A Conversation with Apollo’s Jim Lovell, part 1: NASA’s Future

Apollo astronaut Jim Lovell at the Abraham Lincoln Presidential Library in Springfield, IL. Credit: Nancy Atkinson

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Springfield, Illinois is a quiet, historic town that clings fervently to its association with Abraham Lincoln. If you want Civil War era history and desire to know anything about Lincoln, you can find it in Springfield, especially at the outstanding new Abraham Lincoln Presidential Library and Musuem.

So, it’s not often that an astronaut shows up, especially a former astronaut with his own unique kind of history such as Apollo 13’s Jim Lovell. But Lovell is in town this week, as he was awarded the Lincoln Leadership Prize, an honor given by the museum’s foundation to “exceptional men and women for a lifetime of service in the Lincoln tradition.” Still a commanding figure at age 82, Lovell chatted eloquently and easily with members of the press yesterday, and since I live in Springfield and am a member of the press, you can bet I was there. It was an honor to be able to talk with him.

Lovell toured the museum earlier in the day, and said, “It is a magnificent museum and library dedicated to one of our greatest presidents, and every American should have the chance to come here in order to get a good idea of what our country stands for and what the people in the past, like Abraham Lincoln, have done to make it a great country.”

Lovell said he was very honored and humbled to be the recipient of the Lincoln Prize and said what he has learned from Lincoln over the years is commitment. “Commitment is necessary if you are going to do anything great, like Lincoln, who committed himself to stand fast,” he said. “I enjoy the aspects of what the Lincoln Prize recognizes, and to be a recipient, well, it has a very special place in my heart.”

Of course, readers of Universe Today are familiar with Lovell’s history: a test pilot in the Navy who applied to become one of the original seven Mercury astronauts (“back when boosters were blowing up every other day at Cape Canaveral,” Lovell said). He didn’t make initial selection, but two years later when NASA needed more astronauts, Lovell was chosen. He flew two missions for Gemini, then Apollo 8 and Apollo 13.

Lovell called Apollo 8 the pinnacle of his career. “I am really proud to be one of three people that flew and circled the Moon on Christmas Eve in 1968,” he said, “and we were able to relay back — not to just the people of the United States, but the whole world — something positive after a rather dismal year.”

At the museum Lovell found out that the person who portrayed him in the movie “Apollo 13” – Tom Hanks – is a distance relative of Abraham Lincoln, “so I guess he had a bit of Lincoln in him too, and he was a great character to work with.”

Nancy Atkinson with Jim Lovell.

Following is part of the conversation with Lovell:

On the topic of commitment, do you think the United States is committed to human spaceflight?

Lovell: My personal opinion is that I believe the US has a very strong committment to continue our space exploration. Unfortunately, our present administration doesn’t believe that. The proposed NASA budget for 2011 eliminates the forward efforts of manned spaceflight. It goes for general research and other things. I don’t think they actually remember that NASA was formed to explore space. Consequently there is a possibility that we might be number three or four in space exploration in the future. As you know there about 2 or 3 shuttle flights left. After that the US has no access to the International Space Station, which all our taxpayers have put a lot of money into. If this plan goes forward, the only access in the future will be the Russians and they have indicated that the cost per astronaut per flight is about 60 million dollars, which is a pretty high ticket price to get there.

I think Congress sees the danger of the present proposal of NASA’s 2011 budget and based on that they are now in session both in the House and Senate to try and modify the President’s proposal to continue in some aspect manned space efforts to design vehicles to get up to the International Space Station, sometime in the near future. Hopefully Congress will get together and come up with a compromise. I personally feel the President has so many things weighing on his mind right now that he will go along with Congress’ proposal and it will be better than the initial budget that he proposed to the American people some months ago.

Universe Today: Do you have confidence in the commercial space companies that could bring people to space?

That’s a good question, because part of the new proposal is putting efforts and money into developing commercial spaceflight. Now, you have to look at what the definition of commercial is. In my mind, commercial is when an entrepreneur sees an enterprise to develop a launch system and spacecraft to get into space. He gets his own resources, does the development to build and test his system, makes it man- rated and then proposes his vehicle and system to NASA, or to the FAA if he wants to use it for tourism to space. This is what I consider commercial.

Now, a government program is where the government puts all the money into it and develops and builds it. Within the government, we have the free enterprise system, the private sector where we have contractors to do that. Boeing, Lockheed, General Dyamics, and so on. These people have 40 or 50 years in the development of space artifacts, launch systems, spacecraft. To put government money into a new system for unproven vehicles is today, a waste of money.

Jim Lovell. Credit: Nancy Atkinson

Boeing is now thinking of going into commercial work. They have the expertise to do that. But not some of the newer people like SpaceX, although they did build a nice booster that made one flight. But if they could build it on their own and make it man-rated and have a suitable launch to system to go the ISS, more power to them. I’m sure NASA would contract with them. But we have limited amount of money to spend for space activities, and it seems to me the best place to put it would be with the people who have the knowledge and expertise and the history of what it takes to build a launch system.

There are a few companies that are looking at suborbital flights, such as Richard Branson’s company (Virgin Galactic) who wants to expand what Burt Rutan has done to give people 5 or 6 minutes of weightlessness. Jeff Bezos of Amazon.com is another (Blue Origin). They are really entrepreneurs. If they can build their vehicles and systems and they think there is a market for tourism, then that is the way to go.

I’m all for commercialization. A lot of times people compare this to the work that the NACA did to help the airline industry – to develop wing designs and things like that—but the aviation industry in the early days saw a good market, because they knew either commercial flights or military vehicles would provide a market, so there was an opening there.

If you look at commercial space companies, as far as orbital, you have to ask what can people do there? There’s only one place to go in orbit, that’s the ISS. The Russians are already there. The Chinese are talking about building a space station, but there is no other manned market for commercial orbital spaceflight. Now there are a lot of unmanned commercial operations: satellites for the military, GPS, communications, weather – there’s a lot that can happen there and can happen in the future. I think the Boeing vehicles have made over 80 commercial flights putting satellites in orbit.

But low Earth orbit for people – where do you want to go? Unless you have tourists that want to go around the Earth or go to the ISS, there really is not a market, except for the market of the government to put astronauts up in the ISS.

What is the benefit to be gained from manned spaceflight that would outweigh the costs in these tough economic times?

Lovell: That answer is the same as it was back in the days of Mercury, Gemini and Apollo.
One, is the technologies developed. It used to be the only way there was technology development was if there was a war. When NASA came along the technology it developed spilled over in the public sector and you can see what has happened today, especially in the information industry.

The second thing you have to remember is that there was a spur of education. When Russia put up Sputnik, everyone asked how they did it and why we didn’t. And this spilled over into education. I can’t tell you how many people who have told me that when they were young they followed the space program and that affected their choice to go into engineering or science.

Then, there is idea of what we can do as the human race. The world is getting smaller. We can’t do things in space much on our own anymore, and so we have to work together. We now have an International Space Station, 16 countries working together in a program that is not controversial at all. It works. We’re getting to know other countries. We have a common bond.

As of now China is working on their own, but if they accomplish what they want to do, they might join the consortium of the other countries working together.

Now, the idea of manned spaceflight, even though if you pin me to wall, and ask, “OK, we want to go to Mars—why? What will we do there?” Honestly, I can’t tell you. I don’t know.

But I have to tell you one thing. Somebody is going to go to Mars. The technology is here. It is just the time effort and money to make that a possibilty. The original Constellation program that we had carefully devised and developed over years to build a vehicle to get us up to the space station because the shuttle would be retired, and then build the Ares boosters to work our way eventually get us back to the Moon, using that infrastructure to fully explore it – we’ve only touched a small part of the Moon so far – and then after years of developing that to eventually get the architecture and infrastructure. That was the whole plan. It wasn’t a plan to get to Mars in 10 years or 15 years, it was plan to get to one spot, and work your way to the next spot. And there would probably be a consortium of countries working with us. And that was the whole plan that the President shot down. He mentioned something about someday we’d get a big booster. When? You have to have a program to develop the technology. He wants to develop technology and then figure out what kind of program to have. That’s the wrong approach. That’s putting the cart before the horse.

If money was no object and the President said we could go either to the Moon or Mars, what would you recommend?

Lovell: I would tell him to go back to the program we had developed for Constellation. Now, there has been some controversy, even among my own compatriots. Some say we’ve been to the Moon- we’ve done that, so let’s go on to Mars, or let’s go on to an asteroid. That’s all well said and done.

We were extremely fortunate in the 1960’s to develop Apollo and to have the accomplishments we did. I was amazed when I heard President Kennedy announce in 1961 that we were going to go to the Moon by the end of the decade. I said, that’s impossible. So if I say that I don’t know what we’d do if we go to Mars, I might be sadly mistaken and someone might get there before we ever thought it was possible.
But I think you have to do it step by step, to develop it and then go.

Part 2: More with Lovell about Apollo 8 and 13, what it took for Lovell to realize that Apollo 13 wasn’t a complete failure.

Life-size Wooden Spacecraft Sculptures

"My Voyager" by artist Peter Hennessey

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If you think about it, spacecraft are kind of ethereal in that once they are launched into space, we don’t ever see them again. Australian artist Peter Hennessey has created life-size wooden sculptures of several different spacecraft, giving people the chance to see and touch these objects that are immediately recognizable but which we will never actually experience. Hennessey says he wanted to “reverse the virtualization of physical things” by creating life-size reproductions of the spacecraft such as the Voyager space probe, Apollo Lunar Rover, the Hubble Space Telescope, and more. From Hennessey’s website: “By ‘re-enacting’ space traveling, scientific and military objects in plywood, galvanized steel and canvas, the artist creates ‘stand-ins’ that allow the viewer to contemplate their physical, symbolic and historical resonances as well as the political processes that they represent.”

I just think they are really cool, and I’d love to see them – Hubble has to be huge! See below.


'My Hubble (the universe turned in on itself)' by artist Peter Hennessey.

“My Hubble (the universe turned in on itself) is now on display in Sydney Australia as part of “Biennale of sydney 2010.” This life size ‘re-enactment’ of the Hubble Space Telescope was constructed “with the aim of giving the viewer a physical experience of the object.” It is constructed from lasercut plywood and steel and simultaneously enacts the scale and detail
of the original. This is an interactive sculpture: visitors are encouraged to play with, modify and create their own mini universes on the ground, which are then reflected by the telescope into the heavens.

According to the Design Bloom website, when creating his work Hennessey looked at 7 different images of the Hubble, and rather than using 3D software to model individual parts as one might expect, he used adobe illustrator. Building the telescope took about 3 months – in which 6 weeks were dedicated to laser cutting individual parts and building them into sections and the rest of the time was dedicated to assembling it.

'My Lunar Rover' by artist Peter Hennessey.

With ‘My Moon Landing’ Hennessey’s wanted to explore the “physicality, presences and symbolic power of the inaccessible objects that derive from the space race.”

Hennessey has even built a wooden replica of mission control.

Check out all his unique sculptures on his website.

Hat tip to Rachel Hobson!

Final Round of Apollo 13 Questions Answered by Jerry Woodfill

Our readers had questions about our series “13 Things That Saved Apollo 13,” and NASA engineer Jerry Woodfill has graciously answered them. Below is the final round of Q & A with Jerry; but if you missed them, here are part 1 and part 2. Again, our sincere thanks to Jerry Woodfill for not only answering all these questions — in great detail — but for being the impetus and inspiration of the entire series to help us all celebrate the 40th anniversary of Apollo 13.

Question from Dennis Cottle: I am wondering how much information was held back from one division to another in NASA regarding safety aspects of vehicles and for that matter the entire mission . In other words did the left hand have any idea what the right hand was doing in regards to safety?

Jerry Woodfill: One of the greatest achievements of Apollo was the management structure, i.e., how a program involving three main NASA Centers (Manned Spacecraft Center, Marshall Spaceflight Center, and Kennedy Space Center) with dozens of divisions among their civil servants and contractors could achieve a lunar landing. No, I didn’t experience any “holding back of safety information”, but I can vouch for the idea that the right hand DID KNOW what the left hand was doing.

I contend that this is the case because of my experience as the Caution and Warning Project Engineer for both the Command/Service Module and the Lunar Module. Despite Universe Today granting me the unspeakable privilege of explaining Apollo 13, at the time (1965-1972), I was a very-very low level engineer. Yet, when it came to how the management system regarded my opinion and input, I was treated with the same respect and consideration as the Apollo Program Manager. This was the brilliance of the program, intimately involving everyone’s contribution. Such a posture led to ferreting out safety issues. If someone was trying to hide something, another group would relish the opportunity to shine a laser light on the item.

Here are examples: I remember sitting at my desk talking by phone with a Grumman engineer about the status of the lander’s warning electronics. When I looked up, there was Apollo astronaut Jack Lousma standing before me. Jack had a question about one of the caution and warning alarms. On another occasion, the head of the entire Lunar Lander Project at the Manned Spacecraft Center, Owen Morris, called me directly asking how the warning system detected a “run-away” thruster. (Owen was at least five levels above my station at the Manned Spacecraft Center.) Not only do these examples speak to the openness of the Apollo teaming effort, they also reveal how intimately knowledgeable were all levels of workers, from Astronaut to Program Manager. The example of the Apollo 13 team’s fix of the CO2 filter problem, given in the duct tape account, likewise demonstrates the teamwork. Any of us might be consulted to assist. There was nothing hidden from one-another.

I always felt Grumman got a “bad rap” in the movie “Apollo 13” which was altogether undeserved. This regarded the scene about using the descent engine in a novel way for the rescue. Contrary to that scene, the Grumman guys were altogether thorough, cooperative, and excellent engineers…proactive to almost a fault. I’d have treated that scene differently from my experience with the Bethpage GAEC engineers.

Let me cite another example. After the Apollo One tragedy, I was asked to lead a NASA/Grumman team to review what changes need be made to the lander’s warning system. I’d travel to Long Island once a week to meet with the instrumentation group. Earlier, I’d had this thought about one of the Caution and Warning alarms, the Landing Radar Temperature alarm. The way the sensor functioned might cause it to ring a nuisance alarm. This might occur during Armstrong and Aldrin’s moon-walk, leaving the lander unoccupied. My concern was, if the thermal environmental near that sensor behaved “inappropriately”, the alarm would sound, aborting the EVA.

Rushing back to the LM, they’d discover a system no longer used after touchdown had sounded an alarm. This would have wasted, perhaps, an hour of their time. (Can you imagine what an hour of EVA time was worth on Apollo 11’s brief two and one-half hour walk?) I simply mentioned this to Jimmy Riorden, the Grumman manager. He set his guys to work, and they verified my concern. Furthermore, they suggested and implemented a fix, saving the program millions of dollars based on Armstrong and Aldrin’s hourly moonwalk cost. That’s the kind of cooperation that I experienced working with Grumman. This was the norm, not an exception.

Question from ND: To quote from the article, part 5: “While a fix had been planned for Apollo 14, time did not permit its implementation on Apollo 13’s Saturn V.”

But did it really need to be the hindsight of the Apollo 13 launch to know that this was a dangerous thing to do? Was delaying the Apollo 13 launch not an option?

Jerry Woodfill: I’m trying to be generous in giving opinions about those things which proved to be detrimental to Apollo. This is because I wasn’t involved in many of the situations I’ve been asked to discuss. So my answer should be classified as conjecture. In such cases, I’m trying to share examples from my experience where I made a decision which later proved to be the wrong one. The same mechanism which led to Apollo 13’s Oxygen Tank’s explosion probably speaks to your question. Nancy detailed all the series of WRONG THINGS, which, at the time, were considered to be the RIGHT THINGS which led to the explosion.

Yes, in looking back, for sure, the better thing, as you suggest, would be fix the problem and delay the launch. Yet, I’m sure those who made the decision to press forward believed they were justified in moving forward. I have saved most of my notes from day-to-day issues I dealt with on the lander’s warning system from 1966 forward. There are scores of the kinds of decisions I approved. These are like the decision to postpone the pogo fix until Apollo 14.

In fact, the configurations for my warning system differed for LM-1, LM-2, and LM-3 and subsequent landers. LM-5 landed on the Moon. This was the nature of Apollo engineering. I can still review each decision I made with regard to delaying an improvement. Sometimes it was based on meeting a schedule. In other instances, an analysis revealed the problem simply had no impact on the type of mission the LM would have.

Trying to reconstruct my justifications for a system I knew intimately is extremely difficult, even with my notes. So I really can’t confidently address your question other than to say it was probably based on the same kinds of decisions I made, whether good or bad. However, I do recall researching the second stage POGO problem months ago which led to it being included among the “13 Things…” Below is some of what I found:

(For Apollo 13) The four outer engines were run for longer than planned, to compensate for this (POGO). Apollo 14 Launch Operations (comments on Apollo 13 pogo), Moonport: A History of Apollo Launch Facilities and Operations, NASA Engineers later discovered that this was due to dangerous pogo oscillations which might have torn the second stage apart; the engine was experiencing 68g vibrations at 16 hertz, flexing the thrust frame by 3 inches. However, the oscillations caused a sensor to register excessively low average pressure, and the computer shut the engine down automatically.

Pogo, Jim Fenwick, Threshold – Pratt & Whitney Rocketdyne engineering journal of power technology, Spring 1992 : Smaller pogo oscillations had been seen on previous Apollo missions (and had been recognized as a potential problem from the earliest unmanned Titan-Gemini flights), but on Apollo 13 they had been amplified by an unexpected interaction with the cavitation in the turbo-pumps.

Mitigating Pogo on Liquid-Fueled Rockets, Aerospace Corporation Crosslink magazine, Winter 2004 edition : Later missions included anti-pogo modifications, which had been under development since before Apollo 13, that solved the problem. The modifications were the addition of a helium gas reservoir in the center engine liquid oxygen line to dampen pressure oscillations in the line, plus an automatic cutoff for the center engine in case this failed, and simplified propellant valves on all five second-stage engines.

Perhaps, the following sentence in the above summary is the explanation: “…but on Apollo 13 (POGO) had been amplified by an unexpected interaction with the cavitation in the turbo-pumps.”

Question from Cydonia: I always thought, that idea to use SPS and turn 13 around right after explosion was fiction of Apollo 13 movie. Somebody could explain to me, how could SPS be used to do that? They would need to change delta v for some 20 km/s! Doesn’t they?They used whole Saturn V to get half of that. What’s the math to make such maneuver possible?

Jerry Woodfill: Cydonia, recently an excellent paper (referenced in Part 6 of “13 things…) touched briefly on your question. Here is the link to that paper.

Here is information from the paper referring to your question:

B. Direct Return to Earth.

Soon after the incident Mission Control personnel examined direct return to Earth aborts that did not include a lunar fly-by. These burns had to be performed with the SM SPS before ~61 hours GET, when the spacecraft entered the lunar sphere of gravitational influence. Landings in both the Pacific and Atlantic could be made. A direct return to Earth (no lunar fly-by) with a landing at 118 hours GET could only be accomplished by jettisoning the LM and performing a 6,079 foot/second SM SPS burn (Table 2). Abort maneuver data for this burn was already on-board the spacecraft as a part of normal mission procedures. However, this option was unacceptable due to possible damage to the SPS and the necessity of using LM systems and consumables (power, water, oxygen, etc.) for crew survival.

Question from G2309: I’m really enjoying these posts I’ve always found the story fascinating. But what I don’t understand why they didn’t just replace the damaged tank rather than repair it. I understand the tank must be expensive but not compared to the cost of a failed space flight. ‘they couldn’t detect what damage might have occurred on the inside so why take the risk?

Jerry Woodfill: Since Tank 2, despite being “jarred,” exhibited no significant problems in retests, (see the four items below) the consensus was no damage was done. Below are the findings of the NASA Apollo 13 Investigation. I’ve included them as the justification given to your question about “why take the risk?” Indeed, on hindsight, the answer would be in the negative, i.e., don’t take the risk.

1.) It was decided that if the tank could be filled, the leak in the fill line would not be a problem in flight, since it was felt that even a loose tube resulting in an electrical short between the capacitance plates of the quantity gage would result in an energy level too low to cause any other damage.

2.) Replacement of the oxygen shelf in the CM would have been difficult and would have taken at least 45 hours. In addition, shelf replacement would have had the potential of damaging or degrading other elements of the SM in the course of replacement activity. Therefore, the decision was made to test the ability to fill oxygen tank no. 2 on March 30, 1970, twelve days prior to the scheduled Saturday, April 11, launch, so as to be in a position to decide on shelf replacement well before the launch date. Accordingly, flow tests with GOX were run on oxygen tank no. 2 and on oxygen tank no. 1 for comparison. No problems were encountered, and the flow rates in the two tanks were similar. In addition, Beech was asked to test the electrical energy level reached in the event ofa short circuit between plates of the quantity probe capacitance gage. This test showed that very low energy levels would result. On the filling test, oxygen tanks no. 1 and no. 2 were filled with LOX to about 20 percent of capacity on March 30 with no difficulty. Tank no. 1 emptied in the normal manner, but emptying oxygen tank no. 2 again required pressure cycling with the heaters turned on 4-22

3.) As the launch date approached, the oxygen tank no. 2 detanking problem was considered by the Apollo organization. At this point, the “shelf drop” incident on October 21, 1968, at NR was not considered and it was felt that the apparently normal de-tanking which had occurred in 1967 at Beech was not pertinent because it was believed that a different procedure was used by Beech. In fact, however, the last portion of the procedure was quite similar, although a slightly lower GOX pressure was utilized.

4.) Throughout these considerations, which involved technical and management personnel of KSC, MSC, NR, Beech, and NASA Headquarters, emphasis was directed toward the possibility and consequences of a loose fill tube; very little attention was paid to the extended operation of heaters and fans except to note that they apparently operated during and after the detanking sequences. Many of the principals in the discussions were not aware of the extended heater operations. Those that did know the details of the procedure did not consider the possibility of damage due to excessive heat within the tank, and therefore did not advise management officials of any possible consequences of the unusually long heater operations.

Question from Spoodle 58: In your opinion, as you have built the equipment to get man into space, do you think we as a species are being too cautious in our approach to exploring space? Or are we afraid of incidents like Apollo 13 happening again or worse like the shuttle Columbia, or do you think we should just get out there like the explorers of Earth in middle ages, take on space, take on the risk of being in space not just leaving robots and probes doing the work but to get some real people out there?

Jerry Woodfill: I like your question because it is one all of us at NASA continually ask ourselves. This results in a culture which does attempt to learn from past mistakes. It’s like the idea of sins of “omission an commission.” What did I fail to see about Apollo One, Columbia, or Challenger that could have avoided the tragedy? This is a question each of us who worked in any capacity on these vehicles and missions ask ourselves. I know I did.

When we speak of NASA, we are speaking collectively, not of the individuals that comprise the agency. But the thousands of individual employees, (I’m one of them.) are responsible for what you have asked. It’s always easy to hide behind the collective name for us NASA, but actually, it comes down to a single employee or small group who either did something exceptionally beneficial, or, woefully, hurtful. From time-to-time I’ve been in both groups. Over 45 years of NASA employment, I could cite many examples in each category. But most have been satisfactorily reported by the press such that changes have been made for the better.

An example would be the Columbia tragedy. Now, each tile and thermal surface is carefully examined post-launch to insure integrity of the reentry system prior to the orbiter’s return. For Apollo, an extra Oxygen Tank was added independent from the pair which failed. Additionally, a battery with 400 amp hours capacity was added as a backup should the fuel cell system failed. These changes were directly a result of reviewing the mishap so that fixes would be implemented to prevent a recurrence.

On September 12, 1962, I, a Rice junior Electrical Engineering student, listened in Rice Stadium to President John Kennedy. It led to my NASA career. Listen especially carefully about why, as you put it, we should taking on space and taking on the risks:

(This is a video of Jerry Woodfill reciting President Kennedy’s speech at Rice University)

Also, there were several people who had questions about why the damaged Service Module wasn’t jettisoned immediately following the accident (or as soon as it was ascertained that the tank had ruptured).

Jerry Woodfill: I want to congratulate the readers of “13 Things…” Before Nancy suggested I reply to the questions as well as added queries, many of you had already given the right analysis. This was among them: The answer was, “not wanting to expose the heat shield to the severe hot and cold space environment for many days.”

Like the use of the lander’s descent engine, in a new way, the heat shield had not experienced such an extended thermal environment. The thought was, “Why add the risk?” Of course, some would argue that trying to steer the assemblage was extremely difficult with the attached service module. This placed the center of gravity in a cumbersome location for Jim Lovell’s steering via the lander’s thrusters. In fact, at first, Jim had difficulty avoiding what is known as “gimbal-lock”, a condition like a bicycle rider losing balance and falling over. But Jim triumphed over the steering problem faster than most of us can adapt to a new video game joy-stick.

Thanks once again to Jerry Woodfill!

More of Your Apollo 13 Questions Answered by Jerry Woodfill

Jerry Woodfill and Fred Haise at the 40th anniversary celebration of Apollo 13 at JSC. Image courtesy Jerry Woodfill.

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Our many thanks to NASA engineer Jerry Woodfill for taking the time to answer questions from our readers about our series on “13 Things That Saved Apollo 13.” Here is part 2 of the questions, and if you missed Part 1, here is the link. That’s Jerry above, in the image with Apollo 13 astronaut Fred Haise. We’ll have one more round of Q & A’s with Jerry in a subsequent post.

Question from Billy Wells: The Apollo astronauts were suffering from being very cold on the way back from the moon – one of them being sick with a fever at that same time. Why didn’t two of them put on the lunar space suits that were on the lunar module ? I would think that would have kept them from being so cold and miserable during that trip home.

Jerry Woodfill: Have you seen the movie “A Christmas Story” about Ralphie and his heart-felt longing for a “Red-Ryder-carbine-action-range-model-lightning-loader-200-shot-air-rifle?” Well the author and I went to the same school, 20 years apart. We even had the same freshman English teacher, Mrs. McCullough. You are wondering what this has to do with cold Apollo 13 astronauts. In the movie, Ralphie’s brother Randy is “space-suited” by his Mom for a walk to school in the frigid northwest Indiana wind-blown environment. (The wind-chill must have made Apollo 13’s cabin feel tropical. I know I experienced it.) Randy’s attire is space-suit-like, bulbous, tight, immobile and wholly uncomfortable. When the lad trips, he is prostrate on his back unable to right himself, his limbs flailing with a dying Texas cockroach.

None of the astronauts, by their comments, enjoyed wearing Apollo spacesuits because of this “Randy-Effect”. In fact, they were only required to don the garments during critical mission phases. During such times, a malfunction-leak in the cabin might cause a loss of pressure and death.

In this series, the replacement of Ken Mattingly by the robust footballer Jack Swigert was discussed earlier. This relates to your question. Yes, the sick Fred Haise needed warming. But the discomfort of the space-suit rather than the comfortable/cooler casual wear was a factor. Besides, as long as Fred remained dry, the casual attire retained his body heat. No breeze was present, and, I’m told, that the actual 98.6 body temperature tended to warm crewmen through radiant body heating. Their inert bodies encapsulated within their casual wear tended to retain radiated body heat. Also, Fred had to record on paper updated procedures. The handicap of a space-suit’s “Randy-Effect” would make writing/printing more difficult.

Someone did a later study about how cold Apollo 13 actually was. I know that 38 degrees F was sort of accepted as the temperature during the rescue. (This was the reported temperature in the far reaches of the dead Command Module quarters where Jack Swigert dwelled.) But other analysis found an environment not nearly as cold, especially in the lander. The customary “barbeque-rotational-solar” heating was always present. Nevertheless, Jim Lovell stated in the 40th Anniversary panel discussion I attended, “I actually did hug Fred to keep him warm as the movie depicts.”

Now back to Randy: My Mom made me wear long-underwear from the same store Ralphie asked Santa Claus for the “Holy Grail of Gifts”, a B-B gun. It was like the multilayered Apollo space-suit underwear. You had to stuff the “long-johns” into your socks so the Lake Michigan wind wouldn’t slice into your ankles like a frozen meat cleaver. Then she insisted on “scratchy” coarse wool pants akin to an astronaut’s outer garment. I think that is why Haise rejected suiting-up in his LEM lander attire. I know I would have rather been a little cold than trussed-up in Mom’s Indiana winter-wear. If I see Fred, I’ll ask him about this. He lives near here. But would you opt for the comfort of what’s pictured below over the more casual astronaut garments worn on Apollo 13?

Question from John McKenna: Are solid rockets affected by POGO as was Apollo 13’s second stage?

Jerry Woodfill: While there is scant evidence of a Pogo-like effect in solid rockets, there is a likewise serious threat of resonant oscillations. It is described as a common shaking problem for solid rocket boosters. The mechanism results from pulses of added acceleration caused by gas vortices. It is akin to the wake generated by a speed-boat. When these vibration vortices resonate with the natural frequencies of the solid rocket motor’s combustion chamber, the combined effect can cause a destructive shaking just as serious as a liquid booster’s POGO threat.

Question from LPScott: Hey Jerry…One of my favorite questions about the Lunar Lander…Why did they end the steps about 3 feet from the surface and make the astronaut leap those last few feet? Why not make the steps go on down to the landing pads? Even if the surface had been softer the last step would just sink in and they would not have had to jump?

Jerry Woodfill: I love this question. Thanks for asking it. The reason I like it is because I was a friend of the NASA engineer responsible for the LM’s landing gear. Unfortunately, I couldn’t locate him for an answer. (I did a Google and Switchboard search. He must have moved away. He retired years ago.) So I’m going to “speculate” slightly from my background with lunar lander engineering. I think, in part, it has to do with the gear’s shock-absorbing design. A “posterior” jarring uneven touch down might be so jolting and uneven as to cause the forward pod to cant significantly. In such an instance, that lower rung of the ladder might jam into a lunar boulder or even an irregular rise in the surface topography. Why chance such a thing? Make the ladder shorter to provide clearance. In one-sixth gravity, that last step is virtually a play ground skip off a children’s playground slide.

But this brings to mind a related account I think Universe Today’s readers will enjoy. Just several months before the July, 1969 landing, Neil Armstrong asked my friend to join him for a meeting with the Apollo Program manager, George Low to discuss the “one small leap (at least, as you said, three feet) for all mankind.” Each lander leg had, of course, landing pods. But what troubled Armstrong were the lunar contact probes extending another 5.6 feet beneath each of them. When they brushed the surface, the display panel lunar contact light would come on. This was the signal that the descent engine could be turned off.

Now, if you’ve watched the video of Buzz Aldrin’s leap backward onto the Moon from that last ladder rung, imagine what would have happened to Armstrong or Aldrin’s air-tight space-suit had the ladder’s leg contact probe bent up saber-style “inappropriately.” That would have spoiled Armstrong’s day. The result of Armstrong, Low, and my friend’s meeting was there would be no contact probe henceforth on any of the LEM’s forward ladder legs, including the Eagle.

Question from Steve Nerlich: Do you know if the scene in the movie “Apollo 13” where the actors all rip their medical telemetry off, in defiance of mission rules, really happened?

Jerry Woodfill: First, let’s review Jim Lovell’s book, renamed Apollo 13 (formerly Lost Moon). BTW, the best answer would come from Fred Haise and Jim Lovell. At times, either man might share what was embellished by Hollywood and what actually happened. For example, at the recent JSC 40th Anniversary panel discussion, Jim said, “That scene where I hugged Fred to warm him really happened.”

I checked the book. Interesting, that I randomly opened to page 269 which answers your question. I won’t quote it here, but I’m sure you have access to a copy. It pretty much answers your question(s) about the med-sensors.

Nevertheless, had I known your question, I’d have asked it at the Q & A at the 40th anniversary celebration. Should I encounter Fred (he lives near JSC.), I’ll ask him the question. But my thought is, “Yes, they removed the uncomfortable sensors, but probably not in the dramatic fashion shown in the film.” I’ve reviewed that cinematic treatment of the rescue dozens of times. Each time, I find something of interest to share with those I give presentations on the topic of the rescue. But generally, the screen play is a reliable recreation of events on board Apollo 13. Perhaps, I should do a “What’s Real/What’s Not” about the movie Apollo 13. While some have already created web-sites listing such, I have many more concerning the displays and caution and warning from my perspective, since I was a project engineer responsible for them. It might be a good way to encourage interest in manned space exploration. So thanks for the question.

Question from Chad: All of the books on Apollo 13 carry a certain tone of absoluteness… When the men of Apollo 13 became stranded, everyone involved seems to recall an attitude of “We Must!” My question is this: Looking back, was that an attitude that was held true at heart, or only projected outwardly. Obviously everyone involved on the ground was going to do EVERYTHING humanly possible to bring those men home safely, but to put it bluntly, failure was most definitely one of the possibilities. How did that weigh on your mind and heart? Did it help you (the plural you) work harder at the problem, or was a hindrance… Kind of a needle in your brain that jabbed at you constantly?

Jerry Woodfill: Chad…I’ll ask you to Google the name “Jerry Bostick”. His comment about how he came to author the phrase “Failure is not an option.” speaks to your question.
Also, I think these accounts kind of speak to what I felt then and still believe about “failure not being an option.”

I’d like to paraphrase and partially quote their content:

A mother and father’s son fell from a tree breaking his spine. The day he broke his spine, doctors said he’d probably be paralyzed for life. His parents said, “no way.” His mother recalled, “One of my comments at that point was from Apollo 13, which was, ‘Failure is not an option.'” Well, with the same resolve exhibited by the movie Apollo 13, the father searched the Internet and found an experimental drug that offered some promise if given within 72 hours of the injury. Like the movie Apollo 13, this was accomplished, but in 76 hours. However, though it seemed like an answer to their prayers, there was no assurance it would work in their son’s case. But it did! And 10 weeks later, he walked out of the hospital. Though doctors could not be sure it was a result of the drug, they admitted it was, as many view the rescue of Apollo 13, something of a miracle.

The second incident deals with the account of a daughter whose father is dying with cancer. She writes in hopes of encouraging others who must care for loved ones on the brink of eternity.

“Well… Apollo 13 has become my role model, my support, my comfort, and my favorite movie at 3 AM when I can’t sleep because I’m so overwhelmed with my own life. I’ve already written a review of Apollo 13 the movie. You can go look it up. I said it was great. I said you should watch it. But this isn’t just a review of the movie. This is about how I have emotionally connected with the movie. This is about how I use the movie as a crutch to get me through the day. This is about how Apollo 13 keeps me sane in an insane time!”

“They say that Apollo 13 was a Successful Failure because of all they learned from the experience. I’m hoping that my experience with cancer will also be a Successful Failure. The doctor has already told us that my dad won’t be cured and any treatments we do won’t change that. So I already know that I’m going to be a failure… Nothing I do can save my father’s life. But maybe I can learn and grow. Just maybe my dad and I can have some more good times together. Maybe we can have some fun and overcome some challenges on this journey. Then I’d say it would be a successful failure for sure. Sometimes I’m surprised at how my life seems to parallel the hardships the astronauts had to endure. I find myself doing things for my dad that I never imaged I would have to do.”

“The one line in Apollo 13 that echoes in my mind is Gene Kranz saying, “Failure is not an option!” I know that he meant they had to bring the astronauts back alive. I also know that my dad is dying and I can’t do anything to change that — except pray for a miracle. I am praying for a miracle, but I also know that I have to be prepared for my dad’s death. However, I still insist that FAILURE IS NOT AN OPTION! So, if death is inevitable — what do I mean? Well, I mean that whatever happens, I have to make sure I don’t give up. I don’t lose sight of the wonderful times we can still have. I don’t lose my humor or my love for life… I have to make sure that I do my best to make every day with my dad as wonderful as possible, that the end of his life is as good as it can be, and we learn something new every day we are together. I also need to remember that no matter how bad things get, I love my daddy and he loves me. If I just remember that… I can’t fail.”

Question from Terry G: With regard to the time constraints placed on the required engineering developments for the Apollo project, what was the greatest of the many engineering breakthrough that kept Apollo on track…which if any of the methods developed for Apollo’s lunar landings could we expect to see reused during the human space flight and landings on an asteroid and Mars?

Jerry Woodfill: The day you submitted this question, Nancy was drafting the best response I can think of – Lunar Orbit Rendezvous. Had America chosen the Direct Ascent Nova Class Rocket technique, I doubt if we would have succeeded in fulfilling President Kennedy’s challenge of reaching the Moon by 1970. Carefully read Account No. 12 in Nancy’s series of essays. It was the number one reason for our triumph!

As far as the second query, I’ll punt on that one, however, Google things like: Hohmann Transfer Orbit, Aldrin Cycler Orbit, and Libration Points. After reading about these techniques, you’ll be an expert on this kind of thing. Each summer, JSC has an event called THE SPACE SETTLEMENT CONTEST. I was one of the technical trainers, in robotics, for the high school students selected to attend. After doing Internet searches using the above search terms, I found a myriad of approaches exist, all having specific merits. Take a look at them. It’s a fascinating study.

13 Things That Saved Apollo 13, Part 13: The Mission Operations Team

The view in Mission Control after Apollo 13 landed safely. Credit: NASA.

The phrase “last but not least” was likely never more appropriate. Though this is the last article of our “13 Things That Saved Apollo 13” series, it might be the most important. “Each time I’ve heard Jim Lovell or Fred Haise speak of the rescue,” said NASA engineer Jerry Woodfill, “they have always expressed their gratitude to the folks on the ground who contributed to saving their lives.”

And it wasn’t just the astronauts who were grateful. As a testament to the appreciation the rest of the country felt, the Mission Operations Team for Apollo 13 — those who worked in the Mission Operation Control Room (MOCR – more commonly called Mission Control) and the Mission Evaluation Room (MER) — were awarded a Presidential Medal of Freedom.

“We fulfilled the latter part of President Kennedy’s mandate,” said Woodfill, “by returning them safely to Earth.”

The Presidential Medal of Freedom awarded to the Mission Operations Team of Apollo 13. Image courtesy Jerry Woodfill.

In previous articles in this series, we’ve highlighted just a few people who made significant – and some unsung – contributions to the Apollo 13 rescue. But likely every person who was part of the mission operations team made a contribution.

The words of President Richard Nixon as he presented the medal on April 18, 1970, perhaps say it best:

“We often speak of scientific ‘miracles’ – forgetting that these are not miraculous happenings at all, but rather the product of hard work, long hours and disciplined intelligence.

The men and Women of the Apollo XIII mission operations team performed such a miracle, transforming potential tragedy into one of the most dramatic rescues of all time. Years of intense preparation made this rescue possible. The skill coordination and performance under pressure of the mission operations team made it happen. Three brave astronauts are alive and on Earth because of their dedication and because at the critical moments the people of that team were wise enough and self-possessed enough to make the right decisions. Their extraordinary feat is a tribute to man’s ingenuity, to his resourcefulness and to his courage.”

Certificate given to Woodfill for the Congressional Medal of Freedom. Image courtesy Jerry Woodfill.

But, says Woodfill, it wasn’t just those whose names are listed on the initial award.

“There were a thousand more who never were named though their contribution was huge. I could write another hundred accounts of specific acts which, had they not been done, could have resulted in disaster. There was an unseen “cloud of helpers” whom I now know helped just as much as I did though they were never recognized. These folks weren’t even NASA employees or affiliated with the supporting contractors, Grumman (GAEC) or North American Aviation (NAA). Universe Today could go on for months, on a daily basis if I could add all these accounts. Studying something for 40 years brings forth this kind of thing.”

Employees at Johnson Space Center witnessing the President presenting the Presidential Medal of Freedom to the Apollo 13 Mission Operations Team (April 1970). Image courtesy Jerry Woodfill.

But since Apollo 13 happened 40 years ago, many of those involved are no longer alive. Woodfill said astronaut Jack Swigert is an example. A 40th anniversary celebration of the Apollo 13 mission at Johnson Space Center in April included a panel discussion with Jim Lovell, Fred Haise, Gene Kranz, Glenn Lunney, John Aaron, and was moderated by Jeffrey Kluger, co-author with Lovell of the book Lost Moon.

Read Woodfill’s account of the celebration on his website.

40th anniversary celebration of Apollo 13 at Johnson Space Center. Image courtesy Jerry Woodfill.

“During that two hour exchange, I added a half dozen more insights of unique things that saved Apollo 13,” said Woodfill. “But when the Q&A launched, I all but ran to the microphone to ask the first question: ‘Jim and Fred, could you comment on Jack Swigert’s contribution?’ Their remarks were gracious and appreciative, remembering their friend and crewmate. Neither they nor the country has forgotten Jack. He is the only astronaut to be honored by a statue in Congress, as he became an elected representative in Congress from the State of Colorado. Sadly, cancer took Jack’s life before he could serve. But I think if Jack could speak to us about his experience on Apollo 13, he might select the Mission Operations Team as well. In a sense, he represents all those no longer with us. They helped make it possible for Jim and Fred to have blessed us for the past 40 years with the altogether inspirational story of the rescue of Apollo 13.”

A plaque from the three Apollo 13 astronauts thanking the mission support teams. Note the panels of the caution and warning system above the signatures. 'That was my system,' said Woodfill. 'The alarm system personified what the team’s role was providing caution, warning, and assistance for the crew’s safety.' Image Courtesy Jerry Woodfill

So, while we have only scratched the surface among the many stories of Apollo 13’s rescue, surely there are thousands more tales of people being in the right place at the right time, decisions made years earlier that led to working at NASA, and chance meetings or discussions that opened up opportunities or jogged ideas for the rescue.

Jerry Woodfill and Fred Haise at the 40th anniversary celebration of Apollo 13 at JSC. Image courtesy Jerry Woodfill.

Jerry Woodfill is an example of such a story. He was attending Rice University on a basketball scholarship, a dream that inexplicably came true.

“However, my career as a college basketball player was as dismal as America’s early endeavors in space,” Woodfill admitted. “Sadly, I hold the record of the lowest shooting percentage in Rice University history…one out of eighteen shots! And the one shot I made at Baylor University with seconds left in the first half was a desperate 35 foot pass to our center under the basket. It sailed too high and went through the hoop. My only basket was actually a bad pass! In truth, I was zero for eighteen.”

He wasn’t doing very well in his classes, either. But then President John Kennedy came to Rice University to give a speech, a speech which helped launch the US to the Moon:

“But why, some say, the moon? Why choose this as our goal? And they may well ask why climb the highest mountain? Why, 35 years ago, fly the Atlantic? Why does Rice play Texas? We choose to go to the moon in this decade and do the other things, not because they are easy, but because they are hard, because that goal will serve to organize and measure the best of our energies and skills, because that challenge is one that we are unwilling to postpone, and one which we intend to win, and the others, too.”
John F. Kennedy, in his speech at Rice University, September 12, 1962

Inspired by Kennedy’s speech, Woodfill turned in his basketball shoes and focused on his studies of electrical engineering, hoping to become part of the space program to send people to the Moon – and return them safely to the Earth.

Yes, Woodfill become one of the half million Americans teaming up together to put the first men on the Moon.

And the rest is history.

Our extreme thanks to Jerry Woodfill for sharing his story, insights, and expertise as well as his warmth, humor and passion for NASA’s mission. “Godspeed to all you Apollo 13 rescuers, past and present, known and unknown!”

The “13 Things That Saved Apollo 13” series:

Introduction

Part 1: Timing

Part 2: The Hatch That Wouldn’t Close

Part 3: Charlie Duke’s Measles

Part 4: Using the LM for Propulsion

Part 5: Unexplained Shutdown of the Saturn V Center Engine

Part 6: Navigating by Earth’s Terminator

Part 7: The Apollo 1 Fire

Part 8: The Command Module Wasn’t Severed

Part 9: Position of the Tanks

Part 10: Duct Tape

Part 11: A Hollywood Movie

Part 12: Lunar Orbit Rendezvous

Part 13: The Mission Operations Team

Also:

Your Questions about Apollo 13 Answered by Jerry Woodfill (Part 1)

More Reader Questions about Apollo 13 Answered by Jerry Woodfill (part 2)

Final Round of Apollo 13 Questions Answered by Jerry Woodfill (part 3)

Never Before Published Images of Apollo 13’s Recovery

Listen to an interview of Jerry Woodfill on the 365 Days of Astronomy podcast.

13 Things That Saved Apollo 13, Part 12: Lunar Orbit Rendezvous

Very early concept diagrams, circa 1959, of the Saturn I, Saturn V and Nova C8 rockets. Source: Wikipedia

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Note: To celebrate the 40th anniversary of the Apollo 13 mission, for 13 days, Universe Today will feature “13 Things That Saved Apollo 13,” discussing different turning points of the mission with NASA engineer Jerry Woodfill.

Going to the Moon was big. It was a giant stride in doing what had once been thought impossible. Initially many scientists and engineers had big plans for huge rockets akin to the ships imagined in science fiction: one piece vehicles that took off from Earth, landed intact bottom down on the Moon and had the ability to launch again from the lunar surface. But other rocket engineers had different ideas, and this caused some big arguments. The method of going to the Moon that eventually won out used — in part — a little lunar lander. This decision ended up being instrumental in saving the crew of Apollo 13. And that was big.

The three different Apollo flight modes. Credit: NASA

There were three different methods to choose from in reaching the Moon. One, called the Direct Ascent Mode, would have used the big Flash Gordon-like enormous rocket – which was known as a Nova class rocket –to fly straight to the Moon, land and return. Second, the Earth Orbital Rendezvous technique called for two not-quite-as big Saturn V boosters to launch and rendezvous in Earth orbit. In this mode, one rocket would carry a single Apollo vehicle and its crew, and the other, more fuel, which would be transferred to Apollo in Earth orbit, and then the spacecraft would head off to the Moon. The third option was Lunar Orbit Rendezvous which used only one three-stage Saturn V booster, and split the Apollo vehicle into two separate vehicles – a combined Command and Service Module (CSM), and a Lunar Module (LM).

Those familiar with NASA history know that Lunar Orbit Rendezvous was the final choice.

But this mode wasn’t an obvious choice, said NASA engineer Jerry Woodfill.

“At first, Werner Von Braun wanted to use the Nova class rocket Direct Ascent approach, and so did President Kennedy’s science advisor, ” Woodfill said. “But a group at Langley Research Center led by Dr. John Houbolt came up with the Lunar Orbit Rendezvous design. And most everyone ignored them at first.”

NASA engineer John C. Houbolt describes the Lunar Orbit Rendezvous concept at the chalkboard in July 1962. Image Credit: NASA

But Houbolt insisted the one-rocket system was not feasible. In a NASA interview Houbolt said, “It can not be done. I said you must include rendezvous in your thinking — to simplify, to manage your energy much better.”

Houbolt said it turned into a two-and-a-half year fight to convince people, but he and his team had the facts and figures to back up their claims.

Woodfill said one of his colleagues, former NASA engineer Bob Lacy was part of the discussions on which plan to use. “He said it was unbelievable,” Woodfill recalled. “They were debating in a meeting room at Langley about the best way to go to the Moon. One side was for sending a single vehicle requiring a huge booster to get it there. The other group wanted a two spaceship method. No one seemed agreeable to the other side’s approach. Tempers were starting to flare. To ease the situation someone said, ‘Let’s flip a coin to settle the score.’ Can you believe that?”

No one flipped a coin, but the story demonstrates the intensity of the debate.

In the race to get to the Moon, the Soviet Union had embraced the Nova rocket concept. “The Soviets pressed forward with the direct assent approach to use a Nova class booster,” said Woodfill. “Designated N-1, it clustered 30 engines on its first stage. The design achieved a Herculean thrust of 10-12 millions pounds. Additionally, this uncomplicated direct ascent launch would be less complex was thought to take less time to accomplish. Designing, building, testing and launching two separate spaceships might not win the race to the Moon.”

Woodfill said the Nova rocket may have proved to be the best choice except for the failure of just one of those 30 engines at launch. “This would unbalance the entire assemblage,” Woodfill said.

And twice in 1969 – one occurring just weeks before the scheduled launch of Apollo 11 — the Soviet N-1 booster exploded at liftoff. The huge rocket proved to be too complicated, while the Lunar Orbit Rendezvous method had a simple elegance that was also more economical.

A diagram of the lunar-orbit rendezvous used on Apollo by John Houbolt. Credit: NASA

In November 1961, Houbolt boldly wrote a letter to NASA associate administrator Robert C. Seamans, “Do we want to go to the Moon or not?” he wrote. “Why is Nova, with its ponderous size simply just accepted, and why is a much less grandiose scheme involving rendezvous ostracized or put on the defensive? I fully realize that contacting you in this manner is somewhat unorthodox,” Houbolt admitted, “but the issues at stake are crucial enough to us all that an unusual course is warranted.”

The bold move paid off, and Seamans saw to it that NASA took a closer look at Houbolt’s design, and surprisingly, it soon became the favored approach – after a little debate..

Houbolt’s design separated the spacecraft into two specialized vehicles. This allowed the spacecraft to take advantage of the Moon’s low gravity. The lunar lander could be made quite small and lightweight, reducing bulk, fuel, and thrust requirements.

The Lunar Module Aquarius, after it was jettisoned from the CSM. Farewell Aquarius, we thank you, the crew radioed. Credit: NASA

When the oxygen tank in Apollo 13’s Service Module exploded, the Lunar Module “Aquarius” played an unexpected role in saving the lives of the three astronauts, serving as a lifeboat to return the astronauts safely back to Earth. Additionally, its descent stage engine was used for propulsion, and its batteries supplied power for the trip home while recharging the Command Module’s batteries critical for re-entry. And with ingenuity of Mission Control the LM’s life support system – which was originally designed to support two astronauts for 45 hours, — was stretched to support three astronauts for 90 hours.

Imagine, Woodfill said, if Apollo 13 had been a single vehicle employing the Direct Ascent approach. “After the explosion and subsequent loss of the fuel cells, only those entry batteries would have been available to sustain life. Their life, even if all systems except life support, were turned off would be less than 24 hours. And Lovell, Swigert and Haise along with Apollo 13 would return to Earth on that “free-return-trajectory” being cremated in the fiery heat of reentry. But for the clever Lunar Orbit Rendezvous approach, Apollo 13 would have been a casket. Instead, its lunar lander became a wonderful lifeboat” Woodfill said.

Next: Part 13: Houston

Earlier articles from the “13 Things That Saved Apollo 13” series:

Introduction

Part 1: Timing

Part 2: The Hatch That Wouldn’t Close

Part 3: Charlie Duke’s Measles

Part 4: Using the LM for Propulsion

Part 5: Unexplained Shutdown of the Saturn V Center Engine

Part 6: Navigating by Earth’s Terminator

Part 7: The Apollo 1 Fire

Part 8: The Command Module Wasn’t Severed

Part 9: Position of the Tanks

Part 10: Duct Tape

Part 11: A Hollywood Movie

Part 12: Lunar Orbit Rendezvous

Part 13: The Mission Operations Team

Also:

Your Questions about Apollo 13 Answered by Jerry Woodfill (Part 1)

More Reader Questions about Apollo 13 Answered by Jerry Woodfill (part 2)

Final Round of Apollo 13 Questions Answered by Jerry Woodfill (part 3)

Never Before Published Images of Apollo 13’s Recovery

Listen to an interview of Jerry Woodfill on the 365 Days of Astronomy podcast.

Submit Your Questions about Apollo, Apollo 13 to NASA Engineer Jerry Woodfill

Our series “13 Things That Saved Apollo 13″ has raised a few questions for some of our readers about spacecraft design, decisions made during the Apollo program, and general questions about spaceflight. Some of you have already left questions as comments on the articles or sent in emails. NASA engineer Jerry Woodfill, who has been featured in this series, has graciously agreed to answer reader questions, and we’ll publish the questions and Jerry’s answers in a Q&A format. Now’s your chance to ask away! Submit your questions in the comment section here, or on any of the “13 Things” articles. Or, you can email your questions to Nancy

13 Things That Saved Apollo 13, Part 11: A Hollywood Movie

The Saturn V rocket for the Apollo 13 mission sits on the launchpad. Credit: NASA

Note: To celebrate the 40th anniversary of the Apollo 13 mission, for 13 days, Universe Today will feature “13 Things That Saved Apollo 13,” discussing different turning points of the mission with NASA engineer Jerry Woodfill.

A Hollywood movie depicts three astronauts who survive an accident in space, but their lives hang in the balance as the people in Mission Control at NASA work night and day to figure out a way to bring the spacefarers home safely.

You probably think I’m describing the 1995 movie, “Apollo 13” by producer Ron Howard, but actually this is a recap of a 1969 movie called “Marooned.

“The correlation between ‘Marooned’ and actual events threatening Apollo 13 is really uncanny,” said NASA engineer Jerry Woodfill. “People may not agree, but in my mind this movie was actually a catalyst to the rescue of Apollo 13.”

Continue reading “13 Things That Saved Apollo 13, Part 11: A Hollywood Movie”

13 Things That Saved Apollo 13, Part 10: Duct Tape

The Apollo 13 fix -- complete with duct tape -- of making a square canister fit into a round hole. Credit: NASA

Note: To celebrate the 40th anniversary of the Apollo 13 mission, for 13 days, Universe Today will feature “13 Things That Saved Apollo 13,” discussing different turning points of the mission with NASA engineer Jerry Woodfill.

It’s the handy man’s secret weapon, and has become a must-have item for astronauts, too. While duct tape alone didn’t save the Apollo 13 crew, it certainly would have been difficult for them to have survived without it. Even though the accident which crippled the ship took out the two main oxygen tanks in the Service Module, having enough oxygen really wasn’t an issue for the crew. A big problem was having too much carbon dioxide (CO2), which came from the astronauts’ own exhalations.

The Lunar Module had lithium hydroxide canisters to remove the CO2 for two men for two days, but on board were three men trying to survive in the LM lifeboat for four days. However, with a little ingenuity and duct tape, the Apollo Mission Operations Team was able to fit “a square peg in a round hole.”

The Mission Evaluation Room for Apollo. Image courtesy Jerry Woodfill.

“Any of us in the Mission Evaluation Room (MER) might be called upon to assist in an Apollo 13 ‘solution,’” said Jerry Woodfill, who helped design and monitor the Apollo caution and warning systems. The MER was where the spacecraft systems engineers were stationed during a mission, and should a problem arise on any Apollo mission, the “MER-men” were called on for expert advice.

“Should an inexplicable glitch in an alarm occur, I might be consulted,” Woodfill said, “and I was – when the carbon dioxide levels began to threaten the astronauts’ lives, ringing alarms. However, to this day, I am proud that the Command Module’s alarm system was the first warning alerting Mission Control and Lovell’s crew to the life-threatening problem.”

The MER engineering team was led by Don Arabian. “His loud, challenging voice could carry the entire length of the Mission Evaluation Room,” Woodfill said. “Despite his fierce personality, he was a brilliant engineer. No forensic engineer working with any attorney had a greater ability of assessing a spacecraft mission anomaly than Don Arabian.”

Additionally, Woodfill said, Arabian was wholly unorthodox in his management approach. “He feared no man above or below his pay grade. He was honest almost to the point of embarrassment. He would not ‘sugar coat’ any situation Apollo 13 was dealing with as far as the press was concerned.”

Woodfill recalled how Arabian commanded the MER team from the “throne-like” center seat of a long table perpendicular to tables of engineers. “He was, perhaps 20 feet from my station as the Caution and Warning Apollo 13 Engineer. Don never intimidated me, though I had felt nervous about many of my superiors. Don had that same quality of leadership Gene Kranz possessed. He was fair with lower level workers and respected their knowledge.”

For that reason, Woodfill said he felt privileged rather than frightened when summoned to Arabian’s private office to discuss the threat to the lives of the Apollo 13 crew, the build-up of CO2 in the spacecraft.

Woodfill had worked with the environmental system engineers to establish an alarm level based on the percentage of CO2 in the cabin atmosphere. The idea was to use the warning system as an alert for changing the filters.

With the CO2 alarms ringing on Apollo 13, Woodfill met with Arabian. “As I recall there were three calibration curves, one for three different cabin pressures,” Woodfill said. “Arabian began to throw questions at me across his desk: ‘Is the alarm accurate…is the transducer working correctly…what about the calibration?'”

Woodfill had the information on the calibration curves with him, and together, he and Arabian carefully studied it based on the known cabin pressure, the voltage output from the CO2 transducer and the voltage level at which my warning electronics initiated the alarm.

“Yes, the warning system was telling the right story,” Woodfill said.

Jack Swigert works on the CO2 canister during the Apollo 13 mission. Credit: NASA

But there was a problem with the CO2 “scrubbers,” the lithium hydroxide canisters. The cabin air was fed continuously through environmental control equipment, and the lithium hydroxide reacted with the carbon dioxide and trapped it.

“There were but two round lithium hydroxide canisters in the LM, able to provide filtering for two men for two days,” said Woodfill. “With the trip back to Earth at least four days in length, and three men on board, the carbon dioxide content of the cabin air would rise to poisonous levels, and the crew would expire without a solution.”

Each canister had a life of approximately 24 hours with two men on board. Since there were now three men, that life would be somewhat shortened. The round filters were housed in two separate barrels in the lander. One barrel was plumbed into the cabin’s environmental control system, and the other barrel simply stowed the second cartridge. When the first filter was consumed, the crew simply interchanged the filters in the barrels.

“While there were plenty of filters in the Command Module, these were square and wouldn’t fit in the LM barrel,” Woodfill said. “Without some kind of unusual miracle of making a square peg fit into a round hole the crew would not survive.”

The fix for the lithium hydroxide canister is discussed at NASA Mission Control prior to having the astronauts implement the procedure in space. Credit: NASA

The experts in the MER had 24 hours to deal with the challenge and solve the problem. “My recollection of the threat,” said Woodfill, “besides the earlier meeting with Don Arabian, was Don’s voice bellowing from his throne in the mission evaluation room that Tuesday, ‘I need those guys to come up with an answer on the CO2 thing and do it fast!’ He was referring to the ‘tiger team’ led by Ed Smylie, the crew systems manager working the problem.”

Using only the type of equipment and tools the crew had on board –including plastic bags, cardboard, suit hoses, and duct tape — Smylie and his team conceived a configuration that just might work.

“The concept seemed to evolve as all looked on,” Woodfill said. “It was to attach a suit hose into a port which blew air through the hose into an astronaut’s space suit. If the space suit was eliminated and, instead, the output of the hose somehow attached to the square filter, perhaps, the crew could be saved. This, in effect, would bypass the barrel. The air blown through the filter by the suit fan would have no carbon dioxide as it reentered the cabin atmosphere.”

The biggest challenge was attaching the hose into a funnel-like device having a small round inlet hole for the suit hose and a much larger square outlet attached and surrounding the square filter. But the funnel would most likely leak. Added to that difficulty was the hose and plastic bags tended to collapse restricting the air flow through the filter.

“Then the thought came, ‘Use cardboard log book covers to support the plastic,” said Woodfill. “It worked! But more importantly, they had to figure out how the funnel could be fashioned to prevent leaking. Of course…the solution to every conceivable knotty problem has got to be duct tape! And so it was.”

Screen shot from Apollo 13 footage showing Jim Lovell with duct tape.

Woodfill said that duct tape had been stowed on board every mission since early in the Gemini days.

The contraption that Smylie and his team came up with was checked out in the simulators, which worked, and then the team quickly radioed instructions to the crew, carefully leading them through about an hour’s worth of steps.

At a mission debrief, Jack Swigert noted, “At this point in time I think the partial pressure of CO2 was reading about 15 millimeters. We constructed two of these things and I think within an hour was down to 2 tenths.”
Woodfill watched his systems from the MER. “I saw the alarm light go out and it stayed out the rest of the mission.”

As Jim Lovell wrote in his book “Lost Moon, “The contraption wasn’t very handsome, but it worked.”

And it saved Apollo 13.

Next: Part 11: A Hollywood Movie

Earlier articles from the “13 Things That Saved Apollo 13” series:

Introduction

Part 1: Timing

Part 2: The Hatch That Wouldn’t Close

Part 3: Charlie Duke’s Measles

Part 4: Using the LM for Propulsion

Part 5: Unexplained Shutdown of the Saturn V Center Engine

Part 6: Navigating by Earth’s Terminator

Part 7: The Apollo 1 Fire

Part 8: The Command Module Wasn’t Severed

Part 9: Position of the Tanks

Part 10: Duct Tape

Part 11: A Hollywood Movie

Part 12: Lunar Orbit Rendezvous

Part 13: The Mission Operations Team

Also:

Your Questions about Apollo 13 Answered by Jerry Woodfill (Part 1)

More Reader Questions about Apollo 13 Answered by Jerry Woodfill (part 2)

Final Round of Apollo 13 Questions Answered by Jerry Woodfill (part 3)

Never Before Published Images of Apollo 13’s Recovery

Listen to an interview of Jerry Woodfill on the 365 Days of Astronomy podcast.

13 Things That Saved Apollo 13, Part 9: Position of the Tanks

Apollo 13 Command and Service Module integration. Credit: NASA

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Note: To celebrate the 40th anniversary of the Apollo 13 mission, for 13 days, Universe Today will feature “13 Things That Saved Apollo 13,” discussing different turning points of the mission with NASA engineer Jerry Woodfill.

The saga of the Apollo 13 accident actually began years prior to the launch of the mission. As Jim Lovell wrote in his book, “Lost Moon” the accident was “an accumulation of human errors and technical anomalies that doomed Apollo 13.” But had coincidences been just a little different Apollo 13 could have been an accident from which there was no rescue. NASA engineer Jerry Woodfill believes where Tank Two was positioned in the Service Module led to a successful rescue. “I contend that the crew would have died if the flawed O2 Tank Two had not been on the outer perimeter of the Service Module,” Woodfill said. “The position of that tank had much to do with the extent of the explosion’s damage. Had Tank One been damaged, no rescue would have been possible.”

Graphic showing the Apollo Service module interior. Credit: NASA

The oxygen tanks were specially insulated spherical tanks which held a “slush” of liquid oxygen with a fill line and heater running down the center. Tank Two used for Apollo 13 had originally been installed in Apollo 10, but was removed for modification. In what was considered a minor mishap, O2 Tank Two was accidently dropped and damaged. The two tanks were on a “shelf” in the Service Module and held in place by two bolts. During removal, inadvertently, only one bolt on the shelf was removed, the side that contained Tank Two. When the lifting fixture picked up the shelf, Tank One stayed in place while Tank Two accelerated upward, striking the fuel cell shelf overhead. It only moved about 5 cm (2 inches) but the jolt displaced a loosely fitted fill tube in Tank Two. This tank was replaced with another for Apollo 10, and the exterior was inspected. Since the interior wasn’t inspected, no one knew about the fill tube damage, and the shelf with the damaged Tank Two was installed in the Apollo 13 Service Module (SM-109) November 22, 1968.

Unfortunately there was another problem with the tank, that were it not for the fill tube damage, may not have been an issue. The oxygen tanks had originally been designed to run off the 28 volt DC power of the Command and Service modules. However, in 1965 the tanks were ordered to be refitted to also run off the 65 volt DC ground power at Kennedy Space Center. All components were upgraded to accept 65 volts except the heater thermostatic switches, which were overlooked. These switches were designed to open and turn off the heater when the tank temperature reached 26 degrees C (80 degrees F — Normal temperatures in the tank were -74 C to -174 C (-300 to -100 F.)

During pre-flight testing, Tank Two would not empty correctly, possibly due to the damaged fill line. The heaters in the tanks were normally used for very short periods to heat the interior slightly, increasing the pressure to keep the oxygen flowing. It was decided to use the heater to “boil off” the excess oxygen, requiring 8 hours of 65 volt DC power. This probably damaged the thermostatically controlled switches on the heater, designed for only 28 volts.

Schematic of the oxygen tank. Credit: NASA

The Apollo 13 review board came to the conclusion that the switches welded shut, allowing the temperature within the tank to rise to over 538 degrees C (1000 degrees F). The gauges measuring the temperature inside the tank were designed to measure only to 80 F, so the extreme heating was not noticed. The high temperature emptied the tank, but also resulted in serious damage to the Teflon insulation on the electrical wires to the power fans within the tank.

When the tanks were put into the Apollo 13 spacecraft, the damaged Tank Two was placed in the exterior position.

“Because the spark which ignited the oxygen in Tank Two was located at the top of the tank,” said Woodfill, the tank acted like a cork on a Thermos bottle. Since it was on the outside perimeter, it simply blew out into space along with the 13 foot panel covering the side of the service module. The oxygen tank shelf served to isolate the explosion from the hydrogen tanks below. But had the inboard oxygen Tank One 1 exploded, likely, this would not have been the case.”

Should the flawed tank have been the inner tank, Woodfill said, its explosive force would have taken with it the sister O2 tank amplifying the force of the explosion, just as using two sticks of dynamite instead of one, the destruction would be a magnitude greater.

Image of the damaged Apollo 13 Service Module, taken by the crew. Credit: NASA

“The added explosive force would have fractured the O2 tank shelf involving the fragile hydrogen tanks below,” Woodfill explained. “The volatile hydrogen gas now having a wealth of oxygen from the overhead tanks would surely have destroyed the entire spacecraft assemblage. Of course, the crew would have immediately perished as well. There would have been no clues, no telemetry data trace to explain what had happened.”

“Oxygen Tank One was given the inboard location adjacent to the flawed tank,” Woodfill continued. “Consider the likelihood of that placement. It is one chance in two. The odds for Apollo 13’s survival were fifty percent, a flip of the coin.”

Next: Part 10: Duct Tape

Other articles from the “13 Things That Saved Apollo 13” series:

Introduction

Part 1: Timing

Part 2: The Hatch That Wouldn’t Close

Part 3: Charlie Duke’s Measles

Part 4: Using the LM for Propulsion

Part 5: Unexplained Shutdown of the Saturn V Center Engine

Part 6: Navigating by Earth’s Terminator

Part 7: The Apollo 1 Fire

Part 8: The Command Module Wasn’t Severed

Part 8: The Command Module Wasn’t Severed

Part 9: Position of the Tanks

Part 10: Duct Tape

Part 11: A Hollywood Movie

Part 12: Lunar Orbit Rendezvous

Part 13: The Mission Operations Team

Also:

Your Questions about Apollo 13 Answered by Jerry Woodfill (Part 1)

More Reader Questions about Apollo 13 Answered by Jerry Woodfill (part 2)

Final Round of Apollo 13 Questions Answered by Jerry Woodfill (part 3)

Never Before Published Images of Apollo 13’s Recovery

Listen to an interview of Jerry Woodfill on the 365 Days of Astronomy podcast.