Welding together of Orion EM-1 pressure vessel was completed on Jan. 13, 2016 at NASA’s Michoud Assembly Facility in New Orleans. The pressure vessel is the primary structure of the Orion spacecraft destined for human missions to deep space and Mars. Credits: NASA
Welding together of Orion EM-1 pressure vessel was completed on Jan. 13, 2016 at NASA’s Michoud Assembly Facility in New Orleans. The pressure vessel is the primary structure of the Orion spacecraft destined for human missions to deep space and Mars. Credits: NASA
In a major step towards flight, engineers at NASA’s Michoud Assembly Facility in New Orleans have finished welding together the pressure vessel for the first Lunar Orion crew module that will blastoff in 2018 atop the agency’s Space Launch System (SLS) rocket.
Falcon 9 first stage in pad 39A hangar at Kennedy Space Center following upright landing recovery from launch on Dec. 21, 2015. Credit: SpaceX
Now that SpaceX has successfully and safely demonstrated the upright recovery of their Falcon 9 booster that flew to the edge of space and back on Dec. 21 – in a historic first – the intertwined questions of how did it fare and what lies ahead for the intact first stage stands front and center.
According to a new study, EDLS hardware that has been jettisoned on Mars could create problems for future missions to the same landing sites. Credit: NASA
On future missions, a silver, metallic-based thermal control coating will be bonded to the Orion crew module’s back shell tiles. Credit: NASA
In the wake of NASA’s supremely successful inaugural test flight of the Oriondeep space capsule on the EFT-1 mission in Dec. 2014, NASA is beefing up the critical thermal protection system (TPS) that will protect astronauts from the searing heats experienced during reentry as the human rated vehicle plunges through the Earth’s atmosphere after returning from ambitious expeditions to the Moon and beyond.
Based in part on lessons learned from EFT-1, engineers are refining Orion’s heat shield to enhance the design, ease manufacturing procedures and significantly strengthen is heat resistant capabilities for the far more challenging space environments and missions that lie ahead later this decade and planned further out in the future as part of NASA’s agency-wide ‘Journey to Mars’ initiative to send humans to the Red Planet in the 2030s.
The first RS-25 flight engine, No. 2059, is placed on the A-1 Test Stand at Stennis Space Center, Miss. The engines were built by Aerojet Rocketdyne and are being tested in 2015 and 2016 to certify them to fly on NASA’s new Space Launch System (SLS) rocket. SLS-1 will launch on its first uncrewed mission in 2018. Credit: NASA
NASA took another big step on the path to propel our astronauts back to deep space and ultimately on to Mars with the long awaited decision to formally restart production of the venerable RS-25 engine that will power the first stage of the agency’s mammoth Space Launch System (SLS) heavy lift rocket, currently under development.
Aerojet Rocketdyne was awarded a NASA contract to reopen the production lines for the RS-25 powerplant and develop and manufacture a certified engine for use in NASA’s SLS rocket. The contract spans from November 2015 through Sept. 30, 2024.
The SLS is the most powerful rocket the world has ever seen and will loft astronauts in the Orion capsule on missions back to the Moon by around 2021, to an asteroid around 2025 and then beyond on a ‘Journey to Mars’ in the 2030s – NASA’s overriding and agency wide goal. The first unmanned SLS test flight is slated for late 2018.
The core stage (first stage) of the SLS will initially be powered by four existing RS-25 engines, recycled and upgraded from the shuttle era, and a pair of five-segment solid rocket boosters that will generate a combined 8.4 million pounds of liftoff thrust, making it the world’s most powerful rocket ever.
The newly awarded RS-25 engine contract to Sacramento, California based Aerojet Rocketdyne is valued at 1.16 Billion and aims to “modernize the space shuttle heritage engine to make it more affordable and expendable for SLS,” NASA announced on Nov. 23. NASA can also procure up to six new flight worthy engines for later launches.
“SLS is America’s next generation heavy lift system,” said Julie Van Kleeck, vice president of Advanced Space & Launch Programs at Aerojet Rocketdyne, in a statement.
“This is the rocket that will enable humans to leave low Earth orbit and travel deeper into the solar system, eventually taking humans to Mars.”
The lead time is approximately 5 or 6 years to build and certify the first new RS-25 engine, Van Kleek told Universe Today in an interview. Therefore NASA needed to award the contract to Aerojet Rocketdyne now so that its ready when needed.
NASA’s Space Launch System (SLS) blasts off from launch pad 39B at the Kennedy Space Center in this artist rendering showing a view of the liftoff of the Block 1 70-metric-ton (77-ton) crew vehicle configuration. Credit: NASA/MSFC
The RS-25 is actually an upgraded version of former space shuttle main engines (SSMEs) originally built by Aerojet Rocketdyne.
The reusable engines were used with a 100% success rate during NASA’s three decade-long Space Shuttle program to propel the now retired shuttle orbiters to low Earth orbit.
Space Shuttles were powered by a trio of Space Shuttle Main Engines (SSMEs) now recycled and upgraded as RS-25 engines for SLS. Atlantis rolls over from the Orbiter Processing Facility (OPF-1, at right) processing hanger to the Vehicle Assembly Building (VAB, at left) at KSC for the STS-135 mission. Credit: Ken Kremer
Those same engines are now being modified for use by the SLS on missions to deep space starting in 2018.
But NASA only has an inventory of 16 of the RS-25 engines, which is sufficient for a maximum of the first four SLS launches only. Although they were reused numerous times during the shuttle era, they will be discarded after each SLS launch.
During a 535-second test on August 13, 2015, operators ran the Space Launch System (SLS) RS-25 rocket engine through a series of tests at different power levels to collect engine performance data on the A-1 test stand at NASA’s Stennis Space Center near Bay St. Louis, Mississippi. Credit: NASA
And since the engines cannot be recovered and reused as during the shuttle era, a brand new set of RS-25s will have to be manufactured from scratch.
Therefore, the engine manufacturing process can and will be modernized and significantly streamlined – using fewer part and welds – to cut costs and improve performance.
“The RS-25 engines designed under this new contract will be expendable with significant affordability improvements over previous versions,” added Jim Paulsen, vice president, Program Execution, Advanced Space & Launch Programs at Aerojet Rocketdyne. “This is due to the incorporation of new technologies, such as the introduction of simplified designs; 3-D printing technology called additive manufacturing; and streamlined manufacturing in a modern, state-of-the-art fabrication facility.”
“The new engines will incorporate simplified, yet highly reliable, designs to reduce manufacturing time and cost. For example, the overall engine is expected to simplify key components with dramatically reduced part count and number of welds. At the same time, the engine is being certified to a higher operational thrust level,” says Aerojet Rocketdyne.
The existing stock of 16 RS-25s are being upgraded for use in SLS and also being run through a grueling series of full duration hot fire test firings to certify them for flight, as I reported previously here at Universe Today.
Among the RS-25 upgrades is a new engine controller specific to SLS. The engine controller functions as the “brain” of the engine, which checks engine status, maintains communication between the vehicle and the engine and relays commands back and forth.
RS-25 test firing in progress on the A-1 test stand at NASA’s Stennis Space Center near Bay St. Louis, Mississippi, on Aug. 13, 2015. Credit: NASA
Each of the RS-25’s engines generates some 500,000 pounds of thrust. They are fueled by cryogenic liquid hydrogen and liquid oxygen. For SLS they will be operating at 109% of power, compared to a routine usage of 104.5% during the shuttle era. They measure 14 feet tall and 8 feet in diameter.
They have to withstand and survive temperature extremes ranging from -423 degrees F to more than 6000 degrees F.
The maiden test flight of the SLS is targeted for no later than November 2018 and will be configured in its initial 70-metric-ton (77-ton) version with a liftoff thrust of 8.4 million pounds. It will boost an unmanned Orion on an approximately three week long test flight beyond the Moon and back.
NASA plans to gradually upgrade the SLS to achieve an unprecedented lift capability of 130 metric tons (143 tons), enabling the more distant missions even farther into our solar system.
The first SLS test flight with the uncrewed Orion is called Exploration Mission-1 (EM-1) and will launch from Launch Complex 39-B at the Kennedy Space Center.
Orion’s inaugural mission dubbed Exploration Flight Test-1 (EFT) was successfully launched on a flawless flight on Dec. 5, 2014 atop a United Launch Alliance Delta IV Heavy rocket Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in Florida.
Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.
Learn more about SLS, Orion, SpaceX, Orbital ATK Cygnus, ISS, ULA Atlas rocket, Boeing, Space Taxis, Mars rovers, Antares, NASA missions and more at Ken’s upcoming outreach events:
Dec 1 to 3: “Orbital ATK Atlas/Cygnus launch to the ISS, ULA, SpaceX, SLS, Orion, Commercial crew, Curiosity explores Mars, Pluto and more,” Kennedy Space Center Quality Inn, Titusville, FL, evenings
Dec 8: “America’s Human Path Back to Space and Mars with Orion, Starliner and Dragon.” Amateur Astronomers Assoc of Princeton, AAAP, Princeton University, Ivy Lane, Astrophysics Dept, Princeton, NJ; 7:30 PM.
SpaceX Crew Dragon will blast off atop a Falcon 9 rocket from Launch Pad 39A at NASA's Kennedy Space Center in Florida for missions to the International Space Station. Pad 39A is undergoing modifications by SpaceX to adapt it to the needs of the company's Falcon 9 and Falcon Heavy rockets, which are slated to lift off from the historic pad in the near future. A horizontal integration facility (right) has been constructed near the perimeter of the pad where rockets will be processed for launch prior of rolling out to the top of the pad structure for liftoff. Credit: Ken Kremer/Kenkremer.com
SpaceX Crew Dragon will blast off atop a Falcon 9 rocket from Launch Pad 39A at NASA’s Kennedy Space Center in Florida for missions to the International Space Station. Pad 39A is undergoing modifications by SpaceX to adapt it to the needs of the company’s Falcon 9 and Falcon Heavy rockets, which are slated to lift off from the historic pad in the near future. A horizontal integration facility (right) has been constructed near the perimeter of the pad where rockets will be processed for launch prior of rolling out to the top of the pad structure for liftoff. Credit: Ken Kremer/Kenkremer.com
Restoring America’s ability to once again launch US astronauts to the International Space Station (ISS) from US soil on US rockets took another significant step forward when NASA ordered the first the agency’s first commercial crew rotation mission from the Hawthorne, California based-company SpaceX. NASA and SpaceX hope that the blastoff with a crew of up to four astronauts will take place by late 2017.
NASA’s Space Launch System (SLS) blasts off from launch pad 39B at the Kennedy Space Center in this artist rendering showing a view of the liftoff of the Block 1 70-metric-ton (77-ton) crew vehicle configuration. Credit: NASA/MSFC
NASA’s Space Launch System (SLS) blasts off from launch pad 39B at the Kennedy Space Center in this artist rendering showing a view of the liftoff of the Block 1 70-metric-ton (77-ton) crew vehicle configuration. Credit: NASA/MSFC
Story/imagery updated[/caption]
The SLS, America’s first human-rated heavy lift rocket intended to carry astronautsto deep space destinations since NASA’s Apollomoon landing era Saturn V, has passed a key design milestone known as the critical design review (CDR) thereby clearing the path to full scale fabrication.
NASA also confirmed they have dropped the Saturn V white color motif of the mammoth rocket in favor of burnt orange to reflect the natural color of the SLS boosters first stage cryogenic core. The agency also decided to add stripes to the huge solid rocket boosters.
NASA announced that the Space Launch System (SLS) has “completed all steps needed to clear a critical design review (CDR)” – meaning that the design of all the rockets components are technically acceptable and the agency can continue with full scale production towards achieving a maiden liftoff from the Kennedy Space Center in Florida in 2018.
“We’ve nailed down the design of SLS,” said Bill Hill, deputy associate administrator of NASA’s Exploration Systems Development Division, in a NASA statement.
Artist concept of the SLS Block 1 configuration on the Mobile Launcher at KSC. Credit: NASA/MSFC
Blastoff of the NASA’s first SLS heavy lift booster (SLS-1) carrying an unmanned test version of NASA’s Orioncrew capsule is targeted for no later than November 2018.
Indeed the SLS will be the most powerful rocket the world has ever seen starting with its first liftoff. It will propel our astronauts on journey’s further into space than ever before.
SLS is “the first vehicle designed to meet the challenges of the journey to Mars and the first exploration class rocket since the Saturn V.”
Crews seated inside NASA’s Orion crew module bolted atop the SLS will rocket to deep space destinations including the Moon, asteroids and eventually the Red Planet.
“There have been challenges, and there will be more ahead, but this review gives us confidence that we are on the right track for the first flight of SLS and using it to extend permanent human presence into deep space,” Hill stated.
The core stage (first stage) of the SLS will be powered by four RS-25 engines and a pair of five-segment solid rocket boosters (SRBs) that will generate a combined 8.4 million pounds of liftoff thrust in its inaugural Block 1 configuration, with a minimum 70-metric-ton (77-ton) lift capability.
Overall the SLS Block 1 configuration will be some 10 percent more powerful than the Saturn V rockets that propelled astronauts to the Moon, including Neil Armstrong, the first human to walk on the Moon during Apollo 11 in July 1969.
Graphic shows Block I configuration of NASA’s Space Launch System (SLS). Credits: NASA/MSFC
The SLS core stage is derived from the huge External Tank (ET) that fueled NASA Space Shuttle’s for three decades. It is a longer version of the Shuttle ET.
NASA initially planned to paint the SLS core stage white, thereby making it resemble the Saturn V.
But since the natural manufacturing color of its insulation during fabrication is burnt orange, managers decided to keep it so and delete the white paint job.
“As part of the CDR, the program concluded the core stage of the rocket and Launch Vehicle Stage Adapter will remain orange, the natural color of the insulation that will cover those elements, instead of painted white,” said NASA.
There is good reason to scrap the white color motif because roughly 1000 pounds of paint can be saved by leaving the tank with its natural orange pigment.
This translates directly into another 1000 pounds of payload carrying capability to orbit.
“Not applying the paint will reduce the vehicle mass by potentially as much as 1,000 pounds, resulting in an increase in payload capacity, and additionally streamlines production processes,” Shannon Ridinger, NASA Public Affairs spokeswomen told Universe Today.
After the first two shuttle launches back in 1981, the ETs were also not painted white for the same reason – in order to carry more cargo to orbit.
“This is similar to what was done for the external tank for the space shuttle. The space shuttle was originally painted white for the first two flights and later a technical study found painting to be unnecessary,” Ridinger explained.
Artist concept of the Block I configuration of NASA’s Space Launch System (SLS). The SLS Program has completed its critical design review, and the program has concluded that the core stage of the rocket will remain orange along with the Launch Vehicle Stage Adapter, which is the natural color of the insulation that will cover those elements. Credits: NASA
NASA said that the CDR was completed by the SLS team in July and the results were also further reviewed over several more months by a panel of outside experts and additionally by top NASA managers.
“The SLS Program completed the review in July, in conjunction with a separate review by the Standing Review Board, which is composed of seasoned experts from NASA and industry who are independent of the program. Throughout the course of 11 weeks, 13 teams – made up of senior engineers and aerospace experts across the agency and industry – reviewed more than 1,000 SLS documents and more than 150 GB of data as part of the comprehensive assessment process at NASA’s Marshall Space Flight Center in Huntsville, Alabama, where SLS is managed for the agency.”
“The Standing Review Board reviewed and assessed the program’s readiness and confirmed the technical effort is on track to complete system development and meet performance requirements on budget and on schedule.”
The final step of the SLS CDR was completed this month with another extremely thorough assessment by NASA’s Agency Program Management Council, led by NASA Associate Administrator Robert Lightfoot.
“This is a major step in the design and readiness of SLS,” said John Honeycutt, SLS program manager.
The CDR was the last of four reviews that examine SLS concepts and designs.
NASA says the next step “is design certification, which will take place in 2017 after manufacturing, integration and testing is complete. The design certification will compare the actual final product to the rocket’s design. The final review, the flight readiness review, will take place just prior to the 2018 flight readiness date.”
“Our team has worked extremely hard, and we are moving forward with building this rocket. We are qualifying hardware, building structural test articles, and making real progress,” Honeycutt elaborated.
Numerous individual components of the SLS core stage have already been built and their manufacture was part of the CDR assessment.
The SLS core stage is being built at NASA’s Michoud Assembly Facility in New Orleans. It stretches over 200 feet tall and is 27.6 feet in diameter and will carry cryogenic liquid hydrogen and liquid oxygen fuel for the rocket’s four RS-25 engines.
On Sept. 12, 2014, NASA Administrator Charles Bolden officially unveiled the world’s largest welder at Michoud, that will be used to construct the core stage, as I reported earlier during my on-site visit – here.
NASA decided that the SRBs will be painted with something like racing stripes.
“Stripes will be painted on the SRBs and we are still identifying the best process for putting them on the boosters; we have multiple options that have minimal impact to cost and payload capability, ” Ridinger stated.
With the successful completion of the CDR, the components of the first core stage can now proceed to assembly of the finished product and testing of the RS-25 engines and boosters can continue.
“We’ve successfully completed the first round of testing of the rocket’s engines and boosters, and all the major components for the first flight are now in production,” Hill explained.
View of NASA’s future SLS/Orion launch pad at Space Launch Complex 39B from atop Mobile Launcher at the Kennedy Space Center in Florida. Former Space Shuttle launch pad 39B is now undergoing renovations and upgrades to prepare for SLS/Orion flights starting in 2018. Credit: Ken Kremer/kenkremer.com
NASA plans to gradually upgrade the SLS to achieve an unprecedented lift capability of 130 metric tons (143 tons), enabling the more distant missions even farther into our solar system.
The first SLS test flight with the uncrewed Orion is called Exploration Mission-1 (EM-1) and will launch from Launch Complex 39-B at the Kennedy Space Center (KSC).
The SLS/Orion stack will roll out to pad 39B atop the Mobile Launcher now under construction – as detailed in my recent story and during visit around and to the top of the ML at KSC.
Looking up from beneath the enlarged exhaust hole of the Mobile Launcher to the 380 foot-tall tower astronauts will ascend as their gateway for missions to the Moon, Asteroids and Mars. The ML will support NASA’s Space Launch System (SLS) and Orion spacecraft during Exploration Mission-1 at NASA’s Kennedy Space Center in Florida. Credit: Ken Kremer/kenkremer.com
Orion’s inaugural mission dubbed Exploration Flight Test-1 (EFT) was successfully launched on a flawless flight on Dec. 5, 2014 atop a United Launch Alliance Delta IV Heavy rocket Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in Florida.
Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.
Wide view of the new welding tool at the Vertical Assembly Center at NASA’s Michoud Assembly Facility in New Orleans at a ribbon-cutting ceremony Sept. 12, 2014. Credit: Ken Kremer – kenkremer.com
The high gain antenna and solar arrays were installed on the OSIRIS-REx spacecraft prior to it moving to environmental testing. Credits: Lockheed Martin Corporation
OSIRIS-Rex, the first American spacecraft ever aimed at snatching pristine samples from the surface of an asteroid and returning them to Earth for exquisite analysis by researchers world-wide with the most advanced science instruments has successfully completed its assembly phase and moved into the “test drive” phase – just ten months before blastoff, following installation of all its science instruments at Lockheed Martin Space Systems facilities, near Denver, Colorado.
The launch window for OSIRIS-REx opens next fall on September 3, 2016 on a seven-year journey to asteroid Bennu and back. Bennu is a carbon-rich asteroid. OSIRIS-Rex will eventually return the largest sample from space since the American and Soviet Union’s moon landing missions of the 1970s.
The science payload installation was recently completed with attachment of the vehicles three camera instrument suite of cameras and spectrometers known as OCAMS (OSIRIS-REx Camera Suite), which was was designed and built by the University of Arizona’s Lunar and Planetary Laboratory.
OCAMS trio of instruments, PolyCam, MapCam and SamCam, will survey and globally map the surface of Bennu up close at a distance ranging from approximately 5 km to 0.7 km.
“PolyCam, MapCam and SamCam will be our mission’s eyes at Bennu,” said Dante Lauretta, principal investigator for OSIRIS-REx at the University of Arizona, Tucson, in a statement.
“OCAMS will provide the imagery we need to complete our mission while the spacecraft is at the asteroid.”
“All in all it was flawless installation, with the three cameras and the control electronics making it on the spacecraft well in advance of when we originally planned these activities. In general, the OSIRIS-REx ATLO (assembly, test and launch operations) flow has gone smoothly,” said Lauretta in a blog update.
The University of Arizona’s camera suite, OCAMS, sits on a test bench that mimics its arrangement on the OSIRIS-REx spacecraft. The three cameras that compose the instrument – MapCam (left), PolyCam and SamCam – are the eyes of NASA’s OSIRIS-REx mission. They will map the asteroid Bennu, help choose a sample site, and ensure that the sample is correctly stowed on the spacecraft. Credits: University of Arizona/Symeon Platts
For the next five months, NASA’s OSIRIS-REx which stands for Origins, Spectral Interpretation, Resource Identification, Security, Regolith Explorer will undergo a rigorous regime of critical environmental testing to ensure the probe will survive the unforgiving extremes of vacuum, vibration and extreme temperatures it will experience during launch and throughout the life of its planned eight year mission.
The asteroid sampling spacecraft is tracking on budget and ahead of schedule.
“OSIRIS-REx is entering environmental testing on schedule, on budget and with schedule reserves,” said Mike Donnelly, OSIRIS-REx project manager at NASA’s Goddard Space Flight Center in Greenbelt, Maryland, in a statement.
“This allows us to have flexibility if any concerns arise during final launch preparations.”
Bennu is a near-Earth asteroid and was selected for the sample return mission because it “could hold clues to the origin of the solar system and host organic molecules that may have seeded life on Earth,” says NASA.
The spacecraft is equipped with a suite of five science instruments to remotely study the 492 meter wide asteroid.
The instruments were all installed as planned on the spacecraft deck over the past few months so they can all be subjected to the environmental testing together with the spacecraft bus.
“This milestone marks the end of the design and assembly stage,” said Lauretta, in a statement.
“We now move on to test the entire flight system over the range of environmental conditions that will be experienced on the journey to Bennu and back. This phase is critical to mission success, and I am confident that we have built the right system for the job.”
The tests will “simulate the harsh environment of space, including acoustical, separation and deployment shock, vibration, and electromagnetic interference. The simulation concludes with a test in which the spacecraft and its instruments are placed in a vacuum chamber and cycled through the extreme hot and cold temperatures it will face during its journey to Bennu,” say NASA officials.
Video caption: Engineers at Lockheed Martin move the OSIRIS-REx spacecraft onto a rotation fixture. This fixture supports the full weight of the spacecraft and acts as a hinge, orienting the spacecraft at a 90 degree angle, which allows engineers to access the top of the spacecraft much more easily. Credits: Lockheed Martin Corporation
The testing is done to uncover any issues lurking prior next September’s planned liftoff.
“This is an exciting time for the program as we now have a completed spacecraft and the team gets to test drive it, in a sense, before we actually fly it to asteroid Bennu,” said Rich Kuhns, OSIRIS-REx program manager at Lockheed Martin Space Systems.
“The environmental test phase is an important time in the mission as it will reveal any issues with the spacecraft and instruments, while here on Earth, before we send it into deep space.”
After the testing is complete by next May, the spacecraft will ship from Lockheed Martin’s Denver facility to NASA’s Kennedy Space Center, where it will undergo final prelaunch preparations and transport to the launch pad at Cape Canaveral.
Artist concept of OSIRIS-REx, the first U.S. mission to return samples from an asteroid to Earth. Credit: NASA/Goddard
OSIRIS-REx is scheduled for launch in September 2016 from Cape Canaveral Air Force Station in Florida aboard a United Launch AllianceAtlas V 411 rocket, which includes a 4-meter diameter payload fairing and one solid rocket motor. Only three Atlas V’s have been launched in this configuration.
“This is an exciting time,” says Lauretta.
The spacecraft will reach Bennu in 2018. OSIRIS-REx will gather rocks and soil and bring at least a 60-gram (2.1-ounce) sample back to Earth in 2023 for study by researchers here with all the most sophisticated science instruments available.
Bennu is an unchanged remnant from the collapse of the solar nebula and birth of our solar system some 4.5 billion years ago, little altered over time.
OSIRIS-REx is the third mission in NASA’s New Frontiers Program, following New Horizons to Pluto and Juno to Jupiter, which also launched on Atlas V rockets.
NASA’s Goddard Space Flight Center in Greenbelt, Maryland, is responsible for overall mission management.
OSIRIS-REx complements NASA’s Asteroid Initiative – including the Asteroid Redirect Mission (ARM) which is a robotic spacecraft mission aimed at capturing a surface boulder from a different near-Earth asteroid and moving it into a stable lunar orbit for eventual up close sample collection by astronauts launched in NASA’s new Orion spacecraft. Orion will launch atop NASA’s new SLS heavy lift booster concurrently under development.
OSIRIS-REx logo
Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.
NASA Orion spacecraft blasts off atop 1st Space Launch System rocket in 2017 - attached to European provided service module – on an enhanced m mission to Deep Space where an asteroid could be relocated as early as 2021. Credit: NASA
The first manned flight of NASA’s Orion deep space capsule – currently under development – could slip two years from 2021 to 2023 due to a variety of budget and technical issues, top NASA officials announced on Wednesday, Sept. 16.
The potential two year postponement of Orion’s first flight with astronauts follows on the heels of the agency’s recently completed rigorous review of the programs status from a budgetary, technical, engineering, safety and risk assessment analysis of the vehicles systems and subsystems.
But Orion’s launch delay has already been condemned by some in Congress who accuse the Obama Administration of purposely shortchanging funding for the program.
Based on the budget available and all the work remaining to be accomplished, liftoff of the first Orion test flight with an astronaut crew is likely to occur “no later than April 2023,” said NASA Associate Administrator Robert Lightfoot at the Sept. 16 briefing for reporters.
NASA had been marching towards an August 2021 liftoff for the maiden crewed Orion on a test flight dubbed Exploration Mission-2 (EM-2), until Lightfoot’s announcement.
Lightfoot added that although August 2021 is still NASA’s officially targeted launch date for EM-2, achieving that early goal is not likely as a direct result of the program review.
“The team is still working toward a launch in August 2021, but have much less confidence in achieving that. But we are not changing that date for EM-2 at this time.”
“But we’re committing that we’ll be no later than April 2023.”
“It’s not a very high confidence level [on making the August 2021 launch date], I’ll tell you that, just because of the things we see historically pop up.”
Orion is being developed by NASA to send America’s astronauts on journeys venturing farther into deep space than ever before – back to the Moon first and then beyond to Asteroids, Mars and other destinations in our Solar System.
Artist’s conception of NASA’s Space Launch System with Orion crewed deep space capsule. Credit: NASA
Orion’s likely launch slip is the direct fallout from NASA’s recently completed internal program review called Key Decision Point C (KDP-C).
The KDC-P review assesses all the technological work and advancements required for launch to design, develop and manufacture Orion and that can be accomplished based on the Federal budget that will be available to carry out the program successfully.
“The KDC-P analysis just completed and decision to move forward with the Orion program is based on a 70% confidence level of success,” notes Lightfoot.
“The budget is a factor in the timing for the projection. It is based on the President’s current budget.”
“The decision commits NASA to a development cost baseline of $6.77 billion from October 2015 through the first crewed mission (EM-2) and a commitment to be ready for a launch with astronauts no later than April 2023.”
“EM-2 is a full up Orion on a human mission,” he said.
The EM-2 mission would last about 3 weeks and fly in a lunar retrograde orbit. It would carry astronauts beyond the Moon and further out into space than ever before.
Prior to EM-2, Orion’s next test flight is the uncrewed EM-1 mission targeted to launch no later than November 2018 – from Launch Complex 39-B at the Kennedy Space Center.
EM-1 will blastoff on the inaugural launch of NASA’s mammoth Space Launch System (SLS) heavy lift booster concurrently under development. The SLS will be configured in its initial 70-metric-ton (77-ton) version with a liftoff thrust of 8.4 million pounds. It will boost an unmanned Orion on an approximately three week long test flight beyond the Moon and back.
NASA’s first Orion spacecraft blasts off at 7:05 a.m. atop United Launch Alliance Delta 4 Heavy Booster at Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in Florida on Dec. 5, 2014. Credit: Ken Kremer – kenkremer.com
Orion learned a lot from EFT-1 and the lessons learned are being incorporated into the EM-1 and EM-2 missions.
Among the very few changes is an alteration in the heat shield from a monolithic to a block design that will vastly simplify its manufacture.
“We are making the heat shield change as a result of what we leaned on EFT-1,” said William Gerstenmaier, the agency’s associate administrator for Human Exploration and Operations at NASA Headquarters, at the briefing.
“The Orion Program has done incredible work, progressing every day and meeting milestones to prepare for our next missions. The team will keep working toward an earlier readiness date for a first crewed flight, but will be ready no later than April 2023, and we will keep the spacecraft, rocket and ground systems moving at their own best possible paces.”
Some members of Congress and others have said that delays in the Orion and SLS program are also a direct result of funding shortfalls caused by budget cuts in the programs, and condemned the Obama Administrations 2016 NASA budget request.
In fact, the Obama Administration did request $440 million less in the 2016 NASA budget request vs. the 2015 request.
“Once again, the Obama administration is choosing to delay deep space exploration priorities such as Orion and the Space Launch System that will take U.S. astronauts to the Moon, Mars, and beyond, said Rep Lamar Smith (R-Texas) House Committee Chairman of the House Science, Space, and Technology Committee.
“While this administration has consistently cut funding for these programs and delayed their development, Congress has consistently restored funding as part of our commitment to maintaining American leadership in space,” said Chairman Smith.
“We must chart a compelling course for our nation’s space program so that we can continue to inspire future generations of scientists, engineers and explorers. I urge this administration to follow the lead of the House Science, Space, and Technology Committee’s NASA Authorization Act to fully fund NASA’s exploration programs.”
Smith added that he “has repeatedly criticized the Obama administration for failure to request adequate funding for Orion and the Space Launch System; the administration’s FY16 budget request proposed cuts of more than $440 million for the programs.”
“The House Science Committee’s NASA Authorization Act for 2016 and 2017 sought to restore $440 million to these crucial programs being developed to return U.S. astronauts to deep space destinations such as the Moon and Mars. That bill also restored funding for planetary science accounts that have been responsible for missions such as the recent Pluto fly-by, and provided full funding for the other space exploration programs such as Commercial Crew and Commercial Cargo programs.”
Homecoming view of NASA’s first Orion spacecraft after returning to NASA’s Kennedy Space Center in Florida on Dec. 19, 2014 after successful blastoff on Dec. 5, 2014. Credit: Ken Kremer – kenkremer.com
Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.
