“In my opinion, if it were up to me, we would fly it [the station] to 2050!” Culbertson added with a smile. “Of course, Congress would have to agree to that.”
Gerstenmaier emphasized that the extension will allow both the research and business communities to plan for the longer term and future utilization, be innovative and realize a much greater return on their investments in scientific research and capital outlays.
“The station is really our stepping stone,” Robert Lightfoot, NASA Associate Administrator, told me at Wallops following Antares launch.
The Alpha Magnetic Spectrometer (AMS) – which is searching for elusive dark matter – was one of the key science experiments that Gerstenmaier cited as benefitting greatly from the ISS extension to 2024. The AMS is the largest research instrument on the ISS.
ISS Astronauts grapple Orbital Sciences Cygnus spacecraft with robotic arm and guide it to docking port on Jan. 12, 2014. Credit: NASA TV
The extension will enable NASA, the academic community and commercial industry to plan much farther in the future and consider ideas not even possible if the station was de-orbited in 2020 according to the existing timetable.
Both the Antares rocket and Cygnus cargo freighter are private space vehicles developed and built by Orbital Sciences with seed money from NASA in a public-private partnership to keep the station stocked with essential supplies and research experiments and to foster commercial spaceflight.
So I asked Culbertson and Lightfoot to elaborate on the benefits of the ISS extension to NASA, scientific researchers and commercial company’s like Orbital Sciences.
“First I think it’s fantastic that the Administration has committed to extending the station, said Culbertson. “They have to work with the ISS partners and there is a lot to be done yet. It’s a move in the right direction.”
“There is really no reason to stop operations on the space station until it is completely no longer usable. And I think it will be usable for a very long time because it is very built and very well maintained.”
“If it were up to me, we would fly it to 2050!”
“NASA and the engineers understand the station very well. I think they are operating it superbly.”
Birds take flight as Antares lifts off for Space Station from Virginia Blastoff of Antares commercial rocket built by Orbital Sciences on Jan. 9, 2014 from Launch Pad 0A at NASA Wallops Flight Facility, VA on a mission for NASA bound for the International Space Station and loaded with science experiments. Credit: Ken Kremer – kenkremer
“The best thing about the station is it’s now a research center. And it is really starting to ramp up. It’s not there yet. But it is now finished [the assembly] as a station and a laboratory.”
“The research capability is just starting to move in the right direction.”
The Cygnus Orbital 1 cargo vehicle launched on Jan. 9 was loaded with approximately 2,780 pounds/1,261 kilograms of cargo for the ISS crew for NASA including vital science experiments, computer supplies, spacewalk tools, food, water, clothing and experimental hardware.
The research investigations alone accounted for over 1/3 of the total cargo mass. It included a batch of 23 student designed experiments representing over 8700 students sponsored by the National Center for Earth and Space Science Education (NCESSE).
“So extending it [ISS] gives not only commercial companies but also researchers the idea that ‘Yes I can do long term research on the station because it will be there for another 10 years. And I can get some significant data.”
“I think that’s really important for them [the researchers] to understand, that it will be backed for that long time and that they won’t be cut off short in the middle of preparing an experiment or flying it.”
Robert Lightfoot; NASA Associate Administrator, and Frank Culbertson; executive vice president and general manager of Orbital’s advanced spaceflight programs group and former Space Shuttle commander, at NASA Wallops Flight Facility, VA discuss extension of the International Space Station lifetime following Jan. 9 Antares/Cygnus blastoff bound for the station loaded with science experiments. Credit: Ken Kremer – kenkremer.com
“So I think that first of all it demonstrates the commitment of the government to continue with NASA. But also it presents a number of opportunities for a number of people.”
What does the ISS extension mean for Orbital?
The purpose for NASA and Orbital Sciences in building Antares and Cygnus was to restore America’s ability to launch cargo to the ISS – following the shutdown of NASA’s space shuttles – by using commercial companies and their business know how to thereby significantly reduce the cost of launching cargo to low Earth orbit.
“As far as what it [the ISS extension] means for Orbital and other commercial companies – Yes, it does allow us to plan long term for what we might be able to do in providing a service for NASA in the future,” Culbertson replied.
“It also gives us the chance to be innovative and maybe invest in some improvements in how we can do this [cargo service] – to make it more cost effective, more efficient, turnaround time quicker, go more often, go a lot more often!”
“So it allows us the chance to think long term and make sure we can get a return on our investment.”
What does the ISS extension mean for NASA?
“The station is really our stepping stone,” Robert Lightfoot, NASA Associate Administrator, told Universe Today. “If you use that analogy of stepping stones and the next stone. We need to use this stone to know what the next stone looks like. So we can get ready. Whether that’s research or whether that things about the human body. You don’t want to jump off that platform before you are ready.”
“We are learning every day how to live and operate in space. Fortunately on the ISS we are close to home. So if something comes up we can get [the astronauts] home.”
The ISS extension is also the pathway to future exciting journey’s beyond Earth and into deep space, Culbertson and Lightfoot told Universe Today.
“It actually also presents a business opportunity that can be expanded not just to the station but to other uses in spaceflight, such as exploration to Asteroids, Mars and wherever we are going,” said Culbertson.
And we hope it will extend to other civilian uses in space also. Maybe other stations in space will follow this one and we’ll be able to participate in that.”
Lightfoot described the benefits for astronaut crews.
“The further out we go, the more we need to know about how to operate in space, what kind of protection we need, what kind of research we need for the astronauts,” said Lightfoot.
“Orbital is putting systems up there that allow us to test more and more. Get more time. Because when we get further away, we can’t get home as quick. So those are the kinds of things we can do.
“So with this extension I can make those investments as an Agency. And not just us, but also our academic research partners, our industry partners, and the launch market too is part of this.”
He emphasized the benefits for students, like those who flew experiments on Cygnus, and how that would inspire the next generation of explorers!
“You saw the excitement we had today with the students at the viewing area. For example with those little cubesats, 4 inches by 4 inches, that they worked on, and got launched today!”
“That’s pretty cool! And that’s exactly what we need to be doing!
Student Space Flight teams at NASA Wallops
These are among the students benefiting from ISS extension
Science experiments from these students representing six schools across America were selected to fly aboard the Cygnus spacecraft which launched to the ISS from NASA Wallops, VA, on Jan . 9, 2014, as part of the Student Spaceflight Experiments Program (SSEP). Credit: Ken Kremer – kenkremer.com
“So eventually they can take our jobs. And as long as they know that station will be there for awhile, the extension gives them the chance to get the training and learning and do the research we need to take people further out in space.”
“The station is the stepping stone.”
“And it really is important to have this station extension,” Lightfoot explained to me.
The Jan. 9 launch of the Orbital-1 mission is the first of eight operational Antares/Cygnus flights to the space station scheduled through 2016 by Orbital Sciences under its $1.9 Billion Commercial Resupply Services (CRS) contract with NASA to deliver 20,000 kg of cargo to orbit.
Orbital Sciences and SpaceX – NASA’s other cargo provider – will compete for follow on ISS cargo delivery contracts.
The next Antares/Cygnus flight is slated for about May 1 from NASA Wallops.
In an upcoming story, I’ll describe Orbital Sciences’ plans to upgrade both Antares and Cygnus to meet the challenges of the ISS today and tomorrow.
Stay tuned here for Ken’s continuing Orbital Sciences, SpaceX, commercial space, Chang’e-3, LADEE, Mars and more news.
This Cygnus launched atop Antares on Jan. 9 and docked on Jan. 12 Cygnus pressurized cargo module – side view – during exclusive visit by Ken Kremer/Universe Today to observe prelaunch processing by Orbital Sciences at NASA Wallops, VA. ISS astronauts will open this hatch to unload 2780 pounds of cargo. Docking mechanism hooks and latches to ISS at left. Credit: Ken Kremer – kenkremer.comFrank Culbertson; executive vice president and general manager of Orbital’s advanced spaceflight programs group and former Space Shuttle commander, and Ken Kremer; Universe Today, at NASA Wallops Flight Facility, VA, discuss extension of the International Space Station lifetime following Jan. 9 Antares/Cygnus blastoff. Credit: Ken Kremer – kenkremer.com
Delta 4 Heavy rocket and super secret US spy satellite roar off Pad 37 on June 29, 2012 from Cape Canaveral, Florida. NASA’s Orion EFT-1 capsule will blastoff atop a similar Delta 4 Heavy Booster in December 2014. Credit: Ken Kremer- kenkremer.com[/caption]
