13 MORE Things That Saved Apollo 13, part 10: ‘MacGyvering’ with Everyday Items

Apollo 13 images via NASA. Montage by Judy Schmidt.

To celebrate the 45th anniversary of the Apollo 13 mission, Universe Today is featuring “13 MORE Things That Saved Apollo 13,” discussing different turning points of the mission with NASA engineer Jerry Woodfill.

The night of the explosion on Apollo 13, engineers working in Mission Control and the back-up Mission Evaluation Room (MER) assessed the situation. There were numerous failures in different systems, and finally, instead of just looking at the failures, the engineers had to determine what was actually working on the spacecraft in order to rescue the crew.

A relatively recent term called ‘macgyvering’ was definitely at work during the Apollo 13 mission. Named for the lead character in the television series MacGyver – who usually used duct tape, a Swiss Army knife and anything else he could find to get himself out of sticky or dangerous situations -– macgyvering means solving complex problems by taking something ordinary and using it in an unusual way, but it works perfectly.

The engineers working during the Apollo 13 mission may have been the original “MacGyvers.”

According to NASA engineer Jerry Woodfill, his definition of a good engineer is “one who can take the simplest tool to accomplish the most complex task in the easiest way,” and its corollary, “The greatest engineer is one whose solution is so simple that no one sees his contribution as noteworthy.”

Some of the solutions for Apollo 13’s problems were ingenious. Others were simple, but definitely contributed to the crew’s rescue.

Here’s a look at a few ‘everyday’ items that either the crew were really glad to have on board during the rescue or items that were “macgyvered’ to solve a problem:

The Apollo 13 Lunar Module 'Aquarius' as seen by the crew after the module was jettisoned prior to reentry into Earth's atmosphere. Credit: NASA.
The Apollo 13 Lunar Module ‘Aquarius’ as seen by the crew after the module was jettisoned prior to reentry into Earth’s atmosphere. Credit: NASA.

1. “Jumper cables”

Do you carry a set of jumper cables in your car? Apollo spacecraft didn’t actually have any jump-starting equipment, but a set of heater cables in the Lunar Module were macguyvered to perform as jumper cables.

There were 3 batteries in the Command Module to provide power for reentry, but after the explosion, they had been tapped for a short time to provide power when the fuel cells in the CM shut down. NASA engineers and flight controllers started looking at ways to try and recharge the batteries and came up with using heater cables from the LM in the reverse direction to charge the batteries for the reentry. It was never in the original design to charge the CM batteries from the LM, but the idea was to trickle-charge power from the large lander batteries to the modest capacity entry batteries.

A copy of the invoice sent by Grumman Management to North American Rockwell for charges associated with the Grumman LEM towing Rockwell's CSM back to Earth. Via SpaceRef.
A copy of the invoice sent by Grumman Management to North American Rockwell for charges associated with the Grumman LEM towing Rockwell’s CSM back to Earth. Via SpaceRef.

Two of three batteries were near full 40-amp-hour strength, but the third only had about half that amount. On a normal reentry, they would require 70 to 80 amp hours, but no one wanted to cut it that close on a mission that had so much going against it. So Mission Control told the crew to hook up a cable to the power system of the LM and recharge the weak battery. The process took about 15 hours and drew about 8 amps from the LM.

Famously, the company that built the LM, Grumman Aerospace, sent a mock invoice to the maker of the CM, following the successful return of Apollo 13 for LM’s “towing” service and included was a $5 charge for using the LM for “battery charge.”

An image of the OMEGA Speedmaster Professional watch worn in space. Image via OMEGA.
An image of the OMEGA Speedmaster Professional watch worn in space. Image via OMEGA.

2. Watches
NASA supplied each of the Apollo astronauts with a standard issue OMEGA Speedmaster Professional manual-wind wristwatch. The astronauts were expected to wear them during the entire mission, and in fact, the watches were certified to be worn on all extra vehicular activities including the moonwalks. The version the crew used had a long Velcro strap, and with the adjustable strap, the watch could be worn on the outside of the pressure suits.

But more importantly – for Apollo 13 anyway – the watch included a chronograph or stopwatch, using the large third hand on the watch dial. This watch was used to time the manual engine burns to keep Apollo 13 on course and get them safely back to Earth.

However, this wasn’t the first time an Apollo mission used this type of watch in an ‘emergency.’ Buzz Aldrin wrote in his autobiography that an in-cabin timer in the LM had quit working and so during the moonwalk, Neil Armstrong left his Speedmaster inside and it served as a backup timer.

Since the Apollo 13 astronauts used their OMEGA Speedmaster Professionals to time a 14-second mid-course correction, when the company put out a commemorative version of the watch for this 45th anniversary, a small inscription is included on the dial between zero and 14 seconds that asks, “What could you do in 14 seconds?”

In April 1970, the OMEGA Speedmaster was given the “Silver Snoopy Award” from the astronauts for contributing to the rescue of Apollo 13 mission. Fred Haise’s Speedmaster is currently on display at the Penn-Harris-Madison Planetarium in Mishawaka, Indiana.

The Model FA-5 Penlight made by ACR Electronics that was used during the Apollo missions. Image via Space Flown Artifacts.
The Model FA-5 Penlight made by ACR Electronics that was used during the Apollo missions. Image via Space Flown Artifacts.

3. Flashlights.

When all the systems were shut down in the CM, the interior became dark and cold. Likewise, most sytems were shut down in the LM as well to save battery power. The crew used flashlights to make their way in the dark and cold cabins.

According to Space Flown Artifacts, NASA used the ACR Model FA-5 Penlight pictured above, a distinctive brass flashlight that were used from Apollo 7 to the early space shuttle missions. The same website quoted a letter dated Apr 19, 1971 from the Apollo 13 crew to ACR Electronics:

“The penlight which you have supplied for the Apollo missions has been very useful and dependable in all missions to date. However, you deserve special praise for the role it played on our mission – Apollo 13.

As you know, due to the explosion, we were forced to ration our electrical power and water. With regard to the former, we never turned on the lights in the spacecraft after the accident. As a result your penlights served as our means of “seeing” to do the job during the many hours of darkness when the sunlight was not coming through the windows. We never wore out even one set during the trip; in fact, they still illuminate today. Their size was also a convenience as it was handy to grip the light between clinched teeth to copy the lengthy procedures that were voiced up from Earth.”

A graphic showing the markings on the windows of the Apollo Lunar Module, which shows T the azimuth and elevation variations of possible viewing limits by the LM pilot. From the NASA report, 'Apollo Lunar Module Landing Strategy.'
A graphic showing the markings on the windows of the Apollo Lunar Module, which shows T the azimuth and elevation variations of possible viewing limits by the LM pilot. From the NASA report, ‘Apollo Lunar Module Landing Strategy.’

4. Window markings on the LM.

The special markings on the LM windows enabled Jim Lovell to hold course by aligning them with the Earth’s terminator. This was crucial to preventing too shallow an entry angle resulting in missing the entry point. According to a NASA report called “Apollo Lunar Module Landing Strategy,” the markings were part of the guidance system, and coupled with the computer system, made it possible for the pilot to “observe the intended landing area by aligning his line-of-sight with the grid marking according to information displayed from the guidance system.”

And so the crew used these markings in a way that wasn’t originally intended, but it made a big impact on the ability of the crew to navigate and fly the ship “by hand.”

John Young's Apollo 16 flown Garland mechanical pencil. Via Space Flown Artifacts.
John Young’s Apollo 16 flown Garland mechanical pencil. Via Space Flown Artifacts.

5. Pencils and pens.
Unlike the space shuttle and space station, there were no printers on board the Apollo spacecraft to print out daily planning reports and updates to the flight plan. The Apollo crews had to do things the ‘old fashioned way’ and used special mechanical pencils and pens that were flight certified to record modified checklist procedures called up to Apollo 13 by Mission Control — as the crew said above, they needed writing instruments to “copy the lengthy procedures that were voiced up from Earth.”

“Without them, crucial onboard operations could not have been performed,” said Woodfill

Again, according to Space Flown Artifacts, for most Apollo missions, the stowage lists show that each astronaut carried a Garland mechanical pencil, and despite the worldwide fame of the Fisher Space Pen it is probably the Garland mechanical pencil that was the most heavily-used writing instrument on the Apollo missions.

The Apollo 13 fix -- complete with duct tape -- of making a square canister fit into a round hole.  Credit: NASA
The Apollo 13 fix — complete with duct tape — of making a square canister fit into a round hole. Credit: NASA

6. Duct tape, plastic bags, hoses and flight plan covers.

This is the ultimate in macgyvering! As we talked about in the original “13 Things That Saved Apollo 13” series, the crew had to create makeshift CO2 air scrubber out of things they had on the ship. This included duct tape to fashion a Rube Goldberg-like assemblage which the square CO2 filters from the CM to fit the round hole where the LM filters would go – so, fitting a “square peg into a round hole.”

Along with the duct tape were plastic bags that were mostly used for food and other storage, a vacuum-like cleaner/blower and hose that came from the space suits, and cardboard card stock used for the covers of the Apollo reference log manuals. These items all combined to manufacture a simple solution to save the Apollo 13 crew.

Screen shot from Apollo 13 footage showing Jim Lovell with duct tape.
Screen shot from Apollo 13 footage showing Jim Lovell with duct tape.

“Without the vacuum like blower called the suit fan and a suitable lengthy hose to route the blower’s airflow to the duct taped filters, rescue might not have happened,” said Woodfill.” “Yes, if not for everyday things on board the ship, perhaps the Apollo 13 crew would not have survived.”

Woodfill often talks to students and he was so taken by how simple things like duct tape saved the crew that he wrote a song ” Tribute to Duct Tape ” which he performs for kids as seen in this video of one of his classes done remotely via Skype:

Previous articles in this series:

Introduction

Part 1: The Failed Oxygen Quantity Sensor

Part 2: Simultaneous Presence of Kranz and Lunney at the Onset of the Rescue

Part 3: Detuning the Saturn V’s 3rd Stage Radio

Part 4: Early Entry into the Lander

Part 5: The CO2 Partial Pressure Sensor

Part 6: The Mysterious Longer-Than-Expected Communications Blackout

Part 7: Isolating the Surge Tank

Part 8: The Indestructible S-Band/Hi-Gain Antenna

Part 9: Avoiding Gimbal Lock

Find all the original “13 Things That Saved Apollo 13″ (published in 2010) at this link.

13 MORE Things That Saved Apollo 13, part 9: Avoiding Gimbal Lock

The Display & Keyboard (DSKY) mounted in the Main Display Console of the Apollo 13 spacecraft, Odyssey. Note the gimbal lock display in the second row. Credit: NASA/The Apollo Flight Journal

It was an unlikely case, having an Apollo command ship disabled thousands of miles from Earth. But during the Apollo 9 mission, the crew had actually conducted a test of firing the Lunar Module’s engines while it was docked to the Command Module. It turned out to be fortuitous to have considered such a situation, but Apollo 9 didn’t have to perform the type of maneuvering under the myriad of conditions Apollo 13 faced.

Steering was among the crucial threats for Jim Lovell and his crew. Without the command ship’s thrusters to steer, only the lander’s were available, and flying the crippled Apollo 13 spacecraft stack and keeping it on the right trajectory was a huge challenge.

During a normal mission, the ship’s computers allowed for much of the navigation, but the Apollo 13 crew had to fly “by hand.” The Command Module was shut down, and the LM’s limited battery power required the shutting down most of its systems, so even backup propulsion and navigation functions were unavailable. Lovell had to struggle to bring the unwieldy two-vehicle craft under control.

Apollo 13 commander Lovell with a model Lunar module. Image credit: NASA
Apollo 13 commander Lovell with a model Lunar module. Image credit: NASA
The lander’s steering was fashioned to handle only its mass and center of mass location. Now it had to steer the entire assemblage, which included the dead mass of the Command and Service Module as well as the lander. Then there was oxygen venting from the damaged tanks in the SM. This all contributed to putting the stack through contortions of pitch, roll, and yaw.

In his seminal book, “A Man on the Moon,” author Andrew Chaikin succinctly captured the scene:

Even now, oxygen spewed from Odyssey’s side like blood from a harpooned whale. The escaping gas acted like a small rocket, fighting Lovell’s efforts to stabilize the joined craft – which the astronauts called “the stack” – with Aquarius’s thrusters. Lovell soon found that trying to control the stack from the lander was strange and awkward, like steering a loaded wheelbarrow down the street with a long broom handle. When he nudged the hand controller the joined craft wobbled unpredictably. It was, Lovell would say later, like learning to fly all over again. And he had to learn fast, because if he let the spacecraft drift uncontrolled, there was a danger that one of Aquarius’s gyros would be immobilized – a condition called gimbal lock that would ruin the alignment of the navigation platform. With no way of sighting in the stars, there would be no hope of realigning it….

“I can’t take that doggone roll out, “Lovell said. Throughout the next 2 hours Lovell wrestled with his unwieldy craft, as the time for the free-return maneuver approached. He wondered if Aquarius would be able to point them toward home, and whether it would last long enough to get them there. Lovell and his crew had become the first astronauts to face the very real possibility of dying in space.

From “A Man on the Moon,” chapter 7, “The Crown of an Astronaut’s Career”
by Andrew Chaikin
Used by permission
.

One of the items discussed in the original “13 Things That Saved Apollo 13” was how well suited rookie Apollo crewman Jack Swigert was to the Apollo 13 mission, as he was said to have basically ‘wrote the book’ on Command Module malfunctions. Likewise, says NASA engineer Jerry Woodfill, was Commander Jim Lovell’s ability as Apollo 13’s helmsman.

“Tales are often shared about Lovell’s skills as a naval aviator,” said Woodfill, “making aircraft carrier deck landings in the dark with a malfunctioning display, or in storm-tossed seas.”

Being able to judge aircraft descent rates and attitude with respect to a wave-tossed carrier deck was a challenge. Woodfill said this ideally trained Lovell for avoiding gimbal-lock on Apollo 13.

An annotated image of the Apollo Flight Director Attitude Indicator, commonly called the navigation 8-ball. Via Kerbal Space Program.
An annotated image of the Apollo Flight Director Attitude Indicator, commonly called the navigation 8-ball. Via Kerbal Space Program.

“Gimbal-lock meant the guidance system could no longer trust its computer,” explained Woodfill. “The guidance system’s orthogonal gyroscopes (gyros) judged the degree of pitch, roll, and yaw. Gimbal-lock exceeded the system’s ability to gauge position. Such an instance could be compared to an automobile’s tires slipping on an icy road. Steering becomes almost useless in such an event.”

Historian and journalist Amy Shira Teitel recently posted this video in regards to gimbal lock and Apollo 13:

Then, later came a second dire “steering” challenge to Lovell and his crew. Apollo ships required a rotating maneuver about their longest axis known as Passive Thermal Control (PTC), nicknamed the rotisserie, to protect one part of the spacecraft from continually being baked by the Sun. Normally, this was done by the CM’s computer, and the LM’s computer didn’t have the software to perform this operation. Lovell had to maneuver the unwieldy ship by hand nearly every hour to perform the “slow motion barbeque spin” as Chaikin called it. Without the CM’s orientation control thrusters and having the center of gravity extremely off-center with respect to the lander’s control system, it made the situation problematical.

“Lovell seemed to have the ability to quickly adapt to difficult situations,” said Woodfill, “and the knack of quickly coming up with solutions to problems.”

But that’s part of the makeup of being a test pilot and what distinguished the men who were chosen to be astronauts in the Apollo program.

“As great a pilot as Jim Lovell was, I think any of the Apollo commanders could have handled that situation from a piloting point of view,” Chaikin told Universe Today via phone. “One benefit that Lovell brought to the situation was his calm, composed personality—a real asset during that entire ordeal.”

As Chaikin quoted original Apollo 13 crew member Ken Mattingly in “A Man on the Moon,” if Apollo 13 had to happen to any spacecraft commander, there wasn’t anyone who could have handled it better than Jim Lovell.

Nancy Atkinson with Jim Lovell in 2010 at the Abraham Lincoln Presidential Museum.
Nancy Atkinson with Jim Lovell in 2010 at the Abraham Lincoln Presidential Museum.

Here’s an additional, more technical description of gimbal lock:

Previous articles in this series:

Introduction

Part 1: The Failed Oxygen Quantity Sensor

Part 2: Simultaneous Presence of Kranz and Lunney at the Onset of the Rescue

Part 3: Detuning the Saturn V’s 3rd Stage Radio

Part 4: Early Entry into the Lander

Part 5: The CO2 Partial Pressure Sensor

Part 6: The Mysterious Longer-Than-Expected Communications Blackout

Part 7: Isolating the Surge Tank

Part 8: The Indestructible S-Band/Hi-Gain Antenna

Find all the original “13 Things That Saved Apollo 13″ (published in 2010) at this link.

Apollo 13 images via NASA. Montage by Judy Schmidt.
Apollo 13 images via NASA. Montage by Judy Schmidt.

13 MORE Things That Saved Apollo 13, part 8: The Indestructible S-Band/Hi-Gain Antenna

This view of the severely damaged Apollo 13 Service Module (SM) was photographed from the Lunar Module/Command Module (LM/CM) following SM jettisoning. As seen here, an entire panel on the SM was blown away by the apparent explosion of oxygen tank number two located in Sector 4 of the SM. Credit: NASA.

The explosion of a liquid oxygen tank in Apollo 13’s Service Module violently propelled debris and a 13-foot (4 meter) outer panel of the SM out into space.

Later, the crew saw the damage when they jettisoned the SM prior to reentering Earth’s atmosphere. Commander Jim Lovell described the scene:

“There’s one whole side of the spacecraft missing!” Lovell radioed to Mission Control. “Right by the high-gain antenna, the whole panel is blown out, almost from the base to the engine.”

The panel was likely blasted outward and rearward, toward the deep space S-Band radio antenna. The antenna was attached to the outer edge of the module’s rear base via a meter-long strut, and was used for both telemetry and voice communications.

NASA engineer Jerry Woodfill feels this hi-gain antenna was surely struck by the panel and/or schrapnel ejected by the oxygen tank explosion.

“That deep space radio communication was maintained during and after the explosion was almost miraculous,” Woodfill said. “Such a blow should have destroyed that hi-gain antenna. Those of us who watched the telemetry display monitors saw only a momentary flickering of the telemetry, but after a few flickers we continued to receive data.”

Woodfill said it was as though a boxer had taken a devastating punch and continued to stand unfazed.

This video of the severely damaged Apollo 13 service module was taken by the crew after it was jettisoned.

If instead, the antenna had been destroyed, the loss of data would have resulted in an impaired ability to analyze the situation and communicate with the crew.

The moments following the explosion are seared into Woodfill’s memory. On the night of April 13, 1970, 27-year-old Woodfill sat at his console in the Mission Evaluation Room (MER) in Building 45 at Johnson Space Center — next door to Mission Control in Building 30 — monitoring the caution and warning system.

Jerry Woodfill working in the Apollo Mission Evaluation Room.  Credit:  Jerry Woodfill.
Jerry Woodfill working in the Apollo Mission Evaluation Room. Credit: Jerry Woodfill.
“Because I was watching the command ship’s telemetry on a monitor at the moment of the explosion, both the words heard in my headset, “Houston, we’ve had a problem” and the scene I saw of the video monitor have not been forgotten” Woodfill said. “Seconds before I heard the audio of Jack Swigert’s call, I watched the video screen flicker several times.

To this day, Woodfill said he cannot understand how it continued to function following the explosion.

“As an engineer, I have studied the basics of simple machines,” he said. “The concept of the lever arm dictates that when an explosive blow strikes a structure atop an arm, the arm must bend back about its attachment to the supporting structure. In this case, that structure was the command ship’s supply module, the Service Module. Later photos by the crew (below) showed the antenna intact and the conical reflector dishes present with their center probes intact. In my mind, the entire assembly simply should have been severed altogether.”

An Apollo high gain antenna, on display at the Stafford Air & Space Center, Weatherford, Oklahoma.
An Apollo high gain antenna, on display at the Stafford Air & Space Center, Weatherford, Oklahoma.

The Unified S-band (USB) system was a tracking and communication system that combined television, telemetry, command, tracking and ranging into a single system. The high-gain antenna consisted of an 11-inch-diagonal wide-beam horn flanked by an array of four 31-inch-diameter parabolic reflectors. Its multifunctional system simplified operations, and its construction saved on weight.

And obviously, it was very durable.

Woodfill reiterated how important it was that the antenna survived the explosion.

“Later on it wasn’t needed, as the crew used the Lunar Module communication system,” said Woodfill, “but having that initial continuous communication was one of the things that was very important.”

This color view of the severely damaged Apollo 13 Service Module (SM) was photographed with a motion-picture camera from the Lunar Module/Command Module following SM jettison. Credit: NASA.
This color view of the severely damaged Apollo 13 Service Module (SM) was photographed with a motion-picture camera from the Lunar Module/Command Module following SM jettison. Credit: NASA.

And later those in Mission Control and the MER were be able to go back and look at the data that had been transmitted to Earth during that very crucial period of the mission, to help understand what had actually occurred.

“It was critical to have that data in those first moments of the explosion to analyze what had happened,” Woodfill said. “Uninterrupted communication was essential to investigating the status of the vehicle. While it may be true that the backup omni-antenna might have provided temporary communication, based on my analysis, the omni-antenna would not have served as ably during the time of greatest initial peril. In fact, to configure its use with the NASA world-wide tracking network would have caused an unfortunate delay.”

Here are some zoomed-in photos taken by the crew of Apollo 13 after the explosion of the S-Band/hi-gain antenna, and Woodfill has noted the parts of the antenna. They show the explosion failed to sever the hi-gain antenna mast and the conical dish receivers as well as the rectangular antenna, and the center probes of the conical dishes appear intact. Considering the force of the explosion, this is remarkable.

At left, a view of the Service Module and the S-Band antenna during a previous Apollo mission. At right is a zoomed in look at the damaged SM and the unfazed S-Band antenna on Apollo 13, taken during SM jettison. Credit: NASA/Jerry Woodfill.
At left, a view of the Service Module and the S-Band antenna during a previous Apollo mission. At right is a zoomed in look at the damaged SM and the unfazed S-Band antenna on Apollo 13, taken during SM jettison. Credit: NASA/Jerry Woodfill.
An annotated closeup of the S-Band/Hi Gain antenna on Apollo 13 after the explosion. Credit: NASA/Jerry Woodfill.
An annotated closeup of the S-Band/Hi Gain antenna on Apollo 13 after the explosion. Credit: NASA/Jerry Woodfill.
Apollo 13 images via NASA. Montage by Judy Schmidt.
Apollo 13 images via NASA. Montage by Judy Schmidt.

Previous articles in this series:

Introduction

Part 1: The Failed Oxygen Quantity Sensor

Part 2: Simultaneous Presence of Kranz and Lunney at the Onset of the Rescue

Part 3: Detuning the Saturn V’s 3rd Stage Radio

Part 4: Early Entry into the Lander

Part 5: The CO2 Partial Pressure Sensor

Part 6: The Mysterious Longer-Than-Expected Communications Blackout

Part 7: Isolating the Surge Tank

Find all the original “13 Things That Saved Apollo 13″ (published in 2010) at this link.

13 MORE Things That Saved Apollo 13, part 7: Isolating the Surge Tank

Schematics of the Apollo command module interior. The surge tank was located in the left hand intermediate equipment bay. Credit: NASA.

Join Universe Today in celebrating the 45th anniversary of Apollo 13 with insights from NASA engineer Jerry Woodfill as we discuss various turning points in the mission.

Within minutes of the accident during the Apollo 13 mission, it became clear that Oxygen Tank 2 in the Service Module had failed. Then Mission Control radioed up procedures and several attempts were made to try to save the remaining oxygen in Tank 1. But the pressure readings continued to fall, and it soon became obvious that Tank 1 was going to fail as well. At that point, both the crew and those in Houston realized the extreme seriousness of the situation.

No oxygen meant the fuel cells would be inoperative, and the fuel cells produced electrical power, water and oxygen – three things vital to the lives of the crew and the life of the spacecraft.

For power in the Command Module, all that was left were the batteries, but they were to be the sole source of power available for reentry. Besides the ambient air in the CM, the only oxygen remaining was contained in a so called ‘surge tank’ and three reserve one pound O2 tanks. These, too, were also mainly reserved for reentry, but they were automatically tapped in emergencies if there any oxygen fluctuations in the system.

In Chris Kraft’s autobiography Flight: My Life in Mission Control, the former flight director and former director of Johnson Space Center cited Gene Kranz’ decision to immediately isolate or seal off the surge tank as being one of the things that made rescuing the crew possible.

Why was it so essential to assure that the spare oxygen surge tank in the CM was protected?

“With the luxury of nearly a half century to review each decision made during those April days in 1970,” said NASA engineer Jerry Woodfill, “we can look back and see that those in Mission Control indeed made the right decisions, but at the time, many of those decisions had to be made without knowing the full extent of the problem. But more importantly, they had the presence of mind to look beyond their immediate problem and see the big picture of how to save Apollo 13.”

Shortly after the accident, electrical output readings for fuel cells 1 and 3 were at zero. Fuel cell 2 was still working, but without oxygen from the main tanks, it began to pull oxygen from the reserve surge tank. The 3.7 lb capacity tank was called a ‘surge tank’ because one of its functions was to absorb pressure fluctuations in the oxygen system. Due to the depletion of the two main oxygen tanks, the remaining fuel cell 2 began to automatically pull from the surge tank’s small supply of oxygen.

However, the surge tank also served as the reserve tank of oxygen that the crew would use to breathe during reentry to Earth after the Service Module (with -– during a normal mission — its two large full and functioning oxygen tanks) had been jettisoned. But with those tanks damaged and empty, the remaining fuel cell was starting to draw on the surge tank’s small supply in order to keep power flowing.

Kranz’ decision to isolate the tank was important, but of course, he didn’t make that decision alone. In an article in IEEE Spectrum, the EECOM (Electrical Environmental and Consumables) officer for Apollo 13 Sy Liebergot, recalled the moment he realized the Service Module was running out of power and oxygen — permanently. He, too, didn’t make that realization alone.

Sy Liebergot, EECOM in Mission Control on Apollo 13. Image courtesy Sy Liebergot.
Sy Liebergot, EECOM in Mission Control on Apollo 13. Image courtesy Sy Liebergot.

As writer Stephen Cass explained in IEEE Spectrum, “Each flight controller in mission control was connected via so-called voice loops–pre-established audio-conferencing channels–to a number of supporting specialists in back rooms who watched over one subsystem or another and who sat at similar consoles to those in mission control.” (This includes the Mission Evaluation Room where Jerry Woodfill monitored the Caution and Warning System.)

Liebergot was in communications with a team down the hall from Mission Control in Building 30, consisting of Dick Brown, a power-systems specialist, and George Bliss and Larry Sheaks, both life support specialists. When they confirmed the surge tank was being tapped, they realized they had to revise their priorities, from stabilizing Odyssey to preserving the command module’s re-entry reserves so that the crew could eventually return to Earth.

Liebergot said his call to isolate the surge tank initially took Kranz off guard, as it was exactly opposite of what was needed to keep the last fuel cell operating.

But Liebergot and his team were looking ahead. “We want to save the surge tank which we will need for entry,” writer Cass quoted Liebergot, and Kranz almost immediately understood. “Okay, I’m with you. I’m with you,” said Kranz resignedly, and he ordered the crew to isolate the surge tank.

Chris Kraft with his new flight directors before the Gemini 4 mission.  (Clockwise from lower right: Kraft, Gene Kranz, Glynn Lunney and John Hodge.) Credit: NASA.
Chris Kraft with his new flight directors before the Gemini 4 mission.
(Clockwise from lower right: Kraft, Gene Kranz, Glynn Lunney and John Hodge.) Credit: NASA.

“Because Gene was Flight Director at the time of the determination,” explained Woodfill, “his decisions result from inputs from a team of experts. He, like all the lead flight directors, is, ultimately, responsible for determining and weighing inputs from the chief system controllers who likewise receive instructions and information from a support team. To this end, ‘Flight’ is responsible for the final decision which is passed to the CapCom who, in turn, instructs the astronaut crew to act. Based on the process, often, an unknown expert might have been the original source of the instruction.”

This demonstrates how it was a team effort to save Apollo 13, and decisions that may have initially seemed incomprehensible ended up being the right ones.

“Loss of either Command Module capability — entry battery power or oxygen — threatened to be a fatal situation during the capsule’s entry return to Earth,” said Woodfill. Fortunately, as stated in one of our articles the first series of “13 Things,” a ‘jumper-charge technique dealt with the recharging the reentry batteries in the CM.

But while the LM had ample oxygen – in the form of oxygen tanks for repressurization after moon walks, tanks in the lander’s descent and ascent stages, and in the Portable Life Support System (PLSS) in the spacesuits that would have been used during moonwalks — apparently, there was no such similar way to replace oxygen in the CM from the lander’s oxygen stores.

Woodfill noted that had the surge tank been expended by the failed service module O2 tanks, there likely could have been a backup reentry plan of the crew wearing their launch suits and some type of jury-rigged system of using the oxygen from the PLSS system’s oxygen.

“A ‘shirt-sleeve’ entry would not have been the case,” said Woodfill. “This could have entailed a process similar to three scuba divers breathing from a pair of aqua lungs following the failure of one of the three.”

Woodfill noted one interesting fact. “Both Mission Control and the crew of Apollo 13 were so certain of the availability of surge tank oxygen that everyone agreed reentry would be space-suit-less.”

You can read more from Sy Liebergot in his book, Apollo EECOM, Journey of a Lifetime, and Chris Kraft in his book Flight: My Life in Mission Control.

Tomorrow: The Indestructible S-Band/Hi-Gain Antenna

Previous articles in this series:

Introduction

Part 1: The Failed Oxygen Quantity Sensor

Part 2: Simultaneous Presence of Kranz and Lunney at the Onset of the Rescue

Part 3: Detuning the Saturn V’s 3rd Stage Radio

Part 4: Early Entry into the Lander

Part 5: The CO2 Partial Pressure Sensor

Part 6: The Mysterious Longer-Than-Expected Communications Blackout

Find all the original “13 Things That Saved Apollo 13″ (published in 2010) at this link.

13 MORE Things That Saved Apollo 13, part 6: The Mysterious Longer-Than-Expected Communications Blackout

The jettisoning of elements during the critical last hours of the Apollo 13 mission is shown in this sequence drawing. Credit: NASA.

Join Universe Today in celebrating the 45th anniversary of Apollo 13 with insights from NASA engineer Jerry Woodfill as we discuss various turning points in the mission.

The final scenes of the movie Apollo 13 depict the spacecraft’s dramatic reentry into Earth’s atmosphere. As the seconds count beyond the time radio blackout should have lifted, the Capcom calls for Apollo 13’s crew to answer, but there is no response.

Everyone’s thoughts run through the possibilities: Had the heat shield been compromised by shrapnel from the exploded oxygen tank? Had the previously finicky hatch failed at this critical time? Had the parachutes turned to blocks of ice? Had the Inertial Measurement Unit (IMU) gyros failed, having inadequate time to warm-up causing the capsule to skip off the atmosphere, or incinerate with the crew in a fiery death plunge to Earth?

Of course, the crew finally did answer, but confirmation that Lovell, Haise and Swigert had survived reentry came nearly a minute and a half later than expected.

Some might feel director Ron Howard may have over-sensationalized the re-entry scenes for dramatic effect. But in listening to the actual radio communications between Mission Control and the ARIA 4 aircraft that was searching for a signal from the Apollo 13 crew, the real drama is just as palpable – if not more — than in the movie.

For virtually every reentry from Mercury through Apollo 12, the time of radio blackout was predictable, almost to the second. So why did Apollo 13’s radio blackout period extend for 87 seconds longer than expected, longer than any other flight?

The view in Mission Control after Apollo 13 landed safely.  Credit: NASA.
The view in Mission Control after Apollo 13 landed safely. Credit: NASA.

During the Apollo era, the radio blackout was a normal part of reentry. It was caused by ionized air surrounding the command module during its superheated reentry through the atmosphere, which interfered with radio waves. The radio blackout period for the space shuttle program ended in 1988 when NASA launched the Tracking and Data Relay Satellite System (TDRS), which allowed nearly constant communication between the spacecraft and Mission Control.

It is difficult to find official NASA documentation about the extended radio blackout time for Apollo 13. In the mission’s Accident Review Board Report, there’s no mention of this anomaly. The only discussion of any communication problem comes in a section about reentry preparations, after the Service Module was jettisoned. There was a half-hour period of very poor communications with the Command Module due to the spacecraft being in a poor attitude with the Lunar Module still attached. Some of the reentry preparations were unnecessarily prolonged by the poor communications, but was more of a nuisance than an additional hazard to the crew, the report said.

In numerous interviews that I’ve done and listened to in preparation for this series of articles, when those involved with the Apollo 13 mission are asked about why the blackout period was longer than normal, the answer normally comes as a hedged response, with the crew or a flight director indicating they don’t know exactly why it happened. It seems analysis of this has defied a reasonable and irrefutable scientific explanation.

Overall view showing some of the activity in the Mission Operations Control Room during the final 24 hours of the Apollo 13 mission. From left to right are Shift 4 Flight Director Glynn Lunney, Shift 2 Flight Director Gerald Griffin, Astronaut and Apollo Spacecraft Program Manager James McDivitt, Director of Flight Crew Operations Deke Slayton and Shift 1 Flight Surgeon Dr. Willard Hawkins. Credit: NASA.
Overall view showing some of the activity in the Mission Operations Control Room during the final 24 hours of the Apollo 13 mission. From left to right are Shift 4 Flight Director Glynn Lunney, Shift 2 Flight Director Gerald Griffin, Astronaut and Apollo Spacecraft Program Manager James McDivitt, Director of Flight Crew Operations Deke Slayton and Shift 1 Flight Surgeon Dr. Willard Hawkins. Credit: NASA.

At an event at the Smithsonian Air & Space Museum in 2010, Apollo 13 Flight Director Gene Kranz said he never heard an answer or explanation that he believed, and Fred Haise chuckled and said, “We just did Ron Howard a favor!”

Jim Lovell gave the most detailed response – which is the one most often given as a likely explanation — suggesting it perhaps had to do with a shallowing reentry angle problem, with a strange space-like breeze that seemed to be blowing the spacecraft off-course with respect to entry.

“I think the reason why it was longer was the fact we were coming in shallower than we had planned,” Lovell said at the 2010 event. “Normally we come in from a Moon landing and have to hit the atmosphere inside a very narrow pie-shaped wedge and I think we were continually being pushed off that wedge. The reason was, we found out about 2-3 months after from analysis, was the lander’s venting of cooling vapor. The way we cool the electronic systems in LM was to pass water through a heat exchanger, and that water evaporates into space. That evaporation — which would be insignificant during a normal lunar landing mission — was going on for the 4 days we were using the LM as a lifeboat, acting as a small force, forcing us off the initial trajectory.”

Coming in on a shallower trajectory would result in a longer period in the upper atmosphere where there was less deceleration of the spacecraft. In turn, the reduced pace of deceleration lengthened the time that the heat of reentry produced the ionized gasses that would block communications.

The Apollo 13 spacecraft heads toward a splashdown in the South Pacific Ocean. Note the capsule and its parachutes just visible against a gap in the dark clouds. Credit: NASA.
The Apollo 13 spacecraft heads toward a splashdown in the South Pacific Ocean. Note the capsule and its parachutes just visible against a gap in the dark clouds. Credit: NASA.

But NASA engineer Jerry Woodfill offers additional insight into the communication delays. He recently spoke with Jerry Bostick, the Flight Dynamics Officer (FIDO) for Apollo 13, who told him, “Many believe the added time resulted from the communication signal skipping, like a stone, over layers of the upper atmosphere because of the shallow entry angle.”

“Bostick likened the radio signals to a stone skipping on a pond, and finally, the signal found a location to sink Earthward,” Woodfill said.

However, this explanation too, leaves questions. Woodfill said he has studied the “signal skipping” phenomenon, and has found information to both support and refute the concept by virtue of when such an occurrence could be expected.

“The consensus was it is a night time phenomena,” Woodfill said. “Apollo 13 entered in daylight in the Pacific and in Houston. Nevertheless, the question to this day demonstrates just how near Apollo 13 came to disaster. If the radio signal almost skipped off the Earth’s atmosphere, one wonders, just how very close was Apollo 13’s capsule and crew near to a fatal skipping into the oblivion of space as well.”

Another “angle” on Apollo 13’s reentry was how it very nearly escaped another potential disaster: landing in a typhoon.

A group of flight controllers gather around the console of Shift 4 Flight Director Glynn Lunney (seated, nearest camera) in the Mission Operations Control Room. Their attention is drawn to a weather map of the proposed landing site in the South Pacific. Among those looking on is Christopher Kraft, Manned Spacecraft Center Deputy Director, (standing, in black suit, right). Credit: NASA.
A group of flight controllers gather around the console of Shift 4 Flight Director Glynn Lunney (seated, nearest camera) in the Mission Operations Control Room. Their attention is drawn to a weather map of the proposed landing site in the South Pacific. Among those looking on is Christopher Kraft, Manned Spacecraft Center Deputy Director, (standing, in black suit, right). Credit: NASA.

“A tropical storm is a retro’s (retrofire officer) worst nightmare,” said Woodfill. “Knowing how unpredictable the movement and intensity of such storms are makes selecting a landing site difficult. No NASA reentry had ever landed in a tropical storm, and Apollo 13 might be the first. Among NASA scientists are meteorologists, and by their best science, they predicted that Tropical Storm Helen would move into the designated Apollo 13 landing site the day of reentry and splashdown.”

If Apollo 13 had splashed down amidst the storm, the capsule may have drifted and been lost at sea. To conserve the entry battery power, the beacon light recovery system had been deactivated. The crew would have been invisible to those looking for the capsule bobbing up and down in the Pacific Ocean. They eventually would have had to blow the hatch, and the Apollo 13 capsule likely would have sunk, similar to Gus Grissom’s Liberty Bell during the Mercury program. But the crew of Apollo 13 might not have been as fortunate as Grissom who had helicopter rescuers overhead quickly pulling him to safety.

However, the decision was made to ignore the weather forecasts, which ended up being fortuitous because Helen ultimately changed course. But then there was the uncertainty of the entry location due to the ‘shallowing’ the spacecraft was experiencing.

“Once more, the retro made the decision to ignore that shallowing at reentry in the same fashion as he had ignored the weathermen’s ominous prediction,” said Woodfill. “In both instances, the retro was correct. He rightly predicted that the drift would not be a problem in the final stages of reentry after the lander was jettisoned. Again, this was altogether fortuitous in that no one knew the lander’s cooling system was the source of the drift. Earlier, however, the retro had compensated for the shallowing drift by bringing Apollo 13 into the correct entry corridor angle via first having the crew fire the lander’s descent engine and later the lander’s thrusters.”

An approximate representation of Apollo 13’s re-entry groundtrack.  Click the image for access to a larger pdf version.
An approximate representation of Apollo 13’s re-entry groundtrack. Click the image for access to a larger pdf version.

As it turned out those mysterious extra seconds caused by coming in at a shallow angle were also fortuitous.

While the added time of communications blackout was nail-biting, the more shallow and longer angle “added to the downrange path of Apollo 13, dropping the capsule in calm water so near the waiting aircraft carrier Iwo Jima that the accuracy was among the finest of the program,” Woodfill said.

Revisiting the length of the communications blackout, there are some discrepancies in various sources about the length of the extra time Apollo 13’s blackout time lasted. Some websites lists 25-30 seconds, others a minute. Again, I was unable to find an ‘official’ NASA statement on the subject and the transcript of the technical air to ground voice communications does not include time stamps for the beginning and end of blackout. Additionally, two of the definitive books about Apollo 13 – Lost Moon by Jim Lovell and Jeffrey Kluger, and A Man on the Moon by Andrew Chaikin – don’t give exact numbers on the timing of the blackout.

But Air & Space Magazine quoted Gene Kranz as saying it was 87 seconds.

“Per my mission log it started at 142:39 and ended at 142:45— a total of six minutes,” Kranz told journalist Joe Pappalardo in 2007. “Blackout was 1:27 longer than predicted … Toughest minute and a half we ever had.”

87 seconds also is confirmed by a transmission recorded on one of the ARIA, the Apollo/Advanced Range Instrumentation Aircraft, which provided tracking and telemetry information for the Apollo missions, especially at launch and reentry, when the Manned Spaceflight Network tracking could not.

ARIA 4 had the distinction of being the first to reacquire Apollo 13 after the longer-than-expected communication blackout, as it was near the predicted point of reentry. Captain David Dunn, who served as the Mission Coordinator onboard the ARIA 4 aircraft, provided a recording to historians at the Honeysuckle Creek Tracking Station, who have put together a wonderful history of their role in the Apollo missions.

Captain David Dunn served as the Mission Co-ordinator onboard ARIA 4. Image via Honeysuckle Creek Tracking Station and David Dunn.
Captain David Dunn served as the Mission Co-ordinator onboard ARIA 4. Image via Honeysuckle Creek Tracking Station and David Dunn.

Space Historian Colin Mackellar from the Honeysuckle Creek website told Universe Today that until it was recently published on the Honeysuckle Creek website, the recording had not been heard by anyone other than Dunn’s family. Mackellar explained that it contains simultaneous audio of the NASA Public Affairs commentary, audio of the Flight Director’s loop, the ARIA transmissions and a portion of the Australian Broadcast Commission radio coverage.

Again, you can hear the palpable tension in the recording, which you can listen to at this link. At 7:21 in the audio, as communications blackout nears the predicted end, one of the ARIA communicators asks ARIA 4 if they can see the spacecraft. Negative is the reply.

At 7:55 you can hear Kranz asking if there is any acquisition of signal yet. Again at 8:43, Kranz asks, “Contact yet?” The answer is negative. Finally, at 8:53 in the audio, ARIA 4 reports AOS (acquisition of signal), which is relayed to Kranz. You can hear his relieved exhalation as he replies, “Rog (roger).”

Then comes Kranz saying, “Capcom, why don’t you try giving them a call.”

Capcom: “Odyssey, Houston standing by.”
Swigert: “OK, Joe.”

When the crew splashed down, the official duration time of the mission was 142 hours, 54 minutes and 41 seconds.

Dunn wrote about his experiences for the Honeysuckle Creek history website:

The ARIA 4 Prime Mission Electronic Equipment crew and the flight crew with the ARIA 4 specially equipped C-135 aircraft. Image via Honeysuckle Creek Tracking Station and Captain David Dunn.
The ARIA 4 Prime Mission Electronic Equipment crew and the flight crew with the ARIA 4 specially equipped C-135 aircraft. Image via Honeysuckle Creek Tracking Station and Captain David Dunn.

It required no great imagination to know that back in the US, and in fact all around the world, folks were glued to their TV sets in anticipation, and that Walter Cronkite was holding forth with Wally Schirra on CBS, and at the Houston Space Center breathing had ceased.

But we were there, ground zero, with front row seats and we would be the first to know and the first ones to tell the rest of the world if the Apollo 13 crew had survived…

On all the aircraft and all the airwaves there was complete silence as well as we all listened intently for any signal from Apollo 13.

ARIA 2 had no report of contact; ARIA 3 also had no report.

Then I observed a signal and Jack Homan, the voice radio operator advised me we had contact.

From Apollo 13 came the reply “OK, Joe……” relayed again from our radios to Houston and the rest of the world. Not much, but even such a terse reply was enough to let the world know the spacecraft and its crew had survived. In an age before satellite TV, teleconferencing, and the Internet, it was easy for us in the clouds at 30,000 feet above the splashdown zone to visualize breathing resuming in Houston and around the world.

Dunn concluded, “Now, exactly why would Ron Howard leave such a dramatic moment out of his film? There’s a real mystery!”

Apollo 13 images via NASA. Montage by Judy Schmidt.
Apollo 13 images via NASA. Montage by Judy Schmidt.

Tomorrow: Isolating the Surge Tanks

Previous articles in this series:

Introduction

Part 1: The Failed Oxygen Quantity Sensor

Part 2: Simultaneous Presence of Kranz and Lunney at the Onset of the Rescue

Part 3: Detuning the Saturn V’s 3rd Stage Radio

Part 4: Early Entry into the Lander

Part 5: The CO2 Partial Pressure Sensor

Find all the original “13 Things That Saved Apollo 13″ (published in 2010) at this link.

Weekly Space Hangout – April 17, 2015: Amy Shira Teitel and “Breaking the Chains of Gravity”

Host: Fraser Cain (@fcain)
Special Guest: Amy Shira Teitel (@astVintageSpace) discussing space history and her new book Breaking the Chains of Gravity
Guests:
Morgan Rehnberg (cosmicchatter.org / @MorganRehnberg )

This Week’s Stories:
Falcon 9 launch and (almost!) landing
NASA Invites ESA to Build Europa Piggyback Probe
Bouncing Philae Reveals Comet is Not Magnetised
Astronomers Watch Starbirth in Real Time
SpaceX Conducts Tanking Test on In-Flight Abort Falcon 9
Rosetta Team Completely Rethinking Comet Close Encounter Strategy
Apollo 13 Custom LEGO Minifigures Mark Mission’s 45th Anniversary
LEGO Launching Awesome Spaceport Shuttle Sets in August
New Horizons Closes in on Pluto
Work Platform to be Installed in the Vehicle Assembly Building at NASA’s Kennedy Space Center in Florida.
Watching the Sunsets of Mars Through Robot Eyes: Photos
NASA Invites ESA to Build Europa Piggyback Probe
ULA Plans to Introduce New Rocket One Piece at a Time
Two Mysterious Bright Spots on Dwarf Planet Ceres Are Not Alike
18 Image Montage Show Off Comet 67/P Activity
ULA’s Next Rocket To Be Named Vulcan
NASA Posts Huge Library of Space Sounds And You’re Free to Use Them
Explaining the Great 2011 Saturn Storm
Liquid Salt Water May Exist on Mars
Color Map Suggests a Once-Active Ceres
Diverse Destinations Considered for New Interplanetary Probe
Paul Allen Asserts Rights to “Vulcan” Trademark, Challenging Name of New Rocket
First New Horizons Color Picture of Pluto and Charon
NASA’s Spitzer Spots Planet Deep Within Our Galaxy
Icy Tendrils Reaching into Saturn Ring Traced to Their Source
First Signs of Self-Interacting Dark Matter?
Anomaly Delays Launch of THOR 7 and SICRAL 2
Nearby Exoplanet’s Hellish Atmosphere Measured
The Universe Isn’t Accelerating As Fast As We Thought
Glitter Cloud May Serve As Space Mirror
Cassini Spots the Sombrero Galaxy from Saturn
EM-1 Orion Crew Module Set for First Weld Milestone in May
Special Delivery: NASA Marshall Receives 3D-Printed Tools from Space
The Roomba for Lawns is Really Pissing Off Astronomers
Giant Galaxies Die from the Inside Out
ALMA Reveals Intense Magnetic Field Close to Supermassive Black Hole
Dawn Glimpses Ceres’ North Pole
Lapcat A2 Concept Sup-Orbital Spaceplane SABRE Engine Passed Feasibility Test by USAF Research Lab
50 Years Since the First Full Saturn V Test Fire
ULA CEO Outlines BE-4 Engine Reuse Economic Case
Certification Process Begins for Vulcan to Carry Military Payloads
Major Advance in Artificial Photosynthesis Poses Win/Win for the Environment
45th Anniversary [TODAY] of Apollo 13’s Safe Return to Earth
Hubble’s Having A Party in Washington Next Week (25th Anniversary of Hubble)

Don’t forget, the Cosmoquest Hangoutathon is coming soon!

We record the Weekly Space Hangout every Friday at 12:00 pm Pacific / 3:00 pm Eastern. You can watch us live on Google+, Universe Today, or the Universe Today YouTube page.

You can join in the discussion between episodes over at our Weekly Space Hangout Crew group in G+, and suggest your ideas for stories we can discuss each week!

13 MORE Things That Saved Apollo 13, part 5: The CO2 Partial Pressure Sensor

Headlines from the Topeka (Kansas) Daily Capital newspaper from April 1970 told of the perils facing the crew of Apollo 13.

The Apollo 13 accident crippled the spacecraft, taking out the two main oxygen tanks in the Service Module. While the lack of oxygen caused a lack of power from the fuel cells in the Command Module, having enough oxygen to breathe in the lander rescue craft really wasn’t an issue for the crew. But having too much carbon dioxide (CO2) quickly did become a problem.

The Lunar Module, which was being used as a lifeboat for the crew, had lithium hydroxide canisters to remove the CO2 for two men for two days, but on board were three men trying to survive in the LM lifeboat for four days. After a day and a half in the LM, CO2 levels began to threaten the astronauts’ lives, ringing alarms. The CO2 came from the astronauts’ own exhalations.

Jerry Woodfill working in the Apollo Mission Evaluation Room.  Credit:  Jerry Woodfill.
Jerry Woodfill working in the Apollo Mission Evaluation Room. Credit: Jerry Woodfill.

NASA engineer Jerry Woodfill helped design and monitor the Apollo caution and warning systems. One of the systems which the lander’s warning system monitored was environmental control.

Like carbon monoxide, carbon dioxide can be a ‘silent killer’ – it can’t be detected by the human senses, and it can overcome a person quickly. Early on in their work in assessing the warning system for the environmental control system, Woodfill and his co-workers realized the importance of a CO2 sensor.

“The presence of that potentially lethal gas can only be detected by one thing – an instrumentation transducer,” Woodfill told Universe Today. “I had an unsettling thought, ‘If it doesn’t work, no one would be aware that the crew is suffocating on their own breath.’”

The sensor’s job was simply to convert the content of carbon dioxide into an electrical voltage, a signal transmitted to all, both the ground controllers, and the cabin gauge.

Location of Caution And Warning System lights in the Command Module. Credit: Project Apollo - NASSP.
Location of Caution And Warning System lights in the Command Module. Credit: Project Apollo – NASSP.

“My system had two categories of alarms, one, a yellow light for caution when the astronaut could invoke a backup plan to avoid a catastrophic event, and the other, an amber warning indication of imminent life-threatening failure,” Woodfill explained. “Because onboard CO2 content rises slowly, the alarm system simply served to advise and caution the crew to change filters. We’d set the threshold or “trip-level” of the alarm system electronics to do so.”

And soon after the explosion of Apollo 13’s oxygen tank, the assessment of life-support systems determined the system for removing carbon dioxide (CO2) in the lunar module was not doing so. Systems in both the Command and Lunar Modules used canisters filled with lithium hydroxide to absorb CO2. Unfortunately the plentiful canisters in the crippled Command Module could not be used in the LM, which had been designed for two men for two days, but on board were three men trying to survive in the LM lifeboat for four days: the CM had square canisters while the LM had round ones.

The fix for the lithium hydroxide canister is discussed at NASA Mission Control prior to having the astronauts implement the procedure in space. Credit: NASA
The fix for the lithium hydroxide canister is discussed at NASA Mission Control prior to having the astronauts implement the procedure in space. Credit: NASA

As was detailed so well by Jim Lovell in his book “Lost Moon,” and subsequently portrayed in detail in the movie “Apollo 13,” a group of engineers led by Ed Smylie, who developed and tested life support systems for NASA, constructed a duct-taped-jury-rigged CO2 filter, using only what was aboard the spacecraft to convert the plentiful square filters to work in the round LM system. (You can read the details of the system and its development in our previous “13 Things” series.)

Needless to say, the story had a happy ending. The Apollo 13 accident review board reported that Mission Control gave the crew further instructions for attaching additional cartridges when needed, and the carbon dioxide partial pressure remained below 2mm Hg for the remainder of the Earth-return trip.

But the story of Jerry Woodfill and the CO2 sensor can also serve as an inspiration to anyone who feels disappointed in their career, especially in STEM (science, technology, engineering and math) fields, feeling that perhaps what you are doing doesn’t really matter.

“I think almost everyone who came to NASA wanted to be an astronaut or a flight director, and I always felt my career was diminished by the fact that I wasn’t a flight controller or astronaut or even a guidance and navigation engineer,” Woodfill said. “I was what was called an instrumentation engineer. Others had said this is the kind of job that was superfluous.”

Woodfill worked on the spacecraft metal panels which housed the switches and gauges. “Likely, a mechanical engineer might not find such a job exciting,” he said, “and to think, I had once studied field theory, quantum electronics and other heady disciplines as a Rice electrical engineering candidate.”

NASA engineer Jerry Woodfill with Chris Kraft, former NASA flight director and manager, in early 2015. Image courtesy Jerry Woodfill.
NASA engineer Jerry Woodfill with Chris Kraft, former NASA flight director and manager, in early 2015. Image courtesy Jerry Woodfill.

Later, to add to the discouragement was a conversation with another engineer. “His comment was, ‘No one wants to be an instrumentation engineer,” Woodfill recalled, “thinking it is a dead-end assignment, best avoided if one wants to be promoted. It seemed that instrumentation was looked upon as a sort of ‘menial servant’ whose lowly job was servicing end users such as radar, communications, electrical power even guidance computers. In fact, the users could just as readily incorporate instrumentation in their devices. Then, there would be no need for an autonomous group of instrumentation guys.”

But after some changes in management and workforce, Woodfill became the lead Command Module Caution and Warning Project Engineer, as well as the Lunar Lander Caution and Warning lead – a job he thought no one else really wanted.

But he took on the job with gusto.

“I visited with a dozen or more managers of items which the warning system monitored for failure,” Woodfill said. He convened a NASA-Grumman team to consider how best to warn of CO2 and other threats. “We needed to determine at what threshold level should the warning system ring an alarm. All the components must work, starting with the CO2 sensor. The signal must pass from there through the transmitting electronics, wiring, ultimately reaching my warning system “brain” known as the Caution and Warning Electronics Assembly (CWEA).”

And so, just hours after the explosion on Apollo 13, the Mission Engineering Manager summoned Woodfill to his office.

“He wanted to discuss my warning system ringing carbon dioxide alarms,” Woodfill said. “I explained the story, placing before him the calibration curves of the CO2 Partial Pressure Transducer, showing him what this instrumentation device is telling us about the threat to the crew.”

Now, what Woodfill had once had deemed trivial was altogether essential for saving the lives of an Apollo 13 astronaut crew. Yes, instrumentation was just as important as any advanced system aboard the command ship or the lunar lander.

“And, I thought, without it, likely, no one would have known the crew was in grave danger,” said Woodfill, “let alone how to save them. Instrumentation engineering wasn’t a bad career choice after all!”

The Apollo 13 fix -- complete with duct tape -- of making a square canister fit into a round hole.  Credit: NASA
The Apollo 13 fix — complete with duct tape — of making a square canister fit into a round hole. Credit: NASA
This is an example of the team effort that saved Apollo 13: that the person who was working on the transducer years prior was just as significant as the person who came up with the ingenious duct tape solution.

And it was one of the additional things that saved Apollo 13.

Apollo 13 images via NASA. Montage by Judy Schmidt.
Apollo 13 images via NASA. Montage by Judy Schmidt.

Additional articles in this series:

Introduction

Part 1: The Failed Oxygen Quantity Sensor

Part 2: Simultaneous Presence of Kranz and Lunney at the Onset of the Rescue

Part 3: Detuning the Saturn V’s 3rd Stage Radio

Part 4: Early Entry into the Lander

Part 5: The CO2 Partial Pressure Sensor

Part 6: The Mysterious Longer-Than-Expected Communications Blackout

Part 7: Isolating the Surge Tank

Part 8: The Indestructible S-Band/Hi-Gain Antenna

Part 9: Avoiding Gimbal Lock

Part 10: ‘MacGyvering’ with Everyday Items

Part 11: The Caution and Warning System

Part 12: The Trench Band of Brothers

Find all the original “13 Things That Saved Apollo 13″ (published in 2010) at this link.

13 MORE Things That Saved Apollo 13, part 4: Early Entry into the Lander

Apollo 13 images via NASA. Montage by Judy Schmidt.

To celebrate the 45th anniversary of the Apollo 13 mission, Universe Today is featuring “13 MORE Things That Saved Apollo 13,” discussing different turning points of the mission with NASA engineer Jerry Woodfill.

During the first two days of the Apollo 13 mission, it was looking like this was going to be the smoothest flight of the program. As Capcom Joe Kerwin commented at 46:43 Mission Elapsed Time (MET), “The spacecraft is in real good shape as far as we are concerned. We’re bored to tears down here.”

Everything was going well, and in fact the crew was ahead of the timeline. Commander Jim Lovell and Lunar Module Pilot Fred Haise had entered the Aquarius Lunar Module 3 hours earlier than the flight plan had scheduled, wanting to check out the pressure in the helium tank – which had given some erroneous readings in ground tests before the launch. Everything checked out OK.

Opening up Aquarius early may have been one more thing that saved Apollo 13, says NASA engineer Jerry Woodfill.

“The first time the hatches between both vehicles are opened is a time consuming process,” Woodfill told Universe Today. “It’s as though a bank teller is requested to provide a customer access to a safety deposit box behind two locked vault doors.”

The removable hatch in the Odyssey Command Module had to be tied down and stowed before entering the tunnel for access to the second door, the lander’s entry hatch. Time was required for pressure equalization process so that the tunnel, command ship and lander were at one uniform pressure.

Often, there was a putrid, burnt insulation odor when the hatch to the LM was first opened, as previous crews described, so normally time was allowed for the smell to dissipate. All of these tasks were dealt with by about 55 hours MET, much earlier than originally planned. For some reason, the LM Pilot even brought the lander’s activation check list back into the command ship for study, though activation was scheduled hours away.

“Perhaps, this would be Fred Haise’s bedtime book to read preparing himself for sleep,” Woodfill said.

Flight Director Gene Kranz (closest to the camera) watches Fred Haise on a screen in Mission Control during a broadcast back to Earth, just 17 minutes and 42 seconds before the explosion.  Credit: NASA.
Flight Director Gene Kranz (closest to the camera) watches Fred Haise on a screen in Mission Control during a broadcast back to Earth, just 17 minutes and 42 seconds before the explosion. Credit: NASA.

But first, the crew provided a 49-minute TV broadcast showing how easily they moved about in weightlessness in the cramped spacecraft.

Then, it happened. Nine minutes later, at 55:54:56 MET, came the explosion of the oxygen tank in the Service Module. Despite ground and crew efforts to understand the problem, confusion reigned.

13 minutes after the explosion, Lovell looked out one of Odyssey’s windows and reported, “We are venting something out into space,” and quickly the crew and ground controllers knew they were losing oxygen. Without oxygen, the fuel cells that provided all the power to the CM would die. Tank 2, of course, was gone with the explosion and the plumbing on Tank 1 was severed, so the oxygen was bleeding off from that tank, as well.

Capcom Jack Lousma speaks to the crew of Apollo 13 from Mission Control. Credit: NASA.
Capcom Jack Lousma speaks to the crew of Apollo 13 from Mission Control. Credit: NASA.
At one hour, 29 seconds after the explosion, the new Capcom Jack Lousma said after instructions from Flight Director Glynn Lunney, “[The oxygen] is slowly going to zero, and we are starting to think about the LM lifeboat.” From space, astronaut Jack Swigert replied, “That’s what we have been thinking about too.”

At that point, only fifteen minutes of power remained in the Command Module.

“Fifteen minutes more and the entire assemblage might have been a corpse with no radio, no guidance, no oxygen flowing into the cabin to keep Lovell, Haise and Swigert alive,” said Woodfill. “Certainly, it was fortuitous circumstances that led to opening the LM early. Simply consider how much time it would have taken to remove both hatches, stabilize and inspect the tunnel and lander interior. Add to this the time required to power up the lander’s life support systems. As it was, they had an open pathway into a safe haven, a lifeboat, called the lunar lander, crucial to survival.”

If the LM had not been opened, the crew would have likely run out of time before the Command Module’s batteries died, which would have created several problems.

As we discussed five years ago in one of the original “13 Things” articles, all the guidance parameters which would help direct the ailing ship back to Earth were in Odyssey’s computers, and needed to be transferred over to Aquarius. Without power from the fuel cells, they kept the Odyssey alive by using the reentry batteries as an emergency measure. These batteries were designed to be used during reentry when the crew returned to Earth, and were good for limited number of hours during the time the crew would jettison the Service Module and reenter with only the tiny Command Module capsule.

“Those batteries were not ever supposed to be used until they got ready to reenter the Earth’s atmosphere,” said Woodfill. “If those batteries had been depleted, that would have been one of the worst things that could have happened. The crew worked as quickly as they could to transfer the guidance parameters, but any extra time or problem, and we could have been without those batteries. Those batteries were the only way the crew could have survived reentry. This is my take on it, but the time saved by not having to open up the Lunar Module helped those emergency batteries have just enough power in them so they could recharge them and reenter.”

By 58:40 MET, the guidance information from the Command Module computer had been transferred to the LM guidance system, the LM was fully activated and the Command and Service Module systems were turned off.

Mission Control and the crew had successfully managed the first of many “seat of the pant” procedures they would need to do in order to bring the crew of Apollo 13 back home.

Additional articles in this series:

Introduction

Part 1: The Failed Oxygen Quantity Sensor

Part 2: Simultaneous Presence of Kranz and Lunney at the Onset of the Rescue

Part 3: Detuning the Saturn V’s 3rd Stage Radio

Part 4: Early Entry into the Lander

Part 5: The CO2 Partial Pressure Sensor

Part 6: The Mysterious Longer-Than-Expected Communications Blackout

Part 7: Isolating the Surge Tank

Part 8: The Indestructible S-Band/Hi-Gain Antenna

Part 9: Avoiding Gimbal Lock

Part 10: ‘MacGyvering’ with Everyday Items

Part 11: The Caution and Warning System

Part 12: The Trench Band of Brothers

Find all the original “13 Things That Saved Apollo 13″ (published in 2010) at this link.

13 MORE Things That Saved Apollo 13, part 3: Detuning the Saturn V’s 3rd Stage Radio

Apollo 13 images via NASA. Montage by Judy Schmidt.

To celebrate the 45th anniversary of the Apollo 13 mission, Universe Today is featuring “13 MORE Things That Saved Apollo 13,” discussing different turning points of the mission with NASA engineer Jerry Woodfill.

Very quickly after the explosion of Oxygen Tank 2 in Apollo 13’s service module, it became apparent the Odyssey command module was dying. The fuel cells that created power for the Command Module were not working without the oxygen. But over in the Aquarius lunar lander, all the systems were working perfectly. It didn’t take long for Mission Control and the crew to realize the Lunar Module could be used as a lifeboat.

The crew quickly powered up the LM and transferred computer information from Odyssey to Aquarius. But as soon as they brought the LM communications system on line another problem developed.

The Apollo 13 crew couldn’t hear Mission Control.

Screenshot from Apollo footage of Jim Lovell and Jack Swigert. Credit: NASA
Screenshot from Apollo footage of Jim Lovell and Jack Swigert. Credit: NASA

The crew radioed they were getting lots of background static, and at times, they reported communications from the ground were “unreadable.”
Additionally, the Manned Space Flight Network (MSFN) tracking stations around the world were having trouble “hearing” the Apollo 13 spacecraft’s radio broadcasting the tracking data.

“Without reliable knowledge of where the vehicle was or was going might result in disaster,” said NASA engineer Jerry Woodfill.

What was going on?

The dilemma was that two radio systems were using the same frequency. One was the transmitter from the LM’s S-band antenna. The other was the broadcast from the spent third stage of the Saturn V, known as the S-IVB.

The seismic station at the Apollo 12 site. The seismometer monitors the level of ground motion to detect arriving seismic waves. The instrument (left) is protected by metal foil against the varying temperatures on the lunar surface that produce large thermal stresses . Credit: NASA
The seismic station at the Apollo 12 site. The seismometer monitors the level of ground motion to detect arriving seismic waves. The instrument (left) is protected by metal foil against the varying temperatures on the lunar surface that produce large thermal stresses . Credit: NASA

As part of a science experiment, NASA had planned for crashing Apollo 13’s S-IVB into the Moon’s surface. The Apollo 12 mission had left a seismometer on the Moon, and an impact could produce seismic waves that could be registered for hours on these seismometers. This would help scientist to better understand the structure of the Moon’s deep interior.

In Apollo 13’s nominal flight plan, the lander’s communications system would only be turned on once the crew began preparing for the lunar landing. This would have occurred well after the S-IVB had crashed into the Moon. But after the explosion, the flight plan changed dramatically.

The flight profile of an Apollo mission to the Moon, distances not to scale. Note the Saturn V 3rd stage flight path. Credit: NASA.
The flight profile of an Apollo mission to the Moon, distances not to scale. Note the Saturn V 3rd stage flight path. Credit: NASA.

But with both the Saturn IVB and the LM’s transmitters on the same frequency, it was like having two radio stations on the same spot on the dial. Communications systems on both ends were having trouble locking onto the correct signal, and instead were getting static or no signal at all.

The Manned Space Flight Network (MSFN) for the Apollo missions had three 85 foot (26 meter) antennas equally spaced around the world at Goldstone, California, Honeysuckle Creek, Australia and Fresnedillas (near Madrid), Spain.

According to historian Hamish Lindsay at Honeysuckle Creek, there was initial confusion. The technicians at the tracking sites immediately knew what the problem was and how they could fix it, but Mission Control wanted them to try something else.

“The Flight Controllers at Houston wanted us to move the signal from the Lunar Module across to the other side of the Saturn IVB signal to allow for expected doppler changes,” Hamish quoted Bill Wood at the Goldstone Tracking Station. ”Tom Jonas, our receiver-exciter engineer, yelled at me, ‘that’s not going to work! We will end up locking both spacecraft to one up-link and wipe out the telemetry and voice contact with the crew.’”

At that point, without the correct action, Houston lost telemetry with the Saturn IVB and voice contact with the spacecraft crew.

But luckily, the big 64 meter Mars antenna at Goldstone was already being switched over to help with the Apollo emergency and “their narrower beam width managed to discriminate between the two signals and the telemetry and voice links were restored,” said Wood.

That stabilized the communications. But then it was soon time to switch to the tracking station at Honeysuckle Creek.

The Honeysuckle antenna by night. Photo by Hamish Lindsay.
The Honeysuckle antenna by night.
Photo by Hamish Lindsay.

There, Honeysuckle Creek Deputy Director Mike Dinn and John Mitchell, Honeysuckle Shift Supervisor were ready. Both had foreseen a potential problem with the two overlapping frequency systems and before the mission had discussed it with technicians at Goddard Spaceflight Center about what they should do if there was a communication problem of this sort.

When Dinn had been looking for emergency procedures, Mitchell had proposed the theory of getting the LM to switch off and then back on again. Although nothing had been written down, when the emergency arose, Dinn knew what they had to do.

“I advised Houston that the only way out of this mess was to ask the astronauts in the LM to turn off its signal so we could lock on to the Saturn IVB, then turn the LM back on and pull it away from the Saturn signal,” said Dinn.

It took an hour for Mission Control in Houston to agree to the procedure.

“They came back in an hour and told us to go ahead,” said Mitchell, “and Houston transmitted the instructions up to the astronauts ‘in the blind’ hoping the astronauts could hear, as we couldn’t hear them at that moment. The downlink from the spacecraft suddenly disappeared, so we knew they got the message. When we could see the Saturn IV downlink go way out to the prescribed frequency, we put the second uplink on, acquired the LM, put the sidebands on, locked up and tuned away from the Saturn IVB. Then everything worked fine.”

Dinn said they were able to “pull” the frequencies apart by tuning the station transmitters appropriately.

Technicians at the Honeysuckle Creek tracking station near Canberra, Australia work to maintain communications with Apollo 13. Credit: Hamish Lindsay.
Technicians at the Honeysuckle Creek tracking station near Canberra, Australia work to maintain communications with Apollo 13. Credit: Hamish Lindsay.

This action, said Jerry Woodfill, was just one more thing that saved Apollo 13.

“The booster stage’s radio was de-turned sufficiently from the frequency of the LM S-Band so that the NASA Earth Stations recognized the signal required to monitor Apollo 13’s orbit at lunar distances,” explained Woodfill. “This was altogether essential for navigating and monitoring the crucial mid-course correction burn which restored the free-return trajectory as well as the set-up of the subsequent PC+2 burn to speed the trip home needed to conserve water, oxygen and water stores to sustain the crew.”

You can hear some of the garbled communications and Mission Control issuing instructions how to potentially deal with the problem at this link from Honeysuckle Creek’s website.

As for the S-IVB science experiment, the 3rd stage crashed successfully on the Moon, providing some of the first data for understanding the Moon’s interior.

Later, on hearing that the stage had hit the Moon, Apollo 13 Commander Jim Lovell said, “Well, at least one thing worked on this mission!”

(Actually, in spite of the Apollo 13 accident, a total of four science experiments were successfully conducted on Apollo 13.)

In early 2010, NASA’s Lunar Reconnaissance Orbiter spacecraft imaged the crater left by the Apollo 13 S-IVB impact.

On April 14th 1970, the Apollo 13 Saturn IVB upper stage impacted the moon north of Mare Cognitum, at -2.55° latitude, -27.88° East longitude. The impact crater, which is roughly 30 meters in diameter, is clearly visible in the Lunar Reconnaissance Orbiter Camera's (LROC) Narrow Angle Camera image. Credit: NASA/Goddard/Arizona State University.
On April 14th 1970, the Apollo 13 Saturn IVB upper stage impacted the moon north of Mare Cognitum, at -2.55° latitude, -27.88° East longitude. The impact crater, which is roughly 30 meters in diameter, is clearly visible in the Lunar Reconnaissance Orbiter Camera’s (LROC) Narrow Angle Camera image. Credit: NASA/Goddard/Arizona State University.

Thanks to space historian Colin Mackellar from the Honeysuckle Creek website, along with technician Hamish Lindsay and his excellent account of the Honeysuckle Creek Tracking station and their role in the Apollo 13 mission.

You can read a previous article we wrote about Honeysuckle Creek: How We *Really* Watched Television from the Moon.

Additional articles in this series:

Introduction

Part 1: The Failed Oxygen Quantity Sensor

Part 2: Simultaneous Presence of Kranz and Lunney at the Onset of the Rescue

Part 3: Detuning the Saturn V’s 3rd Stage Radio

Part 4: Early Entry into the Lander

Part 5: The CO2 Partial Pressure Sensor

Part 6: The Mysterious Longer-Than-Expected Communications Blackout

Part 7: Isolating the Surge Tank

Part 8: The Indestructible S-Band/Hi-Gain Antenna

Part 9: Avoiding Gimbal Lock

Part 10: ‘MacGyvering’ with Everyday Items

Part 11: The Caution and Warning System

Part 12: The Trench Band of Brothers

Find all the original “13 Things That Saved Apollo 13″ (published in 2010) at this link.

13 MORE Things That Saved Apollo 13, part 2: Simultaneous Presence of Kranz and Lunney at the Onset of the Rescue

Apollo 13 images via NASA. Montage by Judy Schmidt.

To celebrate the 45th anniversary of the Apollo 13 mission, Universe Today is featuring “13 MORE Things That Saved Apollo 13,” discussing different turning points of the mission with NASA engineer Jerry Woodfill.

Understandably, it was chaotic in both Mission Control and in the spacecraft immediately after the oxygen tank exploded in Apollo 13’s Service Module on April 13, 1970.

No one knew what had happened.

“The Apollo 13 failure had occurred so suddenly, so completely with little warning, and affected so many spacecraft systems, that I was overwhelmed,” wrote Sy Liebergot in his book, Apollo EECOM: Journey of a Lifetime. “As I looked at my data and listened to the voice report, nothing seemed to make sense.”

But somehow, within 53 minutes of the explosion, the ship was stabilized and an emergency plan began to evolve.

“Of all of the things that rank at the top of how we got the crew home,” said astronaut Ken Mattingly, who was sidelined from the mission because he might have the measles, “was sound management and leadership.”

Gerry Griffin, Gene Kranz, and Glynn Lunney celebrate the Apollo 13 recovery. Credit: NASA.
Gerry Griffin, Gene Kranz, and Glynn Lunney celebrate the Apollo 13 recovery. Credit: NASA.

By chance, at the time of the explosion, two Flight Directors — Gene Kranz and Glynn Lunney — were present in Mission Control. NASA engineer Jerry Woodfill feels having these two experienced veterans together at the helm at that critical moment was one of the things that helped save the Apollo 13 crew.

“The scenario resulted from the timing,” Woodfill told Universe Today, “with the explosion occurring at 9:08 PM, and Kranz as Flight Director, but with Lunney present to assume the “hand-off” around 10:00 PM. That assured that the expertise of years of flight control leadership was conferring and assessing the situation. The presence of these colleagues, simultaneously, had to be one of the additional thirteen things that saved Apollo 13. With Lunney looking on, the transition was as seamless as a co-pilot taking the helm from a pilot of a 747 passenger jet.”

Woodfill made an additional comparison: “Having the two Flight Directors on hand at that critical moment is like having Michael Jordan and Magic Johnson on a six-man basketball squad and the referee ignoring any fouls their team might make.”

Lunney described the time of the explosion in an oral history project at Johnson Space Center:

“Gene was on the team before me and he had had a long day in terms of hours. …And shortly before his shift was scheduled to end is when the “Houston, we’ve got a problem” report came in. And at first, it was not terribly clear how bad this problem was. And one of the lessons that we had learned was, “Don’t go solving something that you don’t know exists.” You’ve got to be sure … So, it was generally a go slow, let’s not jump to a conclusion, and get going down the wrong path…. We had a number of situations to deal with.”
The “not jumping to conclusions” was equally expressed by Kranz when he told his team, “Let’s solve the problem, but let’s not make it any worse by guessing.”

The presence of Kranz and Lunney, simultaneously, is especially obvious reading Gene Kranz’s book, Failure Is Not an Option.

“Kranz captures the wealth of “brain power” present at the moment of the explosion,” said Woodfill. “Besides both Kranz and Lunney, their entire teams overlapped. Yes, there were two squads on the floor competing with the dire opponents who threatened the crew’s survival.”

The crew’s survival was foremost in the minds of the Flight Directors. “We will never surrender, we will never give up a crew,” Kranz said later.

Apollo astronauts at Mission Control during Apollo 13. Credit: NASA.
Apollo astronauts at Mission Control during Apollo 13. Credit: NASA.

Perhaps, the most obvious evidence of how fortuitous the presence of both Kranz and Lunney was, Kranz recorded on page 316-317 of his book. The pair refuses to accept the more popular but potentially fatal decision (a direct abort) to speed the crew’s return to Earth using the damaged command ship’s engine. The direct abort would have been to jettison the lander and fire the compromised command ship’s engine to potentially quicken the return to Earth by 50 hours.

Mattingly recalled those early minutes in Mission Control after the explosion.

Ken Mattingly in Mission Control. Credit: NASA.
Ken Mattingly in Mission Control. Credit: NASA.

“The philosophy was ‘never get in the way of success,’” said Mattingly, speaking at a 2010 event at the Smithsonian Air and Space Museum. “We had choices, we debated about turning immediately around and coming home or going around the moon. In listening to all of those discussions, we never closed the door about any option of getting home. We didn’t know yet how we were going to get there, but you always make sure you don’t take a step that would jeopardize it.”

And so, with the help of their teams, the two Flight Directors quickly ran through all the options, the pros and cons, and – again – within 53 minutes after the accident they made the decision to have the crew continue their trajectory around the Moon.

Damage to the Apollo 13 spacecraft from the oxygen tank explosion. Credit: NASA
Damage to the Apollo 13 spacecraft from the oxygen tank explosion. Credit: NASA

Later, when Jim Lovell commented on viewing the damaged Service Module when it was jettisoned before the crew re-entered Earth’s atmosphere — “There’s one whole side of that spacecraft missing. Right by the high gain antenna, the whole panel is blown out, almost from the base to the engine,” — it was indeed an ominous look at what might have ensued using it for a quick return to Earth.

Read more about the decision to use the LM for propulsion in an article from the original “13 Things” series here.

By the end of the Lunney team’s shift about ten hours after the explosion, Mission Control had put the vehicle back on an Earth return trajectory, the inertial guidance platform had been transferred to the Lunar Module, and the Lunar Module was stable and powered up for the burn planned the would occur after the crew went around the Moon. “We had a plan for what that maneuver would be, and we had a consumable profile that really left us with reasonable margins at the end,” Lunney said.

Apollo 13's view  from Aquarius as it rounds the Moon, with the Command Module at right. Credit: NASA/Johnson Space Center.
Apollo 13’s view from Aquarius as it rounds the Moon, with the Command Module at right. Credit: NASA/Johnson Space Center.

Kranz described the scene in an interview with historians at the Honeysuckle Creek Tracking Station in Australia:

“We had many problems here – we had a variety of survival problems, we had electrical management, water management, and we had to figure out how to navigate because the stars were occluded by the debris cloud surrounding the spacecraft. Basically we had to turn a two day spacecraft into a four and a half day spacecraft with an extra crewmember to get the crew back home. We were literally working outside the design and test boundaries of the spacecraft so we had to invent everything as we went along.”

A look at the transcripts of the conversations between Flight Controllers, Flight Directors and support engineers in the Mission Evaluation Room reveals the methodical working of the problems by the various teams. Additionally, you can see how seamlessly the teams worked together, and when one shift handed off to another, everything was communicated.

Lunney explains:

“The other thing I would say about it is, and we talked about Flight Directors and teams, equally important was the fact that, during those flights, we had this Operations team that you have seen in the Control Center in the back rooms around it and we sort of had our own way of doing things in our own team, and we were fully prepared to decide whatever had to be decided. But in addition to that, we had the engineering design teams that would follow the flight along and look at various problems that occurred and put their own disposition on them. …That was part of this network of support. People had their certain jobs to do. They knew what it was. They knew how they fit in. And they were anticipating and off doing it.”

Without the leadership of the Flight Directors, keeping the teams focused and on-task, the outcome of the Apollo 13 mission may have been much different.

“It is the experience of these two, Kranz and Lunney, working together which likely saved the crew from what might have been certain death,” said Woodfill.

Additional articles in this series:

Introduction

Part 1: The Failed Oxygen Quantity Sensor

Part 2: Simultaneous Presence of Kranz and Lunney at the Onset of the Rescue

Part 3: Detuning the Saturn V’s 3rd Stage Radio

Part 4: Early Entry into the Lander

Part 5: The CO2 Partial Pressure Sensor

Part 6: The Mysterious Longer-Than-Expected Communications Blackout

Part 7: Isolating the Surge Tank

Part 8: The Indestructible S-Band/Hi-Gain Antenna

Part 9: Avoiding Gimbal Lock

Part 10: ‘MacGyvering’ with Everyday Items

Part 11: The Caution and Warning System

Part 12: The Trench Band of Brothers

Find all the original “13 Things That Saved Apollo 13″ (published in 2010) at this link.